GYS Car Duction 33 Owner's/Operator's Manual
  1. Manuals
  2. Brands
  3. GYS Manuals
  4. Heater
  5. Car Duction 33
  6. Owner's/operator's manual

GYS Car Duction 33 Owner's/Operator's Manual

Induction heating system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Car Duction 33
Induction Heating System
Owner/Operator's Manual
GYS S.A.S.
Tel : +33(0)2 43 01 23 60
www.gys.fr
email : contact@gys.fr

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Car Duction 33 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for GYS Car Duction 33

Summary of Contents for GYS Car Duction 33

  • Page 1 Car Duction 33 Induction Heating System Owner/Operator’s Manual GYS S.A.S. Tel : +33(0)2 43 01 23 60 www.gys.fr email : contact@gys.fr...

  • Page 2: Table Of Contents

    T able of Contents Electrical conformance documentation Safety Precautions Introduction and Warranty Specifications Connections and Utilization Usage of the Body Pro Inductor Usage of the Bolt Pro Inductor Usage of the Glass Pro Inductgor Usage of the Magnepopper Inductor Routine Maintenance Spare Parts Product Registration...

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS – READ BEFORE USING • • The symbols shown below are used throughout this Turn Off inverter, disconnect input power. Wait 5 minutes manual to call attention to and identify possible hazards. before removing top cover to allow time for AC and DC When you see the symbol, watch out, and follow the capacitors to discharge.
  • Page 4 SAFETY PRECAUTIONS – READ BEFORE USING FALLING UNIT can cause injury. • Use handles and have person of adequate physical strength lift unit. • Risk of tripping on loose cables. FLYING METAL OR ADHESIVE can injure eyes. • Wear approved safety glasses with side shields Do not use the CarDuction Induction System near driver or or wear face shield.

  • Page 5: Introduction And Warranty

    Only an invisible magnetic +33 2 43 01 23 75 field is emitted from the inductor heads. Email :sav@gys.fr • IMPORTANT! Read this manual carefully to become familiar with the proper operation of the equipment. Do not neglect to do this as improper handling may result in personal injury and damage to the equipment.

  • Page 6: Specifications

    Specifications (subject to change without notice) Model: OL-441-3.3-50I-00A Size: 9.25”W X 14”D X 8.12” H (235mm X 356mm X 207mm) Weight: 25 lbs (12kg) *power supply only; attachments and peripherals increase weight Input: (@ rated output) Input Voltage: 120/240 Vac; 50/60 Hz; 1-phase Input Current: 15 amps Output: (maximum values to induction coil) Power: 1500/3000 Watts...

  • Page 7: Connections And Utilization

    Connections and Utilization GENERAL The CARDUCTION is inspected and checked before leaving the factory to guarantee consistent quality and the highest possible reliability. Instructions for installation, with general tips and directions, are provided as follows: WARNING! Do not place the induction heater on an unstable or uneven ground. The heater might fall, causing personal injuries or serious damage to the heater.
  • Page 8 Connections and Utilization The copper HF jumper illustrate above has to be properly configured for the intended input voltage the system will be connected to. Failure to properly configure the HF jumper can result in unwarranted damage to the system. To relocated the jumper, simply loosen the two ¼-20 brass bolts holding the jumper in place. (Do not completely remove the bolts).
  • Page 9 Connections and Utilization The CARDUCTION basically consists of an inductor and an inverter power source. A powerful magnetic field is concentrated in the inductor when the trigger is activated. The inverter power source also contains the control panel, the main power switch, HF output connector, and foot switch receptacle. Grounding straps are not required, nor is a warm-up period.
  • Page 10 Connections and Utilization NOTE: See pages 9 through 16 for the inductor descriptions and instruction for their uses. 3. Select the appropriate input power cord depending if 120 V or 240 V operation will be used. Inspect condition of input power cord (4). The insulation should not be cut, burned or spliced. The male connecting prongs should not be bent, cut or modified.

  • Page 11: Usage Of The Body Pro Inductor

    Body Pro Inductor The flexible Body Pro Induction pad is used for heating sheet metal for a variety of applications. When you first begin using the pad to heat painted sheet metal surfaces, please start with the power level on Low.

  • Page 12: Usage Of The Bolt Pro Inductor

    Bolt Pro Inductor The Bolt Pro inductor is used for intense heating of rusted or stuck parts such as nuts and bolts. When using the Bolt Pro tip to loosen stuck nuts and bolts, it is OK to use full power to start with. Other uses include caulking removal from truck beds and trunks of sedans, as well as soldering large electrical connectors and metal forming.

  • Page 13: Usage Of The Glass Pro Inductgor

    Glass Pro Inductor Removing a window 1. Remove a reveal molding, if applicable. Some windows have encapsulated moldings that can not be removed. Encapsulated windows can also be removed without damage since the CarDuction only heats metal objects. Some windows have metal moldings, which need to be removed prior to applying heat with the CarDuction.
  • Page 14 Glass Pro Inductor the heating attachment. Maintain the distance as you progress around the window. 11. As previously stated it is best to start in a corner on the same side of the vehicle where the repair will be made. Start by moving the heating attachment back and forth about 12 inches on each side of a corner at a rate of about ½...
  • Page 15 Glass Pro Inductor Glass Removal Illustration NOTES:...
  • Page 16 Glass Pro Inductor...

  • Page 17: Usage Of The Magnepopper Inductor

    Magnepopper Inductor The Magnepopper heating inductor’s (optional accessory) primary use is for paintless dent repair and metal shrinking. The Magnepopper emits a strong magnetic field at the tip of the inductor approximately ½” (13mm) in diameter. The strong focused field from the Magnepopper makes it possible to remove soft dents of all sizes without damaging the paint.
  • Page 18 Magnepopper Inductor The Magnepopper can also be used for heating seized nuts in difficult to reach areas, as well as heating bearings for thermal expansion prior to installation. NOTE! Never apply power to an unloaded heating inductor. The body panel or metal object to be heated acts as a load to absorb the energy generated by the inductor.

  • Page 19: Routine Maintenance

    Routine Maintenance ROUTINE MAINTENANCE The fault indicator will illuminate due to the following reasons: Shorted or overheated induction heating coil. Internal damage to the power source. If the CarDuction is used in a dusty environment, remove the top cover and blow out the interior of the cabinet once every 2 months If the CarDuction is routinely transported from site to site, remove the top cover, inspect and/or tighten all fasteners within the cabinet.

Table of Contents