Refrigerant Charge; No Charge; Low Charge Cooling; To Use Cooling Charging Charts - Carrier Infinity 48XL Installation Instructions Manual

15 seer single packaged air condotioner and gas furnace system with puron (r-410a) refrigerant
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HEATING INPUT(BTU/HR)*
Low Stage
26,000
39,000
58,500
75,000
84,500
NUMBER OF
ORIFICES
2
3
3
3
3
Table
6 - Heating
Inputs
GAS SUPPLY PRESSURE
(IN. W.C.)
Natural
MANIFOLD
PRESSURE
(IN. W.C.)
Natural
High Stage
3.2-3.8
3.2-3.8
3.2-3.8
3.2-3.8
3.2-3.8
High Stage
Min
Max
Low Stage
40,000
4.0
13.0
1.4 - 2.0
60,000
4.0
13.0
1.4 - 2.0
90,000
4.0
13.0
1.4 _ 2.0
115,000
4.0
13.0
1.4 _ 2.0
130,000
4.0
13.0
1.4 _ 2.0
*Cubic ft of natural gas per hour for gas pressures of .5 psig (14 IN. W.C.) or less and a pressure drop of .5 IN. W.C. (based on a .60 specific gravity gas). Ref:
Table 6.2 (b) NPFA 54 / ANSI Z223.1.
Table
7 - ECM
Wet
Coil
Pressure
Drop
(IN.
W.C.)
UNIT
STANDARD CFM (SCFM)
SIZE
600
1100
1200
1300
1700
1800
1900
2100
024
0.005
030
036
042
O48
060
700
800
0.007
0.010
0.007
0.010
900
1000
0.012
0.015
0.012
0.015
0.019
0.023
0.014
0.018
0.021
0.024
0.027
0.032
0.037
0.017
0.020
0.024
0.027
0.032
1400
1500
1600
2000
0.042
0.047
0.027
0.031
0.035
0.039
0.043
0.036
0.041
0.046
0.052
0.057
0.063
0.068
0.029
0.032
0.036
0.040
0.045
0.049
0.053
Table 8 - Filter Pressure
Drop Table
(IN. W.C.)
FILTERSIZE
CFM
in.(mm)
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
20X20X1
0.05
0.07
0.08
0.1
0.12
0.13
0.14
0.15
...........
(508x508x25)
24X30X1
....
0.05
0.6
0.07
0.07
0.08
0.09
0.1
........
(610x762x25)
24X36X1
.......
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
0.12
0.13
0.14
0.14
(610x914x25)
IMPORTANT:
When
evaluating
the
refrigerant
charge,
an
indicated
adjustment
to the specified
factory charge must always
be
very minimal.
If a substantial
adjustment
is indicated,
an abnormal
condition
exists
somewhere
in
the
cooling
system,
such
as
insufficient
airflow
across either coil or both coils.
REFRIGERANT
CHARGE
The amount
of refrigerant
charge
is listed on the unit rating
plate
and/or
the physical
data table.
Refer
to the Refrigeration
Service
Techniques
Manual,
Refrigerants
Section.
NO CHARGE
Check
for
leak.
Use
standard
evacuating
techniques.
After
evacuating
system,
weigh
in the specified
amount
of refrigerant
(refer to system
rating plate).
LOW CHARGE
COOLING
Use Cooling
Charging
Chart
(Fig. 23). Vary refrigerant
until the
conditions
of the
chart
are met.
Note
that
charging
charts
are
different
from
type normally
used.
Charts
are based
on charging
the units to correct subcooling
for the various
operating
conditions.
Accurate
pressure
gauge
and
temperature
sensing
devices
are
required.
Connect
the pressure
gauge
to the service
port
on the
suction
line. Mount the temperature
sensing
device
on the suction
line and insulate
it so that the outdoor
ambient
does not affect the
reading.
Indoor
air CFM
must
be within
the normal
operating
range of the unit.
TO USE COOLING
CHARGING
CHARTS
Take the liquid
line temperature
and read the manifold
pressure
gauges.
Refer
to the chart
to determine
what
the liquid
line temperature
should
be.
NOTE:
If the
problem
causing
the inaccurate
readings
is a
refrigerant
leak, refer to Check for Refrigerant
Leaks section.
NON-COMMUNICATING
EMERGENCY
COOLING
/
HEATING
MODE:
4-WIRE
THERMOSTAT
This mode
of operation
is provided
only in the case where
the UI
has failed or is otherwise
unavailable.
If communications
cannot be
established
with
the UI, the Infinity
furnace
board will enable
the
standard
thermostat
input
terminals
to allow
simple
thermostatic
control
of the 48XL
unit.
For
control
with
a standard
thermostat,
disconnect
the
ABCD
connectors
from
both
control
boards
and
using
No.
18 AWG
color-coded,
insulated
type
90°C
minimum
or equivalent
wire,
make the connections
between
the standard
thermostat,
the furnace
board,
and the HP/AC
board
per Fig. 22.
Recommend
the use of
interconnecting
wire with 105C, 600V, 2/64" insulation.
The Infinity
control
will respond
to cooling
and heating
demands
with
the maximum
safe airflow
based
on gas furnace
output
and
unit cooling
capacity.
26

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