1-needle,top & bottom feed, long cylinder bed,
lockstitch machine for eztra heavy-weight
materials with a semi-rotary large-capacity
shuttle (15 pages)
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NO:CS-5900N01 金 輪 牌 工 業 用 縫 紉 機 G O L D E N W H E E L I N D U S T R I A L S E W I N G M A C H I N E CS CS CS CS- - - - 5900 5900 5900...
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INTRODUCTION Thank you for purchasing High Speed , Flat-Bed, 2-Needle, Double-Chain stitch machine for industrial use which is capable of forming up to 6000 stitches per minutes, and also producing condensation stitches at the end of a stitch line to prevent it from raveling. Furthermore, this model employs a fully automatic lubrication system which consists of a plunger pump.
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SPECIFICATIONS 規格 規格 規格 規格 Model 型號 CS-5900 CS-5920 Sewing type Double chain stitch with Double chain stitch with 機型 2-needle (in parallel) 2-needle (in tandem) 雙線鏈目縫(雙針平行) 雙線鏈目縫(雙針縱列) Sewing speed Max. 6000 S.P.M. 縫速 每分鐘最高轉速 6000 針 Needle 針 TVx7, #9 ~#21 Stitch length 針距...
CONTENTS 索引 索引 索引 索引 ㄧ. HOW TO SET UP THE MACHINE 如何安裝機器 1. Installing the oil reservoir 安裝油槽 ---------------------------------------- 2. Motor pulley and the belt 馬達皮帶輪和皮帶 -------------------------------- 二. HOW TO OPERATE MACHINE 如何操作機器 1. Important notice for operation 操作重點事項 -------------------------------- 2.
2. Motor pulley and the belt 馬達皮帶輪和皮帶 馬達皮帶輪和皮帶 馬達皮帶輪和皮帶 馬達皮帶輪和皮帶 Both of the models, CS-5900 and CS-5920, have the maximum sewing speed of 6000 s.p.m. If you operate the machine constantly at the maximum speed, you must drive it with a 3-phase AC clutch-motor of 550w (3/4HP).
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*The relation between the diameter of motor pulley and sewing speed is shown in the following table. (The meaning of “Effective diameter of the motor pulley” is a diameter as measured from the center of a V-belt when it is put around the pulley.) The optimum length of the V-belt is about 43 inches.
二 二 二 二 . HOW TO OPERATE THE MACHINE 如何操作機器 如何操作機器 如何操作機器 如何操作機器 1. Important notice for operation 1. Do not start to operate the machine until the oil reservoir is filled up with sufficient lubricating oil. 2. The rotational direction of the machine must be counterclockwise as seen from the pulley side. Do not rotate it at the reverse direction by any means.
5.當第一次使用機器或很長時間沒使用時應讓壓腳抬到最高位置,縫速在 3500 針到 4000 針之間使機器空機運轉 10 分鐘。 Adjusting the lubricating oil amount in the end of main shaft When adjusting the oil amount in the needle bar crank mechanism, remove the face plate, and turn the oil adjusting pin located at the main shaft end. 1.
4.將皮帶蓋面板○ 3 固定在支柱○ 上。 5.旋鬆皮帶蓋螺絲,對正皮帶蓋○ 的位置,然後用擰緊螺絲。 6.用三個螺絲固定好繞線器蓋○ 4 。 3. Passing the needle thread 穿線 穿線 穿線 穿線 Pass the needle thread in accordance with the order shown in the illustration after the needle bar has been brought up to it’s top position. 1.
4. Passing the looper thread 穿鈎針線 穿鈎針線 穿鈎針線 穿鈎針線 Pass the thread as shown in the following illustration. 1. Pass the thread through the looper thread guide plate as shown in the illustration. When a tightly twisted thread is used or when a stitch is long, wind it twice. 2.
7. Adjusting the stitch length 調節針距 調節針距 調節針距 調節針距 Rotate the feed regulator dial located on the machine head just above the thick-stitch control lever. Each figure on the feed regulator dial represents the stitch length in millimeter (mm). 1. Rotate the feed regulator dial either to left or right and, 2.
三 三 三 三 . HOW TO ADJUST THE MACHINE 如何調整機器 如何調整機器 如何調整機器 如何調整機器 1. Adjusting the presser foot and the feed dog 調整 調整壓腳 壓腳和送料齒 和送料齒 調整 調整 壓腳 壓腳 和送料齒 和送料齒 Height and angle of the presser bar When you need to adjust the position of the presser foot by changing the height and the angle of the presser bar, for example after a presser foot is...
Timing of the motion between feed dog and needle Adjust the position of the feed dog by means of the screws shown in the figure so that it is brought down completely below the level of the throat plate surface when the needle has come down to 3mm (1/8”) above the throat plate surface.
針棒的高度 針棒的高度 針棒的高度 針棒的高度 當裝上 ORGAN 針(TVx7)時,用圖示的標記線來調整針棒的高度。調整針棒的高度以使針棒 到達上死點時,針棒的刻度線與針棒下套管底部表面對齊。(請注意在這樣調整之後針板表 面與針尖的垂直距離是 9.5mm(3/8”)。 3. Adjusting the timing of the looper with the needle 鈎針 鈎針 鈎針與針的時序 鈎針 與針的時序 與針的時序 與針的時序的調整 的調整 的調整 的調整 Looper avoiding motion 鈎針 鈎針 鈎針 鈎針繞行運動 繞行運動 繞行運動 繞行運動 The looper avoiding motion with a distance from the front to the rear of the needle position (the distance represented by “B”...
Timing of the looper The looper will reach its extreme right position when the needle has attained its bottom dead point. This adjustment can be made by loosening the set screw of the gear as shown in the illustration. 鈎針時序的調節 當針到達下死點時,鈎針就會到達右極限位置。...
4. Matching the motion of the needle guards with the looper 針 針 針 針 擋 擋 擋 擋 與彎針之間的配合運動 與彎針之間的配合運動 與彎針之間的配合運動 與彎針之間的配合運動 The timing of the needle guard The timing of the needle guard is determined by matching the first set screw with the flat part of the shaft as shown in the illustration.
5. Positioning the looper thread take-up cam 收線凸輪 收線凸輪的 的 的 的 位 位 位 位 置 置 置 置 收線凸輪 收線凸輪 Loosen the screw ○ and adjust the looper thread take-up cam so that its recessed section is in parallel with the cast-off wire or its sharp edge ○...
8. Alteration of the needle gauge 針位標準的更換 針位標準的更換 針位標準的更換 針位標準的更換 The standard needle gauge of CS-5900 is 1/4” (6.4mm). When changing the needle gauge, 1) Needle clamp, 2) Presser foot, 3) Throat plate, 4) Feed dog, 5) Rocking needle guard and 6) Binder must be replaced accordingly.
擋○ 捲邊器必須相對地更換。 左、右鈎針可通用 1/8”到 1/2”規格,如果使用比以上規格更大的針位,應更換相應的底板 滑蓋和凸輪蓋。 四 四 四 四 . MAINTENANCE OF THE MACHINE 機器的保養 機器的保養 機器的保養 機器的保養 In order to keep your machine in the best condition constantly, the following maintenance is essential: 1. Daily checkup * Verify that the lubricating oil properly circulating by watching it through the oil sight window. * If you hear any unusual noise during operation, you have to ask for a thorough check by your maintenance engineer.
五 五 五 五 . TROUBLES AND THEIR CORRECTIVE MEASURES 問題及相關處理方法 問題及相關處理方法 問題及相關處理方法 問題及相關處理方法 No. Troubles Causes Corrective measures Ref. pages 問題編號 原因 處理方法 參考頁碼 1.Thread 1. Thread quality is poor. 1. Use another thread of better quality. 線的質量太差 改用質量好的線 breakage 斷線...
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8. Verify the thread is correctly passed through. 檢查穿線是否正確 2. An independent seam is 1. Refer to the above ○ and ○ skipped on the looper 與上面的○ 和○ 相同 thread. 2. Check the timing of the looper thread This trouble is caused when take-up cam.
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5. Set position of the thread eyelet frame is not suitable. 5. Try to lower the position. 安裝線孔架位置不恰當 試著降低位置 6. Position of the thread 6. Try to raise it up. take-up lever is not suitable. 試著將它往上升 天秤安裝的位置不恰當 7. Throat plate does not fit. 7.
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