Table of contents 1 EC Declaration of Conformity ............5 2 Legal information ................. 7 3 Important basic information ............8 3.1 Scope of supply ..............8 3.2 Conventions ..............9 3.2.1 Symbols and signal words ..........9 3.2.2 Pictogram overview ..........10 3.3 Marking on the machine .............
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Inhaltsverzeichnis 10 Start-up ..................29 10.1 Checking the engine before start-up ........29 11 Operation................30 11.1 Start | stop the CM2 PRO B&S engine ........30 11.1.1 Cold start ............30 11.1.2 After the cold start ..........30 11.1.3 Starting at operating temperature ....... 30 11.1.4 Stopping the machine ..........
Serial number: 59 _ _ _ _ Model / type description: CM2 PRO Description: The Cleanmeleon 2 PRO is a self-propelled compact work machine that does not fully comply with road traffic regulations. The machine allows the attachment and use of various hydraulic implements.
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Risk assessment and risk reduction (ISO 12100:2010) The following other technical specifications were applied: Name and address of the person authorised to compile the technical documen- tation: Westermann GmbH & CO. KG Mr. Alfons Westermann Tel.: 05931 | 496 90 0 Schützenhof 23 E-Mail: info@westermann-radialbesen.de...
Subject to change: The Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described therein at any time without prior notice, in particular to improve and expand it, provided...
Important general information Scope of supply The operating manual is part of the working equipment and must be kept accessible in the immediate vicinity of the machine at all times. The operating manual contains important information for safe and ef- fective operation of the machine.
Important general information Conventions 3.2.1 Symbols and signal words Symbol / signal word Meaning Indicates the handling and effects of the safety information. Alerts you to a dangerous situation that, if not DANGER avoided, will result in death or serious injury. Alerts you to a dangerous situation that, if not WARNING avoided, may result in death or serious injury.
Important general information 3.2.2 Pictogram overview The safety notes within these operating instructions, which may endanger persons and the machine if not observed, are specifically marked by the following pictograms. Pictogram Meaning General warning sign Warning of danger of falling Warning of automatic startup Warning of counter-rotating rollers (danger of being drawn in)
Important general information Marking on the machine Wichtige grundlegende Informationen The Cleanmeleon 2 PRO has a nameplate that contains all basic data. Kennzeichnung an der Maschine Components and accessories from suppliers have their own nameplates. Am Cleanmeleon 2 PRO ist ein Typenschild angebracht, dass alle Grunddaten enthält.
The risk is borne by the user alone. Proper use also includes compliance with the operating, maintenance and service conditions prescribed by the manufacturer. Machine naming information The Cleanmeleon 2 PRO is referred to below simply as machine or CM2 PRO.
Safety Operator requirements Danger due to misuse! WARNING Misuse can lead to dangerous situations. Therefore: P Any use beyond or different from the intended use must be avoided. P Strictly adhere to all information in this operating manual and, if applicable, associated documents.
Safety Danger zone Danger while within the danger zone! WARNING Being in the danger zone involves risks that unauthori- sed persons can not assess. Therefore: P Always monitor the danger zone during the work process and ensure that no persons are present there.
Safety Foreseeable misuse| Reasonably foreseeable misuse All use deviating from the intended use are regarded as misuse and are not permitted. This includes, e.g. • transport of people and animals • use as a climbing aid • use outside the permissible operating limits Behaviour in case of an emergency keep save...
Safety Range of application The range of application includes all sites worldwide that allow for the safe use of the machine. The application must be in accordance with the specified intended use. 4.7.1 Local requirements The range of application includes all sites worldwide that allow for the safe use of the machine.
Safety Responsibility of the operator If the machine is to be used commercially, the operator is subject to the statutory provisions on work safety. 4.8.1 Obligations of the operator The operator is responsible for the perfect condition of the machine. P The operator must regularly check all safety devices for their functio- nality and completeness.
Safety Personnel responsibility Preconditions P Only persons who are expected to observe the safety regulations and perform their work reliably may enter the danger area. P Persons whose ability to act is influenced by drugs, alcohol, medicines, etc. are not permitted. P When selecting personnel, the age and occupation-specific regulations applicable at the location of use must be observed.
Safety 4.10 Observance of the operating instructions The operating instructions are supplied by the manu- facturer or supplier of the product in order to impart essential knowledge to the user for the proper and safe use, and to point out dangers in handling the machine.
Safety 4.13 Personal protective equipment Personal protective equipment (PPE) is not included in the scope of delivery. Responsibility for the presence, inspection and correct use of PPE therefore lies with the operator. P Wear PPE according to the following instructions. P Do not enter the danger area without PPE.
Safety notes for the operator/user Only operate the machine in well-ventilated areas and NEVER use in enclosed spaces as fuel combustion produces toxic carbon monoxide. If other people are to operate the vehicle, they must be instructed in the operation of the vehicle and have read and understood the operating manual in order to avoid accidents.
Technical data General technical data of CM2 PRO Basic dimensions Value Unit Machine length 1,50 meters (m) Machine width 0,85 meters (m) Machine height 1,13 meters (m) Speed km/h Dry weight kilograms (kg) 1,50 m 0,85 m (Fig. 2: Dimensions)
Technical data 6.2.3 Additional information Front tyre pressure min | max 2,2 | 2,5 Rear tyre pressure min | max 2,2 | 2,5 Hydraulic oil HLP 46 | Tellus 46 Oil pressure in bar ~ 180 Work hydraulics ~ 18 l/min (at max.
Assembly, first start-up Sicherheit To ensure the safety of man and machine, easy and NOTICE risk-minimised installation/handling was taken into consideration during construction. Thus, the handling unit is subject to all applicable DIN EN standards. Operator training and instruction are required and further reduce the safety risk.
Product description The Westermann CM2 PRO is designed and implemented for the demanding user. It serves as a carrier vehicle for wide-ranging applications. It is possible to sweep paved areas such as yards, paths, parking lots, silo slabs and stables, to clear snow, to loosen fodder, to litter stables or to push slatted floors.
Control The machine is operated exclusively via the control units on the steering column. The hoist is operated via a control block valve with hand lever control. Forward, reverse and handling operations are performed by the operator through a continuously adjustable foot pedal and steering wheel with a steering angle of 88 degrees.
Start-up 10.1 Checking the engine before start-up The following steps are to be carried out regularly before each use. Checking the engine oil level The oil quantity is checked with a dipstick! Pull dipstick out: NOTICE Depending on the engine variant, the oil dipstick is located on the side of the engine.
Operation 11.1 Start | stop the CM2 PRO B&S engine Before starting the engine, make sure that all controls are in their neutral positions to prevent uncontrolled starting of attachments. Then observe the following steps: 11.1.1 Cold start P Slide the throttle to the uppermost position (choke).
Operation 11.2 Start | stop the CM2 PRO GXV engine Before starting the engine, make sure that all controls are in their neutral positions to prevent uncontrolled starting of attachments. Then observe the following steps: 11.2.1 Starting the engine (Fig. 8 - Starting the engine) Start engine Lift the throttle rod and pull out to behind the guide nut before...
Operation 11.3 Running-in period The first 50 hours of operation have a major impact on the performance and service life of the CM2 PRO. The following aspects should be taken into account for a long service life of the machine: P The engine can be run from start to full speed, but heavy loads should be avoided.
Operation 11.5 Functional overview Seat adjustment The lever for seat adjustment (to optimally position yourself on the machine) is located on the left hand side in the direction of travel under the seat. Briefly pulling the locking bar outwards unlocks the track. Positioning takes place via body movement. (Abb. 10 - Sitzverstellung) Parking brake In order to prevent the machine from moving in idle state, the parking brake can be activated...
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Operation Accelerator The CM2 PRO has an accelerator pedal on the right side of the vehicle: By pressing the pedal forward, the vehicle moves forward. The speed is regulated depen- ding on the pressure intensity on the pedal. (Fig. 13 - Accelerator pedal) The machine is reversed by pressing the rear of the pedal with the foot. The speed is regu- lated depending on the pressure intensity on the pedal. Steering The CM2 PRO has a very tight turning radius due to the wheel geometry.
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Operation Hydraulic controls Upper hand lever - Attachment position Hand lever pushed forward: Lowers the hoist Hand lever pulled backwards: Raises the hoist Hand lever pushed all the way forward: Floating position Lower hand lever - Attachment direction of rotation Hand lever pushed forward: Pressure on connector A Hand lever pulled backwards:...
Attachments Attachments in the hoist The following attachments can be mounted on the CM2 PRO. This ensures a variety of uses. Radial brush WKB 660 WKB 550 Segment brush Axial sweeper Snow plough Pushing shield Feed auger Scraper Washer Spreader Lime spreader (Fig.
Attachments 12.1 Attachment of the equipment The hoist connects the machine and the attachment making it into one working unit. The position and lifting of the attachment are hydrauli- cally controlled. In addition, the weight and load of the attachment exert pressure on the front axle to improve traction.
Attachments Locked Lubricate gaps Locked view (Fig. 18 - Equipment lock) The attachments are factory-equipped with a mounting bracket. The attach- ment is attached to the illustrated holder by approaching the CM2 PRO in a straight line. Once the attachment is correctly mounted in the bracket, the attachment is firmly connected to the machine by simply swinging the lock over.
Maintenance and servicing 13.1 General All maintenance, repair and modification work on the CM2 PRO is only to be carried out at a standstill and with the engine switched-off. The procedure described in the operating manual for stopping the machine must be strictly adhered to.
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Maintenance and servicing Please note during regular maintenance: P If necessary, electronically stored instructions for maintenance must be available in paper form during maintenance. P For maintenance work involving components from third-party manu- facturers, consult the documentation of the third-party manufacturer if necessary.
Maintenance and servicing 13.2 Table of regular servicing Engine oil Change every 100 hours Engine filter X X X X X Change every 100 hours Radiator X Blow out once a year Fuel filter Change every 500 hours Fuel hose Change every 2 years Engine valve clearance Check every 500 hours...
Maintenance and servicing 13.3 Screw connections Check bolts and nuts for the first time after five hours of operation and then tighten them regularly (every 50 hours of operation). P All torques are standard values for metric standard threads according to DIN.
Maintenance and servicing 13.4 Tensioning/loosening the steering roller chain 13.4.1 Version with turnbuckle Steering roller chain When the engine cover is raised, the steering chain is located on the housing geometry as shown in the illustration. For tensioning or loosening the chain, a turnbuckle is fitted between the chain links as shown in the illustration.
Maintenance and servicing 13.5 Tensioning/loosening the engine V-belt Engine V-belt When the engine cover is raised, the engine V-belt is centrally located in the machine. Access is provided by removing the tread plate. To tension/ replace the belt, the screw connection of the tensioner must be loose- ned/tightened on the right in the direction of travel.
Maintenance and servicing 13.6 Changing the gear oil Filler plug Oil level check point Oil level Oil filter incl. filter element Oil filter protection Sequence of P Dismantle oil filter protection operations: P Dismantle oil filter P Allow the oil to drain off completely P Remove filler plug and oil level check point...
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Maintenance and servicing The resulting symptoms in hydrostatic systems can be: P Noisy operation. P Lack of power or drive after short-term operation. P High operating temperature and excessive oil expansion. Before starting, make sure that the oil level in the gearbox is correct. The following procedures are best carried out with the vehicle wheels on the ground.
Maintenance and servicing 13.7 Procedures after maintenance After completing the maintenance, perform the following steps: P Make sure that all previously loosened screw connections are tightened. P Ensure all previously removed guards and covers are properly reinstalled. P Ensure all tools, materials, and other equipment used have been removed from the work area.
Residual risks Slip hazards CAUTION Risk of injury due to slip hazards! Defective or improperly fastened hydraulic compo- nents can lead to the escape of lubricants in the event of damage. Therefore: P Operation may only be carried out by trained personnel.
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Residual risks Improper operation DANGER Risk of injury due to improper operation! Improper operation can lead to personal injury or property damage. Therefore: P Operation may only be carried out by trained personnel. P Perform all operating steps in accordance with the instructions in this operating manual.
Storage conditions For proper storage, park the CM2 PRO in a dry and clean place and secure against unplanned startup. Risk of accident! The CM2 PRO is to be checked to ensure it is in a safe condition and secured to prevent it rolling away. P Park the vehicle level P Activate the parking brake Check vehicle for possible damage! Clean the CM2 PRO...
Troubleshooting Fault Cause Remedy Vehicle does not • No fuel in the tank • Fill the fuel tank start • Spark plug defective • Replace spark plug • Accelerator pedal faulty • Check throttle cable position Vehicle does not • Parking brake applied •...
After operation After operation After operation of the CM2 PRO, it must be stored properly: When storing the machine, the following points must be observed: P The CM2 PRO must be placed in such a way that it can not tip over or fall down.
The operating instructions for the respective product as well as the safety notes must be observed. Damage caused by faulty operation, improper use or use of accessories not authorised by Westermann GmbH & Co. KG, cannot be accepted as a case of warranty.
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The invoice will also be issued if no warranty claim has been received by Westermann Customer Service within 4 weeks. If a Westermann spare part for warranty repairs is not avai- lable at short notice (within 2 working days) and you use an original Wester-...
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Warranty policy The complained parts or machines are to be sent free of charge to the Westermann works in Meppen. After the warranty has been accepted, the freight costs will be reimbursed. The warranty claim must be submitted to Westermann Customer Service no later than 5 working days after the repair has been performed to ensure a fast processing.
Spare parts list Bei M 20.1.3 Hydraulic pump assembly Pos. an o Baugruppe Hydraulikpumpe Menge/ POS-NR. Artikel BENENNUNG part name quantity LA-00-00718 Hydraulikpumpenhalter pump mount DR-00-00157 Distanzrohr Pumpenhalter space pipe KT-00-00655 Vorsatzlager outboard bearing KT-00-00654 Hydraulikpumpe hydraulic pump Riemenscheibe für DR-00-00156 belt pulley for hydraulic pump Hydraulikpumpe...
Bei Modellen ohne Ölkühler entfallen Pos. 9, 19, 22, 30 und 35. Pos. 9, 19, 22, 30 and 35 are not required for vehicles without an oil cooler Spare parts list 20.1.4 Throttle linkage assembly Baugruppe Gasgestänge Menge/ quantity Menge/ POS-NR.
Spare parts list 20.1.8 Control valve with hydraulic hoses Steuerventil mit Hydraulikschläuchen Steuerventil mit Hydraulikschläuchen Menge/ POS-NR. Artikel BENENNUNG part name quantity Menge/ POS-NR. Artikel BENENNUNG part name KT-00-00533 Steuerventil control valve quantity Menge/ KT-00-00533 Steuerventil control valve KT-00-00032 Hebel Steuergerät lever for control valve quantity KT-00-00032...
Menge/ HYS-00-00103 POS-NR. Artikel BENENNUNG part name DIN-985-M8 Sechskantmutter M8 selbsts. selflocking hexagon nut M8 quantity KT-00-00533 Steuerventil control valve Menge/ quantity KT-00-00032 Hebel Steuergerät lever for control valve Spare parts list Einschraubstutzen S-XGE 10-LR HY-00-00052 screw in fitting S-XGE 10-LR 3/8" 3/8"...
Spare parts list Baugruppe Sitzkonsole 20.1.11 Seat console assembly Menge/ POS-NR. Artikel BENENNUNG part name quantity LA-00-00716 Motorhaube engine cover KT-00-00419 Sitz mit Schienen seat with bars DIN-7380-M8x16 Linsenschraube M8x16 lens head screw M8x16 hexagon head screw DIN-933-M10x30 Sechskantschraube M10x30 M10x30 DIN-SZ-M8 Sperrzahnmutter M8...
Bei M Pos. an o Spare parts list 20.2.3 Hydraulic pump assembly Baugruppe Hydraulikpumpe Menge/ POS-NR. Artikel BENENNUNG part name quantity LA-00-00718 Hydraulikpumpenhalter pump mount DR-00-00157 Distanzrohr Pumpenhalter space pipe KT-00-00655 Vorsatzlager outboard bearing POS-N KT-00-00654 Hydraulikpumpe hydraulic pump Riemenscheibe für DR-00-00156 belt pulley for hydraulic pump Hydraulikpumpe...
Spare parts list 20.2.8 Control valve with hydraulic hoses Steuerventil mit Hydraulikschläuchen Steuerventil mit Hydraulikschläuchen Menge/ POS-NR. Artikel BENENNUNG part name quantity ntity KT-00-00533 Steuerventil control valve Menge/ POS-NR. Artikel BENENNUNG part name quantity Menge/ KT-00-00032 Hebel Steuergerät lever for control valve quantity KT-00-00533 Steuerventil...
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