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KEEP FOR FUTURE REFERENCE
OPERATING
INSTRUCTIONS
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
SINGLE-CHANNEL
LIFTER, DC-VOLTAGE,
WITH INTELLI-GRIP®
TECHNOLOGY
Model numbers: P110T04DC3 (shown),
P110C04DC3, P11104DC3
Record serial number in blank space above (to locate, see serial
Rev 4.0/2-21
label on the product).
1
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
P1-DC3: #35123AUS
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Summary of Contents for WPG P110T04DC3
- Page 1 INTENDED FOR USE BY SKILLED www.WPG.com PROFESSIONALS • READ AND UNDERSTAND BEFORE OPERATING SINGLE-CHANNEL LIFTER, DC-VOLTAGE, WITH INTELLI-GRIP® TECHNOLOGY Model numbers: P110T04DC3 (shown), P110C04DC3, P11104DC3 Record serial number in blank space above (to locate, see serial Rev 4.0/2-21 P1-DC3: #35123AUS label on the product).
- Page 2 P1-DC3: #35123AUS Rev 4.0/2-21...
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Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ..................3 SAFETY....................5 OPERATING FEATURES................6 ASSEMBLY....................7 INTENDED USE ..................9 .................9 HARACTERISTICS ................10 PERATING NVIRONMENT ................10 ISPOSAL OF THE IFTER OPERATION..................11 ................11 EFORE SING THE IFTER Taking Safety Precautions ....................11 Selecting a Screen Language.....................11 Performing Inspections and Tests ..................12 Checking the 12-Volt Battery ....................12 ..............13 TTACH THE... - Page 4 TABLE OF CONTENTS ....................24 ESTING Lifter/Load Compatibility Test...................24 Operational Tests ......................25 Vacuum Test........................25 Rated Load Test.........................26 MAINTENANCE ..................27 ...............27 ACUUM AINTENANCE Pad-to-Load Friction Coefficient ..................27 Pad Inspection ........................27 Pad Cleaning ........................28 VPFS10T P ..........29 EPLACE EALING ING IN 12-V ...............30 ATTERY ECHARGE ..........31...
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Page 5: Specifications
Compliant with AS 4991. Note: Each circuit of the Dual Vacuum System complies with the capacity Design requirements of this Standard. Standard 1..Available with other rubber compounds for special purposes (see www.wpg.com). 2..Standard with replaceable sealing ring for rough or textured surfaces (see “REPLACEMENT PARTS”). - Page 6 SPECIFICATIONS Note: A standard P11104DC3 is shown. P1-DC3: #35123AUS Rev 4.0/2-21...
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Page 7: Safety
SAFETY Wear personal protective Make sure the contact surfaces of equipment that is appropriate for the load and vacuum pad are clean the load material. Follow trade before attaching the lifter (see association guidelines. “MAINTENANCE”). Do not remove or obscure safety Position the vacuum pads correctly labels. -
Page 8: Operating Features
22 WSTROBE LIGHT 23 VACUUM LIFT LIGHT Note: A standard P110T04DC3 is shown. Although some of the following photos do not show this specific lifter, they all illustrate how this kind of lifter functions. For information about specific parts, see “REPLACEMENT PARTS”... -
Page 9: Assembly
ASSEMBLY 1) Remove all shipping materials and save them with the shipping container for future use. Adjust the lift point to optimize the lifter's hang angle: 2.1) Remove the retaining bolt and loosen the pivot bolt (fig. 2A). 2.2) Move the lift point to the appropriate position. - Page 10 ASSEMBLY 3.3) Attach the hoisting hook to the lift point (fig. 3D). Use rigging (fig. 3E) as needed to make sure the hook does Make sure not interfere with the hook has load. restraining latch (circled). Only use rigging rated for Maximum Load Capacity plus Lifter Weight.
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Page 11: Intended Use
2..A “single piece” of material includes curtainwall assemblies, unitized glazing systems and similar construction units. 3..Vacuum pads made from a heat-resistant rubber compound can enable you to lift loads with higher surface temperatures. Contact WPG or an authorized dealer for more information. -
Page 12: Operating Environment
1..Although lifter use may be possible at higher elevation, lifting capacity is reduced whenever the lifter is unable to attain vacuum in the green range on the vacuum gauge. Contact WPG for more information. 2..Special provisions may allow the lifter to operate outside the specified temperature range. Contact WPG for more information. P1-DC3: #35123AUS... -
Page 13: Operation
OPERATION EFORE SING THE IFTER Determine whether the vacuum lifter is capable of each intended task (see “SPECIFICATIONS” “INTENDED USE”). Then complete the following preparations: Taking Safety Precautions • Be trained in all industry and regulatory Read all directions and safety standards for lifter operation in your region. -
Page 14: Performing Inspections And Tests
OPERATION Performing Inspections and Tests • Follow the “I ” “T ”. NSPECTION CHEDULE ESTING • Service the 2 air filters whenever a bowl contains Examine air filters regularly liquid or other contaminates, or an element and service when needed. appears dirty (see “A ”... -
Page 15: T O Attach The Pads To A Load
OPERATION TTACH THE ADS TO A Make sure the contact surfaces of the load and vacuum pads are clean (see “Pad Cleaning”). Positioning the Lifter on the Load 1) Center the pad frame on the load. 2) Make sure all vacuum pads will fit on the load and will be loaded evenly. -
Page 16: Powering Up The Lifter
OPERATION Powering up the Lifter Press the lifter's power button ( — fig. 1A). The vacuum pump will run for a few seconds, ® as a normal function of the Intelli-Grip self- diagnostics. The lifter automatically tests the 9-volt battery for the notification buzzer each time the lifter is powered up. -
Page 17: Reading The Vacuum Gauges
1..The gauge face colors do not correspond with the circuit colors. 2..If the lifter is used above the maximum Operating Elevation (see “SPECIFICATIONS”), it may not be able to maintain sufficient vacuum for lifting. Contact WPG for more information. Rev 4.0/2-21... -
Page 18: T O Lift And Move The Load
OPERATION IFT AND OVE THE Lift bar must be vertical to lift load. Interpreting the Lift Light When the vacuum lifter is ready to lift Never lift load unless lift the Maximum Load Capacity, the light is illuminated, vacuum lift light turns on automatically and because premature lifting could the vacuum pump turns off temporarily, to result in load release and... -
Page 19: Controlling The Lifter And Load
OPERATION 2) Stop using the lifter until the cause of the vacuum loss can be identified: Conduct the “Pad Inspection” and perform the “Vacuum Test”. 3) Correct any faults before resuming normal operation of the lifter. Controlling the Lifter and Load When the lifter is ready, use the hoisting equipment to raise the lifter and load as needed. -
Page 20: T O Rotate The Load
OPERATION OTATE THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage rotation and tilt latches at the same time, because this could result in load damage or personal injury. Make sure the load has enough clearance to rotate without contacting anyone or anything. -
Page 21: T O Tilt The Load
OPERATION ILT THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage rotation and tilt latches at the same time, because this could result in load damage or personal injury. Make sure the load has enough clearance to tilt without contacting anyone or anything. -
Page 22: T O Release The Pads From The Load
OPERATION ELEASE THE ADS FROM THE Make sure load is at rest and fully supported before releasing vacuum pads. 1) Hold the “function” button ( — fig. 1A) and the “release” button ( — fig. 1A). If the vacuum seal does not break, follow the directions on the LCD screen. -
Page 23: After Using The Lifter
OPERATION FTER SING THE IFTER Press the power button ( , fig 1A) and the “function” button ( , fig. 1A) to power down the vacuum lifter. 2) Charge the battery after each workday as needed (see “12-V ”). ATTERY ECHARGE 3) Use the hoisting equipment to lower the lifter gently onto a stable support. -
Page 24: Storing The Lifter
OPERATION Storing the Lifter Use the covers supplied to keep the vacuum pads clean (fig. 1B). 2) Charge the battery completely and repeat every 6 months (see “12-V ”). ATTERY ECHARGE Disconnect the electrical connectors (figs. 3A-B and figs. 3C-E) to prevent battery discharge. 4) Store the lifter in a clean, dry location. -
Page 25: Inspections And Tests
2..The Periodic Inspection is also required whenever the lifter has been out of service for 1 year or more. Keep a written record of all Periodic Inspections. If necessary, return the lifter to WPG or an authorized dealer for repair (see “LIMITED... -
Page 26: Testing
12" Hg [-41 kPa] for 5 minutes. If not, lifting this load requires additional precautions (eg, a load sling). Contact WPG for more information. 8) Lower the load after 5 minutes or before the vacuum level diminishes to 12" Hg [-41 kPa]. -
Page 27: Operational Tests
2..During this time, the LCD screen displays “WARNING: Is load attached?”, the notification buzzer chirps and the strobe light flashes. 3..For more information, search for your lifter’s Model Number on www.wpg.com and select the “Troubleshooting” link on the product page. -
Page 28: Rated Load Test
7) Prepare a written report of the test and keep it on file. 1..An equivalent simulation may also be used. Contact WPG for more information. 2..A “qualified person” has successfully demonstrated the ability to solve problems relating to the subject matter and work, either by possessing a recognized degree in an applicable field or a certificate of professional standing, or by possessing extensive knowledge, training and experience. -
Page 29: Maintenance
MAINTENANCE Note: Refer to SERVICE MANUAL #36106 when applicable. ACUUM AINTENANCE Pad-to-Load Friction Coefficient The friction coefficient represents the lifter's ability to resist load slippage. The Maximum Load Capacity is based on a friction coefficient of 1, as determined by testing of clean, new, standard rubber vacuum pads on clean, dry, regular glass. -
Page 30: Pad Cleaning
4) Allow each pad to dry completely before using the lifter. 1..A brush with bristles that do not harm rubber can help remove contaminates clinging to sealing edges. If these cleaning methods are not successful, contact WPG or an authorized dealer for assistance. P1-DC3: #35123AUS... -
Page 31: T O Replace Sealing Ring In Vpfs10T Pads
MAINTENANCE VPFS10T P EPLACE EALING ING IN If the lifter has VPFS10T vacuum pads, replace sealing rings (#49724RT or #49724TT) as follows: 1) Remove the old sealing ring (fig. 1A). Note: Make sure the entire vacuum pad is clean, including the mounting groove. -
Page 32: 12-Volt Battery Recharge
MAINTENANCE 12-V ATTERY ECHARGE Charge the battery whenever the battery gauge shows reduced energy. Caution: Make sure the lifter is powered down. Identify the input voltage marked on the battery Make sure power source has charger and plug it in to an appropriate power ground fault circuit interrupter. -
Page 33: Notification Buzzer Battery Replacement
MAINTENANCE OTIFICATION UZZER ATTERY EPLACEMENT 1) Power down the lifter. 2) Release the buzzer battery holder by pressing inward and sideward in the direction marked on the holder. Slide the battery tray out (fig. 3A). 4) Install a new 9-volt battery according to the polarity markings. 5) Slide the battery tray back into position. -
Page 34: Ntelli Rip Iagnostic Odes
MAINTENANCE ® D NTELLI IAGNOSTIC ODES Refer to the following table when a diagnostic code appears on the LCD screen. Codes are listed in alphanumeric order. If the Explanations/Directions do not resolve the issue, contact qualified service personnel. All relevant parts are listed in “REPLACEMENT PARTS”. - Page 35 MAINTENANCE Strobe Buzzer Light Code On-Screen Message Explanations/Directions Pattern Activity continuous Once “Power Save” mode is activated, “attach” and “Control head revision lockout” (while button (none) “release” functions are prevented in connection with Code is held) C06. Service is required. occasional “EEPROM error, cell #”...
- Page 36 “Vacuum not increasing 1 chirp every V020 securely (see “Sealing the Pads on the Load” “Reading normally” 2 seconds the Vacuum Gauges”). This Code can be activated by use at high elevation. If so, contact WPG for directions. P1-DC3: #35123AUS Rev 4.0/2-21...
- Page 37 2 seconds system. See relevant topics in “ASSEMBLY,” “OPERATION” “INSPECTIONS AND TESTS”, and “MAINTENANCE”. In case of high elevation, contact WPG for directions. Once “Power Save” mode is activated, “attach” and “release” functions are prevented due to a vacuum sensor V040 “Lockout (vacuum sensor error)”...
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Page 38: Replacement Parts
Machine Screw ‒ 1/4-20 x 1/2" (for pad mounting) * Length as required; sold by the foot (approx 30.5 cm) SERVICE MANUAL #36106 for additional parts. ERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS WPG.COM AVAILABLE AT OR THROUGH AN AUTHORIZED DEALER P1-DC3: #35123AUS... -
Page 39: Limited Warranty
Contact the WPG Technical Service Department. When factory service is required, ship the complete product – prepaid – along with your name, address and phone number to the street address listed at the bottom of this page. WPG may be reached by phone or fax numbers listed below. - Page 40 Rev 4.0/2-21 P1-DC3: #35123AUS...
- Page 41 P1-DC3: #35123AUS Rev 4.0/2-21...
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