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Duratech Haybuster CMF-425 Operating Instructions And Parts Reference

Vertical mixer
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CMF-425
CMF-425
CMF-425
CMF-425
CMF-425
VER
VER
VER TICAL
VER
VER
S S S S S .N
.N
.N
.N . . . . . 425GJ0012
425GJ0012
425GJ0012
.N
425GJ0012
425GJ0012 AND UP
Operating Instructions
and Parts Reference
APRIL 2010
TICAL
TICAL
TICAL
TICAL
MIXER
MIXER
MIXER
MIXER
MIXER
PO B
TM
AND UP
AND UP
AND UP
AND UP
1940, J
, ND 58402-1940
OX
AMESTOWN
0500129

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Summary of Contents for Duratech Haybuster CMF-425

  • Page 1 CMF-425 CMF-425 CMF-425 CMF-425 CMF-425 TICAL TICAL VER TICAL TICAL TICAL MIXER MIXER MIXER MIXER MIXER S S S S S .N .N ..425GJ0012 425GJ0012 425GJ0012 AND UP AND UP 425GJ0012 425GJ0012 AND UP AND UP AND UP Operating Instructions and Parts Reference...
  • Page 2 A Tradition of Innovation Since 1966...
  • Page 3 CMF-425™ as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit.
  • Page 4 A Tradition of Innovation Since 1966...
  • Page 5 This vertical mixer is not to be used for any purpose other than for which it is intended as explained in the operator’s manual, advertising material and other pertinent written material prepared by DuraTech Industries. Any machine subject to misuse may cause personal injury or death, and void manufactures warranty.
  • Page 6 F O R E W O R D Purpose The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your CMF-425. There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer.
  • Page 7 F O R E W O R D Dealer responsibilities • • • • • Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation inspection as described in Section 3. • • • • • Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe operation of the unit for primary operator(s).

  • Page 8: Table Of Contents

    T A B L E C O N T E N T S Part I: Operating instructions .......... 1 Section 1: Safety ............... 2 1.1 Safety-alert symbols ..................2 1.2 Operator - personal equipment ................ 4 1.3 Machine safety labels ..................5 1.4 Shielding ......................
  • Page 9 T A B L E C O N T E N T S Section 5: Troubleshooting ............. 28 Section 6: Options ..............29 6.1 Rear bay door ....................29 6.2 Magnetic extension spouts ................29 6.3 Non-magnetic extension spout ..............29 6.4 Two-Speed Gearbox ..................
  • Page 10 T A B L E C O N T E N T S COMPLETE RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY (FOR S.N. UP TO 425HJ0046) ................62 COMPLETE RIGHT HAND DISCHARGE CONVEYOR ASSEMBLY (FOR S.N. 425100047 AND UP) ................64 DUAL DISCHARGE CONVEYOR ASSEMBLY (OPTION) (FOR S.N.
  • Page 11 T A B L E C O N T E N T S RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (SUB-ASSEMBLY 1) (FOR S.N. 425100047 AND UP) ................82 RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (SUB-ASSEMBLY 2) (FOR S.N. 425100047 AND UP) ................83 RIGHT HAND MAIN CONVEYOR ASSEMBLY-4704973 (DETAIL A) (FOR S.N.
  • Page 12 T A B L E C O N T E N T S A Tradition of Innovation Since 1966 C M F - 4 2 5 T A B L E O F C O N T E N T S viii...

  • Page 13: Part I: Operating Instructions

    CMF-425 CMF-425 CMF-425 CMF-425 CMF-425 TICAL TICAL VER TICAL TICAL TICAL MIXER MIXER MIXER MIXER MIXER S S S S S .N .N ..425GJ0012 425GJ0012 425GJ0012 AND UP 425GJ0012 AND UP AND UP AND UP 425GJ0012 AND UP PART 1: Operating...

  • Page 14: Section 1: Safety

    Section 1: Safety The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your Haybuster equipment.
  • Page 15 DuraTech Industries uses industry accepted ASAE standards in labeling its products for safety and operational characteristics. Safety-Aler ety-Aler ety-Aler ety-Aler ety-Alert Symbol t Symbol t Symbol t Symbol t Symbol Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol.

  • Page 16: Operator - Personal Equipment

    1.2 Operator - personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a CMF-425 VERTICAL MIXER when you are fatigued. Be alert - If you get tired while operating your CMF-425 VERTICAL MIXER, take a break.

  • Page 17: Machine Safety Labels

    Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: ROTATING DRIVELINE, CONTACT CAN CAUSE DEATH, KEEP AWAY! DO NOT OPERATE WITHOUT •...
  • Page 18 WARNING: PINCH POINT STAY BACK 6500339 WARNING: FOR YOUR PROTECTION AND SAFETY OF OTHERS, FOLLOW THESE SAFETY RULES. Read and understand operators manual before operating machine. Place all controls in neutral, stop engine, remove ignition key, lock out power source, and wait for all motion to stop before servicing, 6500208 adjusting, repairing, or unplugging.

  • Page 19: Shielding

    CAUTION: ADJUST TRACTOR DRAWBAR SO THAT THE DISTANCE FROM THE END OF THE P.T.O. SHAFT ON THE TRACTOR TO THE CENTER OF THE DRAWBAR HITCH PIN IS 16". 6500322 ADJUST THE HITCH CLEVIS SO THE MACHINE IS PARALLEL WITH THE GROUND WHEN HITCHED TO TRACTOR.

  • Page 20: Safety Review Section

    • • • • • Make sure all bystanders and other workers are clear before starting the tractor and CMF-425. • • • • • Make no modifications to the machine unless specifically recommended or requested by DuraTech Industries. • • • • •...
  • Page 21 If equipment has been altered in any way from its original design, DuraTech Industries does not accept any liability for injury or warranty.

  • Page 22: Towing/Road Transport

    1.6 Towing/road transport • • • • • Use good judgment and drive slowly over rough or uneven terrain. • • • • • Avoid loose fill, rocks and holes; they can be dangerous for equipment operation or movement. Allow for unit length when making turns.

  • Page 23: Section 2: Dealer Preparation

    Section 2: Dealer Preparation 2.1 Pre-delivery inspection Instructions: Before delivering the machine, check the following items carefully and make corrections when necessary. Place an “X” in the box after each item has been checked and found to be acceptable.  Check machine for missing items or damage in transit.

  • Page 24: Section 3: Operation

    Section 3: Operation To insure long life and economical operation, we highly recommend the operator of the CMF-425 be thoroughly instructed in the maintenance and operation of the machine. There is no substitute for a sound preventative maintenance program and well trained operator. Prior to starting the engine of the tractor, we recommend the operator make a visual inspection of the unit.

  • Page 25: Setup And Adjustments

    3.2 Setup and Adjustments 3.2.1 Hitch Adjustments The hitch is adjustable so that the machine is parallel to the ground when attached to the tractor drawbar. This is accomplished by removing the two mounting bolts and reinstalling them with the hitch at the proper height. The distance from the end of the P.T.O.

  • Page 26: Shield

    When hooking up the machine, install a proper hitch pin and secure it with a hairpin clip or comparable device, crank the jack until the foot of the jack is fully raised. Remove the jack pin and relocate the jack to the storage location. Reinstall the jack pin.

  • Page 27: Tires And Rims

    3.2.5 Tires and Rims Tires should be inflated to 85 PSI and should be free of cuts or cracks. There should also be adequate tread and no visible cords, wires or tread separation. Tires must also be of proper load rating, speed rating and size. Rims must be free of cracks and rust pitting.

  • Page 28: Free Motion Automatic Clutch

    3.2.8 Free motion automatic clutch Torque protection is built into the PTO driveline with two free motion automatic clutches. These clutches are located on each driveline immediately before each gearbox. When overload occurs the clutch disengages and does not reengage until the driveline speed is reduced to near zero. The clutch makes a loud click when it disengages.

  • Page 29: Hitching The Cmf-425

    3.3 Hitching the CMF-425 Warning: Do not operate the CMF-425 unless the tractor complies with the following requirements: • • • • • Tractor has a minimum of 110 horsepower. (without two-speed option) • • • • • Tractor has rollover protective structure and seatbelts. •...

  • Page 30: Unhitching The Cmf-425

    This machine is set up to operate on 1000 rpm only! If required, install the safety chain. Check local regulations regarding safety chain requirements. Refer to figure 3.7 figure 3.7 Safety chain installation Connect the two hydraulic hoses from the hydraulic door cylinder to one set of hydraulic couplers on the tractor.

  • Page 31: Operation Precautions And Instructions

    3.5 Operation precautions and instructions • • • • • Make sure there are no bystanders in the way. • • • • • Before loading, run the mixer empty and check all operations. • • • • • Do not overload the mixer. Maximum load is 13,500 lbs. Maximum load is determined by weight, not volume.

  • Page 32: Unloading

    3.8 Unloading To unload the CMF-425, perform the following steps: If possible, move the mixer to the unloading site while finishing the mixing stage to avoid the need for loaded PTO start-up. Align CMF with bunk and lower the conveyor extension to desired angle (if equipped). Engage the chain conveyor;...

  • Page 33: Removing The Cmf-425 From Storage

    3.10 Removing the CMF-425 from storage To remove the CMF-425 from storage, perform the following steps: Remove all protective coverings. Remove blockings from under the CMF-425. Check tire pressure. Lubricate machine in accordance with lubrication instructions found in this manual. Check the conveyor chain tension.

  • Page 34: Section 4: Lubrication

    Section 4: Lubrication The operator should make a check of all grease fittings on the unit before beginning to operate it so as to become familiar with their location and correct service schedule. Warning: Use normal shut-down procedure (Section 3.11) before lubricating the machine. Lubrication Use only a high quality, #2 multi-purpose grease when lubricating the unit.
  • Page 35 figure 4.1 P.T.O. Universal joint (1 of 8) P.T.O. universal joint lubrication zerk figure 4.2 P.T.O. Universal joint (2, 3 & 4 of 8) P.T.O. universal joint lubrication zerks figure 4.3 P.T.O. Universal joint (5 of 8), and P.T.O stand bearing (1 of 1) P.T.O.
  • Page 36 figure 4.4 P.T.O. Universal joint (6 of 8), and automatic clutch automatic clutch P.T.O. universal joint lubrication zerk figure 4.5 P.T.O. Universal joint (7 of 8) P.T.O. universal joint lubrication zerk figure 4.6 P.T.O. Universal joint (8 of 8), and automatic clutch automatic clutch P.T.O.
  • Page 37 figure 4.7 Conveyor bearings lubrication point (1 of 2) conveyor bearings lubrication zerk figure 4.8 Extention conveyor bearings lubrication point (1 of 4) extention conveyor bearings lubrication zerk figure 4.9 Telescoping P.T.O. shaft telescoping shaft C M F - 4 2 5 O P E R A T I N G I N S T R U C T I O N S...
  • Page 38 Lubrication Lubrication Lubrication Lubrication Lubrication cont. cont. cont. cont. cont. Wheel bearings: repack annually Gearbox: Grease 20-30 pumps every 250 hours (each gearbox), located on the bottom of the tub in front of the left tires. Chains: Oil conveyor chains every 15 hours. When to change oil in gearboxes: •...

  • Page 39: General Appearance

    chart 4.1 lubrication chart for reduction gears Ambient - 41 F - +104F + 86 F - +149 F -4 F - +41 F +104 F- +149 F Temperature -20 C - +5 C +5 C - +40 C +30 C - ++65 C +40 C - +65 C Viscosity ISO VG...

  • Page 40: Section 5: Troubleshooting

    Section 5: Troubleshooting chart 5.1 Troubleshooting chart Problem Cause Remedy 1.Spillage over tub 1. Vertical knives are in to far. 1. Pull knives out one notch at a time until material stops spilling. 2. Auger speed is to fast. 2. Slow engine speed 3.

  • Page 41: Section 6: Options

    Section 6: Options Rear bay door figure 6.1 Optional rear door rear door Magnetic extension spouts figure 6.2 Magnetic extension spout extension spout magnets Non-magnetic extension spout figure 6.3 Non-magnetic extension spout angle adjustment bolt extension spout C M F - 4 2 5 O P E R A T I N G I N S T R U C T I O N S...

  • Page 42: Two-Speed Gearbox

    Two-Speed Gearbox figure 6.4 Two speed gearbox in low speed position figure 6.5 Handle for two speed gearbox in low position C M F - 4 2 5 O P E R A T I N G I N S T R U C T I O N S...
  • Page 43 figure 6.6 Two speed gearbox in high position figure 6.7 Handle for two speed gearbox in high position C M F - 4 2 5 O P E R A T I N G I N S T R U C T I O N S...

  • Page 44: Section 7: Maintenance

    Section 7: Maintenance Welding Procedure CMF-425 welding procedures for machines with a weight scale Precautions are required for welding on machines with electronic components. Electronic components including but not limited to: electronic scales. Proper welding procedures are necessary with in order to avoid damage to the components, their sensors, and associated components.

  • Page 45: Appendix A: Warranty

    This warranty is limited to the replacement of any defective part or parts if DuraTech Industries is notified within thirty (30) days or failure.

  • Page 46: Appendix B: Cmf-425 Specifications

    Appendix B: CMF-425 Specifications General specifications Max. Weight .................... 13,000 LBS Overall length, including trailer ..............251 7/8” Overall width ....................119 3/8” Tractor P.T.O speed …(1-3/8” 21 spline) ............1000 Minimum horsepower required ................110 Mixing capacity, cu. ft ................... 425/525 Max.

  • Page 47: Part Ii: Parts Refernce

    CMF-425 CMF-425 CMF-425 CMF-425 CMF-425 TICAL TICAL VER TICAL TICAL TICAL MIXER MIXER MIXER MIXER MIXER S S S S S .N .N ..425GJ0012 425GJ0012 425GJ0012 AND UP AND UP 425GJ0012 AND UP AND UP 425GJ0012 AND UP Part 2:...

  • Page 48: Tub Assembly

    T U B A S S E M B L Y C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 49 T U B A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 3100213 GRBX\PLANETARY\SNGL\1800 3100214 GRBX\PLANETARY\DBL\1800 3600494 PTO\242-22642\35E\W/CLTCH 4100030 PIN 1" X 3-1/2" HYD. CYL. 4704181 PIN\LOCK\3/4X2-1/2 4704340 PL\CLMP\EXT\TUB 4704341 TUB\WELD\425 4704343 DOOR\TUB 4704344 BELT\12"\EXT\CMF 4704359 BRKT\DOOR\ASSY 4704372 PL\COVER\WNDW\CMF...

  • Page 50: Mainframe Assembly

    M A I N F R A M E A S S E M B L Y C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 51 M A I N F R A M E A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 1100255 CHAIN\SAFETY\AG\1/2"\40K_CAP 2600051 TIRE\12.5L-15FI\HIGHWAY_SPECIAL 2600648 WHL\8-BOLT\15X10\+.38OFF 2600853 WHL\ASSY\12.5L-15FI\F-PLY (INCLUDE #2 & #3) 2900140 HUB\ASSY\H817\8BOLT\8"B.C.\6"PILOT (SEE HUB ASSEMBLY FOR BREAK DOWN) 4703989 MNT\LOADCELL\FRAME 4704337...
  • Page 52 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 53: Cmf Tail Lights Wiring Schematic

    C M F T A I L L I G H T S W I R I N G S C H E M A T I C C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 54: Driveline Option - Standard - 1-3/8 Cv

    D R I V E L I N E O P T I O N - S T A N D A R D - 1 - 3 / 8 C V C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 55 D R I V E L I N E O P T I O N - S T A N D A R D - 1 - 3 / 8 C V ITEM PART NO. QTY. DESCRIPTION 2000514 BRG\PB\1-3/4\2BOLT\MALLEABLE 3600526 PTO\251-22660\1-3/8CV 3600596 PTO\44E\18KAUTO\NO2SPD...

  • Page 56: Driveline Option - Standard - 1-3/4 Cv

    D R I V E L I N E O P T I O N - S T A N D A R D - 1 - 3 / 4 C V C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 57 D R I V E L I N E O P T I O N - S T A N D A R D - 1 - 3 / 4 C V ITEM PART NO. QTY. DESCRIPTION 2000514 BRG\PB\1-3/4\2BOLT\MALLEABLE 3600530 PTO\251-23026\44E\1-3/4CV 3600596 PTO\44E\18KAUTO\NO2SPD...

  • Page 58: Driveline Option - 2 Speed - 1-3/8 Cv

    D R I V E L I N E O P T I O N - 2 S P E E D - 1 - 3 / 8 C V C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 59 D R I V E L I N E O P T I O N - 2 S P E E D - 1 - 3 / 8 C V ITEM PART NO. QTY. DESCRIPTION 3100212 GRBX\2SPD\1.8:1\RRUSA 3600560 3600560 DRIVELINE 3600597 PTO\44E\18KAUTO\W/2SPD 4704124...

  • Page 60: Auger Assembly

    A U G E R A S S E M B L Y C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 61 A U G E R A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4704314 PL\CAP\CYL\AUGER 4704365 PL\BACK\BLADE 4800098 BOLT\HEX\3/8X1-1/4\NC 4800244 SCR\BUT\ALN\3/8X1\NC 4800659 SCR\BUT\ALN\5/8X2\NC 4900090 NUT\FLG\3/8\NC 4900110 NUT\FLG\SERR\5/8\NC 5000019 WASH\LOCK\3/8 7501161 BLADE\CMF C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 62: Left Hand Discharge Conveyor Assembly (For S.n. Up To 425Hj0046)

    L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 63 L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) ITEM PART NO.

  • Page 64: Left Hand Discharge Conveyor Assembly (For S.n. 425100047 And Up)

    L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 65 L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) ITEM PART NO.

  • Page 66: Complete Left Hand Discharge Conveyor Assembly (For S.n. Up To 425Hj0046)

    C O M P L E T E L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .
  • Page 67 C O M P L E T E L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .

  • Page 68: Complete Left Hand Discharge Conveyor Assembly (For S.n. 425100047 And Up)

    C O M P L E T E L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .
  • Page 69 C O M P L E T E L E F T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .

  • Page 70: Right Hand Discharge Conveyor Assembly (For S.n. Up To 425Hj0046)

    R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 71 R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) ITEM PART NO.

  • Page 72: Right Hand Discharge Conveyor Assembly (For S.n. 425100047 And Up)

    R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 73 R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) ITEM PART NO.

  • Page 74: Complete Right Hand Discharge Conveyor Assembly (For S.n. Up To 425Hj0046)

    C O M P L E T E R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .
  • Page 75 C O M P L E T E R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .

  • Page 76: Complete Right Hand Discharge Conveyor Assembly (For S.n. 425100047 And Up)

    C O M P L E T E R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .
  • Page 77 C O M P L E T E R I G H T H A N D D I S C H A R G E C O N V E Y O R A S S E M B L Y ( F O R S .

  • Page 78: Dual Discharge Conveyor Assembly (Option) (For S.n. Up To 425Hj0046)

    D U A L D I S C H A R G E C O N V E Y O R A S S E M B L Y ( O P T I O N ) ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 79 D U A L D I S C H A R G E C O N V E Y O R A S S E M B L Y ( O P T I O N ) ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) ITEM PART NO.

  • Page 80: Dual Discharge Conveyor Assembly (Option) (For S.n. 425100047 And Up)

    D U A L D I S C H A R G E C O N V E Y O R A S S E M B L Y ( O P T I O N ) ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 81 D U A L D I S C H A R G E C O N V E Y O R A S S E M B L Y ( O P T I O N ) ( F O R S . N . 4 2 5 1 0 0 0 4 7 A N D U P ) ITEM PART NO.

  • Page 82: Main Conveyor Assembly-4704578 (Sub-Assembly 1) (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 7 8 ( S U B - A S S E M B L Y 1 ) ( F O R S .

  • Page 83: Main Conveyor Assembly-4704578 (Sub-Assembly 2) (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 7 8 ( S U B - A S S E M B L Y 2) ( F O R S .
  • Page 84 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 85: Main Conveyor Assembly-4704578 Parts List (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 7 8 P A R T S L I S T ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) ITEM PART NO.

  • Page 86: Left Hand Main Conveyor Assembly-4704972 (Sub-Assembly 1) (For S.n. 425100047 And Up)

    L E F T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 2 ( S U B - A S S E M B L Y 1 ) ( F O R S .

  • Page 87: Left Hand Main Conveyor Assembly-4704972 (Sub-Assembly 2) (For S.n. 425100047 And Up)

    L E F T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 2 ( S U B - A S S E M B L Y 2 ) ( F O R S .

  • Page 88: Left Hand Main Conveyor Assembly-4704972 (Detail A) (For S.n. 425100047 And Up)

    L E F T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 2 ( D E T A I L A ) ( F O R S .

  • Page 89: Left Hand Main Conveyor Assembly-4704972 (Parts List) (For S.n. 425100047 And Up)

    L E F T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 2 ( P A R T S L I S T ) ( F O R S .

  • Page 90: Main Conveyor Assembly-4704586 (Sub-Assembly 1) (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 8 6 ( S U B - A S S E M B L Y 1 ) ( F O R S .

  • Page 91: Main Conveyor Assembly-4704586 (Sub-Assembly 2) (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 8 6 ( S U B - A S S E M B L Y 2 ) ( F O R S .
  • Page 92 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 93: Main Conveyor Assembly-4704586 Parts List (For S.n. Up To 425Hj0046)

    M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 5 8 6 P A R T S L I S T ( F O R S . N . U P T O 4 2 5 H J 0 0 4 6 ) ITEM PART NO.

  • Page 94: Right Hand Main Conveyor Assembly-4704973 (Sub-Assembly 1) (For S.n. 425100047 And Up)

    R I G H T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 3 ( S U B - A S S E M B L Y 1 ) ( F O R S .

  • Page 95: Right Hand Main Conveyor Assembly-4704973 (Sub-Assembly 2) (For S.n. 425100047 And Up)

    R I G H T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 3 ( S U B - A S S E M B L Y 2 ) ( F O R S .

  • Page 96: Right Hand Main Conveyor Assembly-4704973 (Detail A) (For S.n. 425100047 And Up)

    R I G H T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 3 ( D E T A I L A ) ( F O R S .

  • Page 97: Right Hand Main Conveyor Assembly-4704973 (Parts List) (For S.n. 425100047 And Up)

    R I G H T H A N D M A I N C O N V E Y O R A S S E M B L Y - 4 7 0 4 9 7 3 ( P A R T S L I S T ) ( F O R S .

  • Page 98: Magnetic Conveyor Chute Assembly

    M A G N E T I C C O N V E Y O R C H U T E A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4704357 CHUTE\MAG\CNVYR\WELD 4800153 BOLT\CRG\5/16X3/4\NC 4900108 NUT\FLG\SERR\5/16\NC 7501271 MAG\PL\14X6X1-1/2 4704355...

  • Page 99: Non-Magnetic Conveyor Chute Assembly

    N O N -M A G N E T I C C O N V E Y O R C H U T E A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4704535 CHUTE\NON-MAG\CNVYR\WELD\EXTENSION CNVYR C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 100: Magnetic Conveyor End Gate Assembly

    M A G N E T I C C O N V E Y O R E N D G A T E A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4704565 MAG\END\GATE\CNVYR 4704594 LATCH\GATE\END\CNVYR\L 4704595 LATCH\GATE\END\CNVYR\R 4800153...

  • Page 101: Non-Magnetic Conveyor End Gate Assembly

    N O N - M A G N E T I C C O N V E Y O R E N D G A T E A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4704563 GATE\END\CNVYR 4704594...

  • Page 102: Single Discharge Conveyor Hydraulics

    S I N G L E D I S C H A R G E C O N V E Y O R H Y D R A U L I C S C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 103: Single Discharge Conveyor Hydraulics Detail A

    S I N G L E D I S C H A R G E C O N V E Y O R H Y D R A U L I C S D E T A I L A C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 104: Single Discharge Conveyor Hydraulics Detail B

    S I N G L E D I S C H A R G E C O N V E Y O R H Y D R A U L I C S D E T A I L B C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 105: Single Discharge Conveyor Hydraulics Detail C

    S I N G L E D I S C H A R G E C O N V E Y O R H Y D R A U L I C S D E T A I L C C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 106 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 107: Single Discharge Conveyor Hydraulics Parts List

    S I N G L E D I S C H A R G E C O N V E Y O R H Y D R A U L I C S P A R T S L I S T ITEM PART NO.
  • Page 108 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 109: Base Hydraulic Schematic

    B A S E H Y D R A U L I C S C H E M A T I C C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 110: Base Hydraulics - Detail A

    B A S E H Y D R A U L I C S - D E T A I L A C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 111: Base Hydraulics - Details B & C

    B A S E H Y D R A U L I C S - D E T A I L S B & C C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 112: Base Hydraulics - Details D & E

    B A S E H Y D R A U L I C S - D E T A I L S D & E C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 113: Base Hydraulics Parts List

    B A S E H Y D R A U L I C S P A R T S L I S T ITEM PART NO. QTY. DESCRIPTION 3100213 GRBX\PLANETARY\SNGL\1800 3100214 GRBX\PLANETARY\DBL\1800 3700776 HOSE\LUB\1/2X93\3/4FJICX1/2PSHLCK\7/8FJICX1/2PSHLCK LOWER REAR DRIVE BOX TO LUBE LINE TEE 3700777 HOSE\LUB\1/2X102\3/4FJICX1/2PSHLCK\7/8FJICX1/2PSHLCK UPPER REAR DRIVE BOX TO LUBE LINE TEE...

  • Page 114: Orbit Motors 3900025-3900032

    O R B I T M O T O R S 3 9 0 0 0 2 5 - 3 9 0 0 0 3 2 C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 115 O R B I T M O T O R S 3 9 0 0 0 2 5 - 3 9 0 0 0 3 2 ITEM PART NO. QTY. DESCRIPTION 3900025 MTR\HYD\17.9\H\A;MNT\7/8FOR O-RING THREAD 3900032 MTR\HYD\101-1040\22.6CI O-RING 3900002 MOUNTING FLANGE 6200011 KEY\WDF\1/4X1\#15\808 7501038...

  • Page 116: Hydraulic Cylinder Assembly

    H Y D R A U L I C C Y L I N D E R A S S E M B L Y C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 117 H Y D R A U L I C C Y L I N D E R A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 4100226 CYL HYD 2X8\1-1/4RD\WELDED 4100228 CYL\HYD\SEA;KIT\2X8 4100241 CYL\HYD\2X24\1-1/4RD\3000PSI 4100228 SEAL\KIT\2\1-1/4RD\CTD C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 118: 3100212 2-Speed Gear Box

    3 1 0 0 2 1 2 2 - S P E E D G E A R B O X C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 119 3 1 0 0 2 1 2 2 - S P E E D G E A R B O X ITEM PART NO. QTY. DESCRIPTION 3100212 GRBX\2SPD\1.8:1\AP502 3100217 PLUG\SIGHT\AP502\3/8 3100218 PLUG\BRTHR\AP502\1/2 3100382 SEAL\KIT\GRBX\AP502 (INCLUDES 3100362 & 3100383) 3100362 SEAL\COVER\SHFT\AP502\GB01345 3100383 SEAL\SHAFT\AP502 C M F - 4 2 5...

  • Page 120: 3100213 Single Planetary Gearbox

    3 1 0 0 2 1 3 S I N G L E P L A N E T A R Y G E A R B O X ITEM PART # DESCRIPTION 3100365 PLUG\MAG\3/4BSPP\GRBX\CMF 3100395 SEAL\OIL\INPUT\RR1800 3100396 ORING\COVER\INPUT\RR1800 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 121: 3100214 Double Planetary Gearbox

    3 1 0 0 2 1 4 D O U B L E P L A N E T A R Y G E A R B O X ITEM PART # DESCRIPTION 3100365 PLUG\MAG\3/4BSPP\GRBX\CMF 3100395 SEAL\OIL\INPUT\RR1800 3100396 ORING\COVER\INPUT\RR1800 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 122: Hub Assembly

    H U B A S S E M B L Y C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 123 H U B A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 2900125 HUB\H817\CONE\OUTER (LM501349) 2900126 HUB\H817\CUP\OUTER (LM501310) 2900127 HUB\H817\CUP\INNER (382A) 2900128 HUB\H817\CONE\INNER (387A) 2900130 CAP\DUST\H817 (DC26) 2900131 SEAL\GREASE\H817 (SE42) 2900140 HUB\ASSY\H817\8BOLT\8"B.C.\6"PILOT 4900053 NUT\CASTLE\1-1/4\NF 4900114 NUT\TAPER\WHEEL\5/8\NF 5000065 WASH\2.5OD\1.25ID\224 2900160...

  • Page 124: 2-Speed Driveline - 3600560

    2 - S P E E D D R I V E L I N E - 3 6 0 0 5 6 0 1-3/8 - 21 SPLINE ITEM PART NO. DESCRIPTION 3600565 JOINT&SHFT\44E\CV\21SPL 3600566 JOINT&TUBE\44E\U\20SPL 3600567 GUARD\PTO\REAR\INNER\ 3600568 GUARD\PTO\FRNT\OUTER\ 3600604 CROSS&BRG\44E\WSLR 3600605...

  • Page 125: 2-Speed Driveline - 3600597

    2 - S P E E D D R I V E L I N E - 3 6 0 0 5 9 7 1-3/4 - 20 SPLINE ITEM PART NO. DESCRIPTION 3600589 CLUTCH\PACK\18K\AUTO 3600591 YOKE&HUB\44E\CLTCH\20SPL 3600604 CROSS&BRG\44E\WSLR 3600717 YOKE\44E\20SPL 3600727 YOKE&SHAFT&TUBE&SLEEVE\44E\20SPL C M F - 4 2 5...

  • Page 126: 2-Speed Driveline - 3600494

    2 - S P E E D D R I V E L I N E - 3 6 0 0 4 9 4 1-3/4 - 2 SPLINE ITEM PART NO. DESCRIPTION 3600590 CLUTCH\PACK\9K\AUTO 3600592 YOKE&HUB\35E\CLTCH\20SPL 3600606 CROSS&BRG\35E\WLSR 3600713 YOKE\35E\20SPL 3600714 YOKE&SHAFT\35E\20SPL 3600721...
  • Page 127 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 128: Standard Driveline - 3600526

    S T A N D A R D D R I V E L I N E - 3 6 0 0 5 2 6 1-3/8 - 21 SPLINE ITEM PART NO. DESCRIPTION 3600577 JOINT&SHAFT\44E\CV\21SPL 3600578 GUARD\PTO\FRNT\OUTER 3600579 JOINT&TUBE\44E\U\20SPL 3600580 GUARD\PTO\REAR\INNER 3600604 CROSS&BRG\44E\WSLR...

  • Page 129: Standard Driveline - 3600530

    S T A N D A R D D R I V E L I N E - 3 6 0 0 5 3 0 1-3/4 - 20 SPLINE (OPTIONAL) ITEM PART NO. DESCRIPTION 3600569 JOINT&SHFT\44E\CV\20SPL 3600570 GUARD\PTO\FRNT\OUTER 3600571 JOINT&TUBE\44E\U\20SPL 3600572 GUARD\PTO\REAR\INNER 3600604...

  • Page 130: Standard Driveline - 3600596

    S T A N D A R D D R I V E L I N E - 3 6 0 0 5 9 6 1-3/4 - 20 SPLINE ITEM PART NO. DESCRIPTION 3600589 CLUTCH\PACK\18K\AUTO 3600591 YOKE&HUB\44E\CLTCH\20SPL 3600604 CROSS&BRG\44E\WSLR C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 131: Standard Driveline - 3600494

    S T A N D A R D D R I V E L I N E - 3 6 0 0 4 9 4 1-3/4 - 20 SPLINE ITEM PART NO. DESCRIPTION 3600590 CLUTCH\PACK\9K\AUTO 3600592 YOKE&HUB\35E\CLTCH\20SPL 3600606 CROSS&BRG\35E\WLSR 3600713 YOKE\35E\20SPL 3600714 YOKE&SHAFT\35E\20SPL...

  • Page 132: Decals

    D E C A L S CMF-425 CMF-425 CMF-425 CMF-425 CMF-425 C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 133 D E C A L S ITEM PART NO. QTY. DESCRIPTION 6500020 DECAL\LOGO\HYBSTR\SNBRS\3 6500039 DECAL\INFO\S/N\DURATECH 6500085 DECAL\DNGR\ROTATING;DR-LNE 6500208 DECAL\WARN\GENERAL 6500220 DECAL\WARN\HI;PRESS;FLUID 6500253 DECAL\INFO\FLUID;LEVEL\ 6500302 5'-8" DECAL\LOGO\STRIP\3\RD&BLK 6500304 DECAL\LOGO\HYBSTR\1-3/4\W/ 6500322 DECAL\CAUTION\ADJDRWBAR\16" 6500339 DECAL\WARN\PINCH;POINT 6500366 DECAL\SMV 6500376 1'-6" DECAL\MISC\TAPE\RED 6500377 4'-6" DECAL\MISC\TAPE\AMBER...

  • Page 134: Decal Locations

    D E C A L L O C A T I O N S 6500020 6500383 6500208 6500339 (4 LOCATIONS) 6500339 (4 LOCATIONS) 6500085 6500039 C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 135 D E C A L L O C A T I O N S 6500208 6500220 6500085 C M F - 4 2 5 P A R T S R E F E R E N C E...
  • Page 136 A Tradition of Innovation Since 1966 C M F - 4 2 5 P A R T S R E F E R E N C E...

  • Page 137: Documentation Comment Form

    CMF-425 Documentation Comment Form DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual. Your comments help us improve the documentation to better meet your needs. • Did you find any errors? • Is the information clearly presented? •...
  • Page 138 Please fill out the delivery report on the following pages. The white copy is to be returned to: DuraTech Industries International Inc. P.O. Box 1940 Jamestown, ND 58402-1940 The yellow copy is the dealer copy; the pink copy is to be retained by the customer.

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