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Summary of Contents for Ausrv GT 2021
- Page 1 AUSRV GT FORWARD FOLD POP UP CAMPER OWNER’S MANUAL EDITION: 2021 - Version 1 www.ausrv.com Phone: 833 632 8778 Copyright © AUSRV INC 2021 All Rights Reserved...
- Page 2 Your use of this Owner’s Manual does not constitute any right or license for you to use AUSRV’s or any other party’s service marks or trademarks, without the prior written permission of AUSRV or the applicable party.
- Page 3 TIRE SIZE: DEALER PH: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of AUSRV Campers and Caravans Inc. www.ausrv.com Ph: 833 872 8778...
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Page 4: Table Of Contents
Tire Safety Information ............9 Trailer Specifications ............21 Steps for Determining Correct Load Limit - Trailer .9 AUSRV Contact Details and Stores ......21 Trailers 10,000 Pounds GVWR or less ......9 Using Your Trailer ..............22 Steps for Determining Load Limit -TOW VEHICLE 10 Connecting to the Tow Vehicle ........ - Page 5 Winterizing the Trailer ............. 39 Operating modes (control panel) ......... 55 Water Heater Bypass Installed ......... 39 Operating in frost conditions ..........56 Water Heater Bypass Not Installed ......39 Winterizing ................57 Post Winter ................39 Winterizing the appliance ..........57 Winter Storage ..............
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Page 6: General Safety Information
AUSRV trailers are manufactured using many third party supplied products which have separate manuals. These manual must be read in conjunction with this document and all instructions followed. If your trailer does not have additional... -
Page 7: Reporting Safety Defects
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying AUSRV. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. -
Page 8: Terminology & Abbreviations
Tow Vehicle and Trailer Combination. This includes whatever you add as payload (e.g. water, gas, equipment, and luggage), and total weight of the tow vehicle. The GTM Rating must not be exceeded. Caravans for illustration purposes only. www.ausrv.com Ph: 833 872 8778... -
Page 9: Tire Safety Information
Toe can be measured in linear units, at the front or rear of the tire, or as an angular deflection. In the case of AUSRV products, the “toe in”... -
Page 10: Steps For Determining Load Limit -Tow Vehicle
Vehicle capacity weight (VCW–the maximum occupant and cargo weight a vehicle is designed to carry) • Front and rear gross axle weight ratings (GAWR– the maximum weight the axle systems are designed to carry). Both placards and certification labels are permanently attached to the trailer near the left front. www.ausrv.com Ph: 833 872 8778... -
Page 11: Understanding Tire Pressure And Load Limits
Look at the tire information placard, the owner’s manual, or the sidewall of the tire you are replacing to find this information. If you have any doubt about the correct size to choose, consult with the tire dealer. www.ausrv.com Ph: 833 872 8778... -
Page 12: Tire Tread
The “P” indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. www.ausrv.com Ph: 833 872 8778... -
Page 13: Treadwear Number Utqgs Information
Excessive speed, underinflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire’s resistance to heat is graded as “A”, “B”, or “C”. www.ausrv.com Ph: 833 872 8778... -
Page 14: Additional Information On Light Truck Tires
Make sure your tire valves have valve caps. • Check tire pressure before going on a long trip. • Do not overload your vehicle. Check the Tire Information and Loading Placard or User’s Manual for the maximum recommended load for the vehicle. www.ausrv.com Ph: 833 872 8778... -
Page 15: Propane Safety
Flexible hoses are used between the Propane Gas Cylinder and regulator as well as between your slide-out kitchen cooker (if fitted) and the gas bayonet. These flexible hoses are easily accessible and shall be inspected regularly. www.ausrv.com Ph: 833 872 8778... -
Page 16: Propane Cylinder Safety
Close cylinder valves when appliances are not in use or while refueling is in progress. • Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder. 45˚ Discharge Cylinder relief valve Camper 45˚ Discharge www.ausrv.com Ph: 833 872 8778... -
Page 17: Gas Appliance Safety
Internal gas appliances have an isolation valve fitted to the gas line. During travel these should be turned to the off position where practical and always turn the valve on the active gas bottle off when towing. www.ausrv.com Ph: 833 872 8778... -
Page 18: Electrical Safety
The battery area/compartment is designed for the use of non-ventilated batteries only. Do NOT plate a battery that requires venting into this area/compartment Vented batteries can release poisonous and flammable gas that could lead to a fire or explosion causing serious injury or death. www.ausrv.com Ph: 833 872 8778... -
Page 19: General Safety
Always follow the Maintenance schedule contained in this manual. More extreme conditions may warrant more frequent maintenance in particular, water crossings, exposure to saltwater environments and extended travel over rough terrain. www.ausrv.com Ph: 833 872 8778... -
Page 20: Jacking Your Trailer
• Never cover permanent vents in the roof or pop top skirt or annex. • When using a generator, the generator must be placed where carbon monoxide fumes cannot enter the trailer. Carbon Monoxide Detector www.ausrv.com Ph: 833 872 8778... -
Page 21: Trailer Specifications
SOUND Bluetooth Stereo with Waterproof Speakers 19” Digital ready TV FULL ANNEX Included with walls and floor *All weights do not include gas bottles AUSRV Contact Details and Stores CALIFORNIA ARIZONA Los Angeles 3908 East Broadway Rd. 8420 Kass Dr. -
Page 22: Using Your Trailer
The long distance between the axle center and the point of attachment can be quite long further exacerbating the effect putting stress on components. Using a shock absorbing hitch will reduce the effect considerably. www.ausrv.com Ph: 833 872 8778... -
Page 23: Connecting The Hitch
Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.ausrv.com Ph: 833 872 8778... - Page 24 Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate. This procedure should be applied if you are uncoupling or coupling up. www.ausrv.com Ph: 833 872 8778...
- Page 25 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown. Lower the coupling onto the tow pin. www.ausrv.com Ph: 833 872 8778...
- Page 26 1. Verify the pin is correctly through the mechanism and assemble the cap. If the cap will not fit check the locking mechanism is in the correct locked orientation. Detail view of pin through locking mechanism. www.ausrv.com Ph: 833 872 8778...
- Page 27 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin. www.ausrv.com Ph: 833 872 8778...
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Page 28: Connecting Wiring
Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination. www.ausrv.com Ph: 833 872 8778... -
Page 29: Connecting The Breakaway
• The tow vehicle should supply a maintenance charge to the trailer batteries while towing to ensure peak battery capacity for the breakaway system www.ausrv.com Ph: 833 872 8778... -
Page 30: Loading Your Trailer
Extinguisher is properly mounted and within date. • Extinguisher charge gauge is in green. Brakes & Breakaway System • Brakes operate correctly when both operated by manual control and via pedal. Lights • Ensure all trailer lights are functioning www.ausrv.com Ph: 833 872 8778... -
Page 31: Operating Trailer Features
Operating Trailer Features This sections covers details on using the common features on your trailer correctly. Setting Up Poles www.ausrv.com Ph: 833 872 8778... -
Page 32: Stabilizer Legs
When kitchen is extended release the support leg by pressing the slide bolt release button. Extend support leg and secure locking screws. CAUTION CAUTION – Use of the slide out kitchen cooktop without the annex or awning may adversely affect the safety and operation of the appliance. www.ausrv.com Ph: 833 872 8778... -
Page 33: Packing Away Your Camper
When closing your camper, never force it. If you encounter unusual resistance, reopen, and investigate what the obstruction is and correct it. Forcing your camper closed may result in accidental damage not covered under your manufacturer’s warranty. www.ausrv.com Ph: 833 872 8778... -
Page 34: 12 Volt Electrical System
Do not exceed the manufacturer maximum capacities for the tow vehicle or trailer. • Do not exceed the manufacturer capacity on hitch (770lbs for Cruisemaster DO35) • Do not exceed the maximum Tongue weight allowance of the tow vehicle or trailer (whichever is lowest) www.ausrv.com Ph: 833 872 8778... -
Page 35: Speed And Road Conditions
The below list identifies common items that should be done each day before traveling. • Check wheel nut torque using a torque wrench to correct torque setting. • Check hitch connection and operation. • Inspect tires for damage and inflation. www.ausrv.com Ph: 833 872 8778... -
Page 36: Correct Wiring Of Tow Vehicle
The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery. 50 amp relay to stop power supply when vehicle is not running. 50 amp fuse or circuit breaker at the battery www.ausrv.com Ph: 833 872 8778... -
Page 37: Choosing A Camp Site
When camping it is important to know the local weather predictions and avoid using your camper in excessive winds. If high winds are predicted or likely, pack up your camper for your own safety and to avoid damage. www.ausrv.com Ph: 833 872 8778... -
Page 38: Care And Maintenance Of The Trailer
Sealants around solar panel mounts should be checked annually to ensure they are in good condition. Sealants Roof sealants should be inspected every 6 months for condition. If the sealant has perished or adhesion has failed, it should be repaired immediately. www.ausrv.com Ph: 833 872 8778... -
Page 39: Trailer Body Maintenance
Flush system thoroughly to remove all residue of antifreeze. Winter Storage Storing your trailer unused through winter requires maintenance, particularly the batteries. Ensure the batteries are regularly charged and conditioned during storage, at least monthly. www.ausrv.com Ph: 833 872 8778... -
Page 40: Mechanical Maintenance
Magnets and shoes must be changed when they become worn or scored to avoid inefficient vehicle braking. Brake Lubrication This should only be done by qualified persons. CAUTION Do not get grease or oil on the brake linings, drums, or magnets. www.ausrv.com Ph: 833 872 8778... -
Page 41: Magnets
*If at all in doubt please refer all repairs and maintenance to a suitably qualified or experienced mechanical repairer. *AUSRV Campers and Caravans Inc accepts no liability for personal injury, loss or damage resulting from incorrect applications, methods, and failure to perform maintenance safely and correctly. -
Page 42: Handbrake
D in a clockwise direction. Once adjusted re-tighten lock nuts and test. Always ensure that wheels turn freely when handbrake is off. Overtightened cables can cause brakes to drag and damage the brake linings. www.ausrv.com Ph: 833 872 8778... -
Page 43: Hitch
Flush with clean water if locking mechanism does not open fully due to dirt ingress. Ball Bearing Slides To lubricate and protect from corrosion the ball bearing slides should be lubricated with a small amount of general purpose grease every 6 months. www.ausrv.com Ph: 833 872 8778... -
Page 44: Plumbing And Toilet
Waste Holding Tank: The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green for better environmental performance. Flush Water Tank: Only suitable for AUSRV models that have a toilet flush tank. Thetford recommend “Aqua Rinse” ***Do not add to main water tanks! *** Grey Water Tank: Tank Freshener www.ausrv.com... -
Page 45: Truma Aquago Hot Water System
Switching Water Tanks Turn handle to switch tanks for water supply. www.ausrv.com Ph: 833 872 8778... -
Page 46: Safe Operation
Schematics Electrical Diagram www.ausrv.com Ph: 833 872 8778... -
Page 47: Safe Handling Of Malfunctions
Allowing your battery voltage to drop below 12.05v can permanently damage its performance and reduce its service life. AGM BATTERY STATE OF CHARGE Level Voltage 100% 13.00V 12.75V 12.50V 12.30V 12.15V 12.05V 11.95V 11.81V 11.66V 11.51V 10.50V www.ausrv.com Ph: 833 872 8778... -
Page 48: Operating Instructions
Never block vents associated with the BM PRO unit storage. • Do not modify or attempt own repairs on the BM PRO unit. • Maintenance and repairs should only be carried out by a suitably qualified and accredited person. www.ausrv.com Ph: 833 872 8778... -
Page 49: Pressure Relief Valve
SI Battery OK, solar available SR & HA battery OK, solar or Aux/Solar available Battery OK, Aux Available Fault on One or More Output Loads High Temperature Fault Battery Fault Solar Fault Other Fault Power Off www.ausrv.com Ph: 833 872 8778... -
Page 50: Access Door
Hub Assembly www.ausrv.com Ph: 833 872 8778... -
Page 51: Removing The Access Door
Trailing Arms and Bushes www.ausrv.com Ph: 833 872 8778... -
Page 52: Starting The Appliance
Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778... -
Page 53: Operating Procedures
Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Suspension Check torque on suspension hanger bolts (190Nm) Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778... - Page 54 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
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Page 55: Operating Modes (Control Panel)
Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778... -
Page 56: Operating In Frost Conditions
Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778... -
Page 57: Winterizing
Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778... -
Page 58: Winterizing The Rv With A Winterizing Fluid
Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778... -
Page 59: Draining The Water And Cleaning The Water Inlet Filter
Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778... - Page 60 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
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Page 61: Decalcification
Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778... - Page 62 Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778...
- Page 63 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
- Page 64 Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778...
- Page 65 Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778...
- Page 66 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
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Page 67: Appendix A - Error Codes
Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778... - Page 68 Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778...
- Page 69 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
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Page 70: Schematics
Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778... - Page 71 Check all seals on doors and hatches compress 30-50%. All seals in Seals & Latches serviceable condition and free of damage. Grease bushes and check for play. Check torque on suspension hanger bolts (190Nm) Suspension Check retaining chain shackles tight. Service Center Notes www.ausrv.com Ph: 833 872 8778...
- Page 72 Check panels are free of damage. Solar Panels Inspect cable glands and sealants on penetrations through floor. Inspect cables under body for damage to conduits. Cables Inspect cable glands and sealants on penetrations through floor. www.ausrv.com Ph: 833 872 8778...
- Page 73 Treat with tank cleaner and flush. Drain Fitting Check all metal drain fittings for corrosion Inspect for leaks. Turn on pump and ensure it doesn’t start due to loss of Water System pressure. Service Center Notes www.ausrv.com Ph: 833 872 8778...
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Page 74: Travel Record
Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and service records. Trip Name Date Miles Start Miles Finish Cumulative Miles www.ausrv.com Ph: 833 872 8778... - Page 75 Trip Name Date Miles Start Miles Finish Cumulative Miles www.ausrv.com Ph: 833 872 8778...
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Page 76: Warranty Policy
Notwithstanding the foregoing or anything herein to the contrary, you are advised that certain states may provide you with different or additional rights OR REMEDIES with respect to your purchase of any Product from AUSRV. As such, these Limited Warranties, and any disclaimer or limitation stated herein, are subject to ANY APPLICABLE STATE OR FEDERAL LAW AND SHALL APPLY ONLY TO the maximum extent permitted by applicable law. - Page 77 AUSRV or its authorized representative(s). All costs incurred in transporting the Caravan or Camper Trailer for warranty service to the location designated by us shall be borne by you. If AUSRV elects to replace the defective Caravan or Camper trailer, then the replacement shall be with a Caravan or Camper trailer (as applicable) which, in AUSRV’s discretion, is of like kind and quality as the defective Caravan or Camper trailer.
- Page 78 FACTORY SECONDS, EX-DEMONSTRATION AND DAMAGED GOODS From time to time, AUSRV may offer for sale items deemed to be “factory seconds”, “ex-demonstration”, “used” or “damaged”. Products sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis without any warranty of any kind.
- Page 79 PRODUCTS BOUGHT AT AUCTION From time to time, AUSRV, may, at their sole discretion, offer Products for auction, either independently or via a third party. While AUSRV will make every commercially reasonable effort to provide all relevant information regarding the Product on auction, to the maximum extent permitted by applicable law, any and all Products bought at auction do not carry any statutory or other warranty.
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