Table of Contents Important Safety Information INTRODUCTION ASSEMBLY INSTRUCTIONS PRE-TEST SETUP SYSTEM VERIFICATION TEST Software Setup SHIELDED BAG TESTING PDS-510 POWER SUPPLY CHARGING THE BATTERY TROUBLESHOOTING...
Please read the Safety Instructions before using your Meter. Refer to the table below for an explanation of symbols which may be on your Prostat product. In this manual, a Warning identifies conditions and actions that pose hazards to the user. A Caution identifies conditions and actions that may damage the Meter or the equipment under test.
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To avoid electric shock, never touch the inside of this apparatus. Only a qualified technician should open this apparatus. Do not drop or strike the product. If the product is damaged, contact a Prostat Authorized Service Center. This equipment is intended for use in electrostatic processes that are free from water, oil, solvent and other conductive contaminants.
01 INTRODUCTION The Prostat PBT-531 is a multi-purpose portable tool that has a variety of uses: When used with the supplied PBF-520 Shielding Bag Test Fixture, a storage oscilloscope and a computer the system can be used to test the discharge shielding properties of packaging materials based on ANSI/ESD STM 11.31.
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Do not attempt to service this PDS-510 yourself. Opening the covers of the unit may expose you to high voltages and possible electric shock. If the unit requires service contact Prostat for assistance. Opening the cover without authorization will void the warranty.
03 PRE-TEST SETUP PBT-531 System Setup 1. Attach the supplied 510-054 red test lead from the PDS-510’s red HBM Output to the red connector on the Discharge Arm (C) of the PBF-520 fixture. (Figures 1 and 2). 2. Attach the supplied 510-053 green lead to the ground connector on the PDS-510 and the other end to the ground connection point on the Base Assembly (A) of the PBF-520 fixture.
4. Connect the current probe coming from the Capacitive Arm to the male end of the 50-ohm terminator (Figure 5). 5. Connect the female end of the 50-ohm terminator to Channel A of the PicoScope (Figure 6). 6. Connect the supplied USB cable from the PicoScope unit to a computer. Figure 5.
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5. Turn on the PDS-510 by sliding the Main Power switch to the ON position on the side of the meter. 6. Switch the POWER to the ON position. 7. Switch the RANGE to the HIGH position. 8. Switch the HIGH VOLTAGE to the ON position. 9.
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13. Click the “Stopped” button at the bottom left hand portion of the screen to place the scope in “acquisition” mode. The wording “Stopped” will change to “Running” (Figure 7). 14. Initiate a discharge by pressing the red DISCHARGE button on the PDS-510. If a waveform is acquired, the “Running”...
05 SHIELDED BAG TESTING The following test sequence describes the basic procedure as outlined in ANSI/ESD STM 11.31. The test is designed for 20x25 cm (8x10 inch) static shielding bags. 1. From the PicoScope software, click on File > Open and select the “Shielding Bag Test File” or “Shielding Bag Test File with Manual Cursors”...
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3. Open the shielding bag to be tested and insert the Capacitive Arm (D) into the bag (Figure 10). Place the bag so the top of it lines up with the mark on the Capacitive Arm (Figure 11). Figure 10. The Capacitive Arm inside the shielded bag. Figure 11.
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5. Place the PRS-801-W 5 lbs weight onto the Discharge Arm (Figure 13). Figure 13. Complete setup for Shielded Bag Test. 6. Set the Range to HIGH on the PDS-510. 7. Turn the HIGH VOLTAGE to the ON position. 8. Use the knob to set the voltage to the level established in System Verification Test. 9.
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Figure 14. Screenshot of the PicoScope software measuring the energy. 12. Record the calculated energy. 13. Repeat the process five more times for a total of six discharges per bag. 14. Repeat the test for five more bags. 15. ANSI/ESD S11.31 requires that the discharge energy for static shielding bags be less than 20 WARNING Turn off the High Voltage when not in use.
06 PDS-510 POWER SUPPLY The PDS-510 is also equipped with a power supply that can be used to charge UNGROUNDED items from 0 to 4,000 volts. In order to use the power supply: 1. Make sure that the PDS-510 is connected to AC ground using one of the unit’s grounding ports.
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8. Verify that the .NET framework version is 2.0 (Windows XP) or 3.5 or later by going to the Add/Remove Programs window in Control Panel and verifying which one is installed. 9. Ensure all the latest Windows updates have been applied to the PC. 10.
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