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Summary of Contents for Definox ICS
- Page 1 MAINTENANCE NOTICE SIGNALING UNIT ICS housing AS-I 2.1& 2.0 2I/1O module ICS housing ICS housing 2I/1O terminal option Multi-voltage supply unit 2I/1O www.definox.com IT-TDFX-245 revision 1 Page 1/30 April 2010...
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Page 2: Table Of Contents
MAINTENANCE NOTICE TABLE OF CONTENTS 1 CHANGE MANAGEMENT 2 SAFETY 2.1 Important information 2.2 General information 3 INTRODUCTION 3.1 Disassembling the signaling unit 3.1.1 Disassembling the unit/actuator 3.1.2 Disassembling the unit components 3.2 Reassembling the signaling terminal 3.2.1 Reassembling the unit components 3.2.2 Reassembling the unit/actuator 4 TERMINAL VERSIONS 4.1 Wiring 2 sensors/1 solenoid valve... - Page 3 7.1 Switch from an NC unit (terminal or module) to NO (normally open) 8 PARTS FOR ICS UNIT 8.1 Exploded view of the (AS-i or multi-voltage) module version ICS unit 8.2 Exploded view of the terminal version ICS unit 8.3 List of ICS unit parts 8.4 Dimensions, assignment and reference of sensor cams for ICS units...
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Page 4: Change Management
MAINTENANCE NOTICE CHANGE MANAGEMENT CHANGES INDEX DATE PAGE(S) INITIALS New version April 2010 F. MERLET IT-TDFX-245 revision 1 Page 4/30 April 2010... -
Page 5: Safety
MAINTENANCE NOTICE SAFETY Important information Always read the maintenance notice before manipulating the valve Failure to observe these instructions can result in serious bodily injury or loss of life. DANGER ! This can also result in less serious injuries or damage to the equipment. NOTE ! Electricity can result in serious bodily injury or loss of life. -
Page 6: Introduction
MAINTENANCE NOTICE MAINTENANCE NOTICE ICS signaling unit INTRODUCTION The ICS signaling unit is available in 3 configurations: AS-i 2.1 2I/1O module, multi-voltage 2I/1O module and terminal module. Disassembling the signaling unit 3.1.1 Disassembling the unit/actuator IMPORTANT: Before starting any work on the unit, it is important to ensure that the mains supply is switched off, that the air supply is closed and that the circuit is purged. -
Page 7: Disassembling The Unit Components
MAINTENANCE NOTICE 3.1.2 Disassembling the unit components Before disassembling the components, locate and disconnect the wires to the terminal or disconnect the terminal from the module (AS-i or multi-voltage). NOTE ! Disassembling the terminal Disassembling the solenoid valve Sensor support assembly ... -
Page 8: Reassembling The Signaling Terminal
MAINTENANCE NOTICE Reassembling the signaling terminal 3.2.1 Reassembling the unit components Reassembling the terminal Reassembling the module As for removal, in reverse order: As for removal, in reverse order: Position the terminal on the terminal support, fit the Position the AS-i or multi-voltage module into its two M3 screws, the washers and the nuts. -
Page 9: Reassembling The Unit/Actuator
MAINTENANCE NOTICE 3.2.2 Reassembling the unit/actuator Reassembling the connector - base / Reassembling the cover actuator As for removal, in reverse order: As for removal, in reverse order: Align the pin of the cover with the "open cover" Position the base on the actuator. -
Page 10: Terminal Versions
MAINTENANCE NOTICE TERMINAL VERSIONS The terminal versions allow you to connect the sensors and the solenoid valves directly to the PLC. In this case the operating voltage of the sensors and the solenoid valves is only 24 V DC +/- 10%. Wiring 2 sensors/1 solenoid valve Wiring for 3 wire sensors and solenoid valve on 2I/1O terminal (Standard version) Function... - Page 11 MAINTENANCE NOTICE Solenoid valves Supply voltage 24 V DC +/- 10% Current consumed 30 mA max Switching frequency on inductive load 0.5 Hz Electrical connections to PLC Connection type Spring cage terminal Conductor section 0.75 mm² max. A 0.5 mm² cross section is sufficient. Cable diameter: 4 to 8 mm.
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Page 12: Multi-Voltage Module Versions
MAINTENANCE NOTICE MULTI-VOLTAGE MODULE VERSIONS The 24 VDC and 24 VAC-48 VAC/DC multi-voltage modules provide an interface between the peripheral devices (solenoid valves, sensors) and the command control system (PLC). Two different voltages can be used at the same time on the module. Output Sensors MULTI-... -
Page 13: Dc Modules
MAINTENANCE NOTICE 24 V DC modules The electrical supply of the multi-voltage module must be 24 V DC, and permanent. The solenoid valve signals or ,the sensor signals can have a different voltage (24 V AC, 48 V DC or 48 V AC) to 24 V DC, but never at the same time. -
Page 14: 5.3.1.2. Wiring Diagrams
MAINTENANCE NOTICE 5.3.1.2. Wiring diagrams: PNP OUTPUT SENSORS NPN OUTPUT SENSORS DIAGRAM NO. 1 DIAGRAM NO. 2 Sensor Sensor Signals: Signals: 24VDC 24VDC - Solenoid valve: Connector (CO) to 24 V DC - Solenoid valve: Connector (CO) to 24 V DC 24VAC 24VAC - Sensors: 24 V DC output PNP... -
Page 15: Ac - 48 V Ac/Dc Modules
MAINTENANCE NOTICE 24 V AC – 48 V AC/DC modules The electrical supply of the multi-voltage module must be 24 V AC, 48 V AC or 48 V DC, and permanent. The solenoid valve signals or the sensor signals can have a different voltage (24 V AC, 48 V AC or 48 V DC) to the supply, but never at the same time. -
Page 16: 5.4.1.2. Wiring Diagrams
MAINTENANCE NOTICE 5.4.1.2. Wiring diagrams: NO OUTPUT SENSORS DIAGRAM NO. 1 DIAGRAM NO. 2 Sensor Sensor Signals: Signals: 24VAC 24VAC - Solenoid valve: Connector (CO) to V+ - Solenoid valve: Connector (CO) to V+ 48VDC 48VDC - Sensors: 24 V AC NO outputs - Sensors: 48 V AC NO outputs 48VAC 48VAC... - Page 17 MAINTENANCE NOTICE PNP OUTPUT SENSORS NPN OUTPUT SENSORS DIAGRAM NO. 7 DIAGRAM NO. 8 Sensor Sensor Signals: Signals: 24VAC 24VAC - Solenoid valve: Connector (CO) to 48 V DC - Solenoid valve: Connector (CO) to 48 V DC 48VDC 48VDC - Sensors: 48 V DC outputs PNP - Sensors: 48 V DC outputs NPN 48VAC...
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Page 18: Wiring To The Plc
MAINTENANCE NOTICE Wiring to the PLC 2I/1O modules Part name Function + Power supply - Power supply Solenoid valve control 1 (main actuator) Solenoid valve connector command See the wiring table Retro data valve closed Retro data valve open Module supply Retro data error Common retro data See the wiring table... -
Page 19: Technical Specifications Of The Multi-Voltage Modules
MAINTENANCE NOTICE Technical specifications of the multi-voltage modules General specifications Supply voltage 24 V DC +/- 5% 24 V DC modules 24 V AC – 48 V AC/DC +/- 10% 24 V AC – 48 V AC/DC modules Current consumed for 1 active solenoid valve and 1 active 60 mA DC (24 V DC supply) ≤... -
Page 20: St Level Maintenance
MAINTENANCE NOTICE level maintenance 5.9.1 Power LED extinguished Check that the supply from the module is wired correctly. Check that the voltage between V+ and V- (two stage terminal) is equal to 24 V DC +/- 5% or 24 V AC –... -
Page 21: As-I Module Versions
MAINTENANCE NOTICE AS-i MODULE VERSIONS The AS-i modules provide an interface between the peripheral devices (solenoid valves, sensors) and the command control system (PLC) via the AS-i network. AS-i modules are by default compatible with AS-i 2.1 and can on request be supplied in version 2.0 (limited to 31 slaves). -
Page 22: As-I Network
MAINTENANCE NOTICE AS-i network The AS-i network can be wired according to a tree configuration, linear with sections or a star. These three architectures can be used at the same time. 6.3.1 AS-i supplies An AS-i supply is specific to the AS-i network. Output voltage between 31.6 V DC and 29.5 V DC Output current: 4A for 31 installed slaves... -
Page 23: Meaning Of Leds On The Front Of The Modules
MAINTENANCE NOTICE Meaning of LEDs on the front of the modules The front of each module is fitted with LEDs that display the states of the inputs/outputs, as well as the presence of the power supply or a local fault. Meaning of LEDs: : Status of the sensor valve open Yellow LED illuminated –... -
Page 24: Technical Specifications Of As-I Modules
MAINTENANCE NOTICE Technical specifications of AS-i modules General specifications 25 … 31.6 V DC AS-i supply voltage Current consumed for 1 active solenoid valve and 1 active 70 mA sensor EN61000-6-2 , EN61000-6-4 Electromagnetic compatibility Temperature -10 to +60 °C Operating -40 to +85 °C storage/transport... -
Page 25: Changing Configuration & Pneumatic Connection
N.C. VALVE ASSEMBLY N.O. VALVE ASSEMBLY 19-a Comment: An "ICS unit NC to NO transformation kit" 21 is available for NC actuators fitted with different quick connect elbow connectors than 9-a. This kit contains references 9, 20, and 19-a. NOTE ! -
Page 26: Parts For Ics Unit
MAINTENANCE NOTICE PARTS FOR ICS UNIT Exploded view of the (AS-i or multi-voltage) module version ICS unit IT-TDFX-245 revision 1 Page 26/30 April 2010... -
Page 27: Exploded View Of The Terminal Version Ics Unit
MAINTENANCE NOTICE Exploded view of the terminal version ICS unit IT-TDFX-245 revision 1 Page 27/30 April 2010... -
Page 28: List Of Ics Unit Parts
Ref. Part name Material Reference ICS unit valve cover assembly_ PSU (standard) version 7160034 ICS unit valve cover assembly _ stainless steel version (optional) 7160095 ICS unit connector assembly 7160385 ICS unit base assembly interaxial 50 7160350 ICS unit base assembly interaxial 32... -
Page 29: Dimensions, Assignment And Reference Of Sensor Cams For Ics Units
Dimensions, assignment and reference of sensor cams for ICS units Comment: the cams are specific to the signaling of the new generation ICS and ACS units, as well as the 2004 version units. For all earlier signaling, check that the cam diameter complies with the values given below. - Page 30 Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735 lbuckett@definox-usa.com CHINA DEFINOX Beijing Stainless Steel Equipment Ltd No 18 Anningzhuang East Road – HAIDIAN District BEIJING 100085 – CHINA Tel : (86) 10.6293.4909 - Fax : (86) 10.6293-4835 lk@definox.com.cn...
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