Allmand Night-Lite PRO II Manual
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Allmand Night-Lite PRO II Manual

50/60 hz walk-around + training
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Night-Lite PRO II™
50/60 Hz
Walk-Around + Training
www.allmand.com

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Summary of Contents for Allmand Night-Lite PRO II

  • Page 1 Night-Lite PRO II™ 50/60 Hz Walk-Around + Training www.allmand.com...
  • Page 2 Night-Lite PRO II™ 50/60 Hz EATURES Engine / Generator: • Kohler KDW 1003 diesel, 13.4 hp (11.5 hp 50 Hz)| 7.5 kW (6 kW 50 Hz) generator (standard) • Kubota D-1005BG diesel, 13.1 hp (9.7 hp 50 Hz)| 7.5 kW generator (optional) •...
  • Page 3 Night-Lite PRO II™ 50/60 Hz ROUND OMBINATION DJUSTABLE EIGHT OWING ITCH • 2 in. (50 mm) ball coupler • 3 in. (75 mm) pintle eye • removable hitch • discourages theft • easier to service or replace www.allmand.com...
  • Page 4 Night-Lite PRO II™ 50/60 Hz ROUND QUARE TUBE DRAWBAR • 3 in. (75 mm) square tube drawbar • provides maximum turning radius • removable for service or replacement *One of the tie-down points on the trailer is also a part of the drawbar. The tie-down loop...
  • Page 5 Night-Lite PRO II™ 50/60 Hz ROUND – QUARE RAWBAR OUTRIGGER AND JACK • serves as the front outrigger and mounts the jack used to aid in connecting the trailer • levels the trailer for light tower operation www.allmand.com...
  • Page 6 Night-Lite PRO II™ 50/60 Hz ROUND – QUARE RAWBAR SAFETY CHAINS • safety chains with ‘S’ hooks and keepers • IMPORTANT: fasten the safety chains every time trailer is connected to a towing vehicle • protect the trailer • prevent it from entering oncoming traffic...
  • Page 7 Night-Lite PRO II™ 50/60 Hz ROUND TYLE ANELS • molded from PDCPD poly • allow full access to all major service points • break-resistant • will not rust or dent • features automotive-style push-button latch • easily open • securely close and lock...
  • Page 8 Night-Lite PRO II™ 50/60 Hz ROUND OSITIVE OCKING ECHANISM • doors are held open by a positive latch system • automatically locks both sides when door is opened • easily releasable to close the door www.allmand.com...
  • Page 9 • critical safety and operational decals *Be certain that all operators understand and follow these instructions. The Night-Lite PRO II™ is designed with safety at the forefront. However, like any machinery, incorrect operation may pose a safety hazard. www.allmand.com...
  • Page 10 Night-Lite PRO II™ 50/60 Hz ROUND NGINE OMPONENTS AND ERVICE OINTS • all are readily accessible through the gull-wing style door openings • dipstick • oil filler • air / fuel / oil filters • fuel pump, etc. www.allmand.com...
  • Page 11 Night-Lite PRO II™ 50/60 Hz ROUND • 30 U.S. gallons (114 L) • rotationally molded tank • translucent to easily determine fuel level • mounted directly over the axle to maintain proper trailer balance and tongue weight www.allmand.com...
  • Page 12 Night-Lite PRO II™ 50/60 Hz ROUND USHER • draws cool air from below the trailer • pushes it through the radiator and out the back of the enclosure • keeps the engine compartment cool www.allmand.com...
  • Page 13 Night-Lite PRO II™ 50/60 Hz ROUND ROUNDING When required by local electrical codes: 1. Remove the grounding rod from the mounting clip located on the right side panel directly to the left of the generating set. 2. Drive the ground rod into the earth.
  • Page 14 Night-Lite PRO II™ 50/60 Hz ROUND APTIVE The pins that hold the outriggers in place when extended or in the tow position, and the pins that hold the tower in place in either the tow or upright position, are integral to the...
  • Page 15 Night-Lite PRO II™ 50/60 Hz ROUND OINT UTRIGGERS * The trailer must be set up with both outriggers fully extended and all four jacks secured with their feet on solid, stable ground. • allows light tower to remain stable •...
  • Page 16 Night-Lite PRO II™ 50/60 Hz ROUND HREE ECTION OWER LAYDOWN • covered by 10-year warranty against failure to operate due to the effects of rust or corrosion on the painted mast sections lifting ring • includes lifting ring and forklift pockets •...
  • Page 17 Night-Lite PRO II™ 50/60 Hz ROUND ECTION OWER VERTICAL • covered by 10-year warranty against failure to operate due to the effects of rust or corrosion on the painted mast sections • includes lifting ring and forklift pockets lifting ring •...
  • Page 18 Night-Lite PRO II™ 50/60 Hz ROUND OWER LAYDOWN • secures tower in the horizontal position for towing, lifting, and storage • pin must be released before the tower can be raised • tower must be down and the pin engaged before towing or lifting the trailer www.allmand.com...
  • Page 19 Night-Lite PRO II™ 50/60 Hz ROUND INCH ANDLE ON IDE OF NCLOSURE LAYDOWN • raises the tower from horizontal to vertical • located on the right side of the enclosure • after releasing the rear tower locking pin, rotate the handle clockwise to raise...
  • Page 20 Night-Lite PRO II™ 50/60 Hz ROUND PRING OADED OWER ATCH LAYDOWN Automatically secures the tower in vertical position. To lower, pull and hold the spring pin while operating the manual winch until it is clear of the latch plate. The tower can then be fully lowered...
  • Page 21 Night-Lite PRO II™ 50/60 Hz ROUND XTENDING THE OWER LAYDOWN • tower can be extended to its full operating height • rotate the handle of the winch mounted on the tower in a clockwise direction www.allmand.com...
  • Page 22 Night-Lite PRO II™ 50/60 Hz ROUND OTATING THE OWER LAYDOWN When the tower is in its full vertical position and the tower latch has been secured into the latch plate, the tower can be rotated: 1. Loosen the rotator locking knob by turning in a counter-clockwise direction.
  • Page 23 Night-Lite PRO II™ 50/60 Hz ROUND TARTING THE NGINE • single panel has all the controls for engine and lights, hour meter, and auxiliary power receptacles MAIN To start the engine: turn the ignition key switch to the glow plug position...

  • Page 24: Operating The Lights

    Night-Lite PRO II™ 50/60 Hz ROUND PERATING THE IGHTS Once the engine has started and reached its full operating speed: MAIN 1. switch the MAIN circuit breaker to the ON position 2. switch each light switch on to operate the individual lamps...
  • Page 25 Night-Lite PRO II™ 50/60 Hz ROUND HUTTING OWN THE NGINE To shut the unit down: 1. turn off each light switch MAIN 2. rotate the ignition switch to the off position to stop the engine *Failure to turn the lights off before shutting down the engine may result in generator damage and void the warranty.

  • Page 26: Power Receptacle

    Night-Lite PRO II™ 50/60 Hz ROUND OWER ECEPTACLE • 20 Volt AC duplex GFCI on control panel (60 Hz) MAIN • 2-230V 50 Hz AC receptacles (50 Hz) • MAIN breaker must be switched on before using this receptacle •...

  • Page 27: Serial Number Plate

    Night-Lite PRO II™ 50/60 Hz ROUND ERIAL UMBER LATE • located directly below the rear tower support on the back panel of trailer enclosure • reference the serial number of the unit when ordering parts or requesting service or warranty assistance to ensure proper service or replacement of parts www.allmand.com...
  • Page 28 Night-Lite PRO II™ 50/60 Hz ROUND ALLASTS • Transformers and capacitors that provide the proper operating voltage for the metal halide lamps • Located in two separate boxes in the front of the enclosure • Fully accessible when the enclosure doors are open •...
  • Page 29 Night-Lite PRO II™ 50/60 Hz ROUND SHO - 1000 (50 H LLMAND WATT LIGHTING SYSTEM SHO-HD – 1250 (60 H LLMAND WATT LIGHTING SYSTEM www.allmand.com...
  • Page 30 Night-Lite PRO II™ 50/60 Hz ROUND SHO-HD LLMAND LLMAND 1000 1250 WATT LIGHTING SYSTEM WATT LIGHTING SYSTEM • • 1250 watt | 150,000 lumen lamp output 1000 watt | 110,000 lumen lamp output • Parallel lamp design •Compact design •...

  • Page 31: Adjusting The Lights

    Night-Lite PRO II™ 50/60 Hz ROUND DJUSTING THE IGHTS • Before raising the tower, position the lights for optimal coverage of the area to be illuminated. • For maximum illumination, fixtures should be positioned with the lens 10°-20° below the horizon (as shown) and spread out as required to illuminate the area.
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  • Page 35 When the mast has been lowered and secured by engaging the rear tower support pin, position the lamp fixtures with the lenses facing inward for towing (as shown) • Refer to the operator’s manual included with each Night-Lite PRO II™ for detailed towing instructions. www.allmand.com...
  • Page 36 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz NGINE AND ENERATOR ERIAL UMBER OCATIONS KOHLER/ • Generator: plate attached to side of generator housing • Engine: S/N locations as shown www.allmand.com...

  • Page 37: Fuel Requirements

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz EQUIREMENTS • Use a clean No. 2 diesel fuel oil (SAE J313 JUN87) according to ASTM D975 • Do not use alternative fuels because their quality is unknown and they may be inferior and damage the engine •...

  • Page 38: Engine Oil Requirements

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz NGINE EQUIREMENTS • Use a high quality engine oil of API service class CC/CD/CE • Refer to the specific CAT, Kubota, or Kohler engine operator’s manual included with your light tower for more detailed engine oil requirements www.allmand.com...

  • Page 39: Maintenance Schedule

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz & M ERVICE AINTENANCE CHEDULE Kubota D-1005BG and D-1105BG diesel engines www.allmand.com...

  • Page 40: Troubleshooting

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz ROUBLESHOOTING www.allmand.com...
  • Page 41 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz ANUAL INCH ABLE OUTING IAGRAM www.allmand.com...

  • Page 42: Winch Maintenance

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz ANUAL INCH AINTENANCE • The following procedures should be performed annually (or more frequently under adverse operating conditions): • Gears and brushings of the winch must be kept lubricated – apply a thin film of grease to the gear and oil the brushings as needed •...

  • Page 43: Cable Clamps

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz ABLE LAMPS • Be certain that all cable clamps are installed as shown in the diagram below and tightened to recommended torque values • Loose or improperly installed clamps may result in damage or injury...

  • Page 44: Electrical Diagram

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz LECTRICAL IAGRAM Kubota D-1005BG and D-1105 diesel engines www.allmand.com...
  • Page 45 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz – ENERATOR CAPACITOR EXCITATION VOLTAGE REGULATION • A single capacitor is used to regulate the voltage within 5% of the rated load • Use extreme caution when handling capacitors – the capacitor will still contain high voltage even after the engine has stopped operating •...
  • Page 46 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz – ENERATOR AINTENANCE PERIODIC INSPECTION • Clean and inspect generator after every 200 hours of normal operating time • If the generator is housed in a harsh environment, it is advisable to clean and inspect the unit more frequently •...

  • Page 47: Maintenance & Cleaning

    Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz – C ENERATOR AINTENANCE LEANING • Remove all dust, dirt, oil, and grease build up from external surfaces • Use a low pressure air hose (25 PSI maximum) to blow dirt and grease from the internal components through the fan opening •...
  • Page 48 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz ENERATOR ERVICE • Flashing the rotor – refer to generator maintenance manual • Checking the capacitor charge – refer to generator maintenance manual • Checking diodes – refer to generator maintenance manual...
  • Page 49 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz – M ENERATOR ROUBLESHOOTING ARATHON ENERATOR • Visual examination: • Look for obvious damages such as: • charred windings • pinched wires • cracked insulation • loose terminal lugs, etc.
  • Page 50 Night-Lite PRO II™ , & T ERVICE AINTENANCE ROUBLESHOOTING 50/60 Hz – M ENERATOR ROUBLESHOOTING ARATHON ENERATOR www.allmand.com...
  • Page 51 50/60 Hz This presentation is intentionally limited in scope and is designed to give an overview of the Allmand Night-Lite PRO II™ light tower. The information in this presentation was deemed to be accurate at the time of its creation. However, due to continuous product improvement, this information is subject to change without notice.
  • Page 52 Since 1938, Allmand – a three-generation family-owned company, has been making work sites brighter, warmer, safer, and more productive. When you purchase an Allmand product, you are buying a reputation for quality, performance, integrity, and a commitment to service and support long after the sale.

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