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GCC Technologies StellarMark 3DS User Manual

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StellarMark 3DS
User Manual
IF-Series
Version: 2.0
Released: Aug, 2021
4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875

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  • Page 1 StellarMark 3DS User Manual IF-Series Version: 2.0 Released: Aug, 2021 4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:886-2-2694-6875...
  • Page 2 Release Note Version Release Date Change Note Feb, 2021 First Version Aug, 2021 Add import lens correction file instruction StellarMark 3DS User Manual Rev.2.0...

  • Page 3: Table Of Contents

    Communication Troubleshooting ........... 54 CHAPTER 7 LENS ADJUSTMENT ................. 60 Import Lens Correction File ............61 Input Lens Parameter Into mm3D ........... 65 CHAPTER 8 ERROR MESSAGE ..................68 CHAPTER 9 EXTERNAL CONTROL ................70 StellarMark 3DS User Manual Rev.2.0...
  • Page 4 Laser Reaction Timing Diagram ............. 75 CHAPTER 10 BASIC MAINTENANCE ................. 77 10.1 Regular Spot Check ................. 78 10.2 Cleaning the Dust Protection Window ........... 79 CHAPTER 11 APPENDIX ....................81 11.1 3DS Series Specification ..............82 StellarMark 3DS User Manual Rev.2.0...

  • Page 5: Chapter 1 Safety

    Chapter Safety Principles of a Fiber Laser Safety Ratings The Safety Interlock System Safety Labels Safety Measures Operating Environment StellarMark 3DS User Manual Rev.2.0...

  • Page 6: Principles Of A Fiber Laser

    Compared to the conventional DPSS technology, fiber laser is immune of misalignment and does not request any adjustment during operation. 1.2 Safety Ratings StellarMark 3DS series laser marker emits intense and INVISIBLE laser radiation with a wavelength of 1064nm (1micron) for fiber laser in the infrared spectrum.

  • Page 7: The Safety Interlock System

    1.3 The Safety Interlock System StellarMark 3DS series can optionally integrate with LFC II and LFC D workstation which equipped with a safety interlock system utilizing limit switch sensors. The limit switch sensor will shut the laser off when detecting front door open, and provides users of 3DS series laser marking system further safety protection.
  • Page 8 This label is located at the side panel of machine. All the product information such as Serial Number, Model Number, Laser Power and Power Consumption information can be found here. When inquiring any tech support, always provide the service representatives with the information on this label. StellarMark 3DS User Manual Rev.2.0...
  • Page 9 If the labels become damaged or have been removed for any reason, do not operate the laser system and immediately contact GCC local representative or e-mail us for a replacement. CDRH Label This label indicates the class level of CDRH. StellarMark 3DS User Manual Rev.2.0...
  • Page 10 The scan lenses are fragile. Take extra caution when installing and cleaning. Do not leave the machine unattended during operation. Safety glasses required. Dust mask required. Read and understand operator’s manual before using this machine. StellarMark 3DS User Manual Rev.2.0...

  • Page 11: Safety Measures

    • Always wear safety goggles when the laser system is in operation. Reflective materials such as mirrors, enameled brass and anodized aluminum may partially-reflect some of the invisible laser radiation. Severe eye damage may occur if appropriate safety goggles are not worn. StellarMark 3DS User Manual Rev.2.0...

  • Page 12: Operating Environment

    LaserPro StellarMark 3DS series. Improper work environments may lead to operational malfunction and/or unsafe working conditions. The LaserPro StellarMark 3DS series should be placed and operated in a clean environment, avoid places where the machine is exposed to high StellarMark 3DS User Manual...
  • Page 13 Choose a location that is large enough to accommodate the machine, the computer, and a work/storage table. ⚫ Have a fire extinguisher close to the working location at all times. ⚫ Make sure your smoke/fire detecting system is functioning. StellarMark 3DS User Manual Rev.2.0...

  • Page 14: Chapter 2 Unpacking & Content

    Chapter Unpacking & Content Unpacking and Unloading Accessories Checklist StellarMark 3DS User Manual Rev.2.0...

  • Page 15: Unpacking And Unloading

    To prevent damage to the machine or personal injury, please get assistance when loading and unloading the shipping crate. NOTE Please save the original shipping crate in case it is needed for future transportation or product service. StellarMark 3DS User Manual Rev.2.0...

  • Page 16: Accessories Checklist

    Please check to make sure that all of the following items are included within the accessory box . If any of the following items are missing, immediately contact your local GCC representatives. GCC LaserPro StellarMark 3DS Checklist Name Unit Hex head screws driver...

  • Page 17: Chapter 3 Mechanical Overview

    Chapter Mechanical Overview Laser Marker Control Unit Footprint StellarMark 3DS User Manual Rev.2.0...

  • Page 18: Laser Marker

    Before completing the installation, it is a good idea to become more familiar with the machine’s features and components. 3.1 Laser Marker Front View Emergency Stop Scan Head LED Panel Key Switch Right View StellarMark 3DS User Manual Rev.2.0...
  • Page 19 Left View Rear View I/O Terminal USB Port Mark On Fly I/O Port Power Switch Button AC Power Rotary Socket Attachment Connection Port Laser Power Port Laser Signal Connection (only for 3DS-50JFL) (only for 3DS-50JFL) StellarMark 3DS User Manual Rev.2.0...
  • Page 20 35℃. ⚫ Laser On: When laser is firing, the red LED light is on. ⚫ Power On: When the laser is power on and the green LED light is on. StellarMark 3DS User Manual Rev.2.0...
  • Page 21 8 Output signal pins and 8 Input signal pins are provided for any designated automation purposes. It will allow laser marker to receive signals from or send out the signal to the other automation devices. StellarMark 3DS User Manual Rev.2.0...
  • Page 22 Attachment to 3DS series laser marker, it allows laser marker to process precise 360° marking on round, cylindrical, or torus-shaped objects. USB Connector 3.1.4 USB port connects laser marker to a desktop PC or Notebook. StellarMark 3DS User Manual Rev.2.0...
  • Page 23 Mark On Fly Terminal Connector 3.1.5 Mark On Fly Terminal connects laser marker to an external encoder of a conveyor system. It allows 3DS series laser marker to do non-stop, “on-the-fly” marking for mass production line. StellarMark 3DS User Manual Rev.2.0...

  • Page 24: Control Unit (Only For 3Ds-50Jfl)

    3.2 Control Unit (only for 3DS-50JFL) Front View Right View Left View StellarMark 3DS User Manual Rev.2.0...

  • Page 25: Footprint

    Rear View Laser Signal Connection 3.3 Footprint 3.3.1 Laser Marker Footprint StellarMark 3DS User Manual Rev.2.0...
  • Page 26 3.3.2 Control Unit Footprint (only for 3DS-50JFL) StellarMark 3DS User Manual Rev.2.0...

  • Page 27: Chapter 4 Working Distance

    Chapter Working Distance Recommended Working Distance Pyramid Focus Tool StellarMark 3DS User Manual Rev.2.0...

  • Page 28: Recommended Working Distance

    In order to achieve the best output quality, the working distance must set precisely as recommended. If the working distance is set and out of the recommended range, the output work produced will be unsatisfactory. StellarMark 3DS User Manual Rev.2.0...

  • Page 29: Pyramid Focus Tool

    4.2 Pyramid Focus Tool The innovative and patented focus tool is an accessory unit for providing the best working distance on StellarMark 3DS series. You will find the pyramid focus tool is located on bottom of the laser marker. NOTE The fixed length of Pyramid Ruler equals the recommended working distance, and you will no need to adjust the length.
  • Page 30 Pyramid Ruler. With its magnetic design, the “Pyramid Ruler” can easily be placed ⚫ underneath the head of laser marker. StellarMark 3DS User Manual Rev.2.0...
  • Page 31 Step 2. Place the focus tool on the Z-axis table or any table surface for marking objects, adjust the Z-axis to allow the top of the focus tool to align with the bottom of the galvo head to define the optimized focus distance. StellarMark 3DS User Manual Rev.2.0...
  • Page 32 Step 3. djust the screw of the Pyramid Focus to fit the length with manual focus tool. Step 4. Calibration is completed. StellarMark 3DS User Manual Rev.2.0...

  • Page 33: Manual Focus Tool

    WARNING ⚫ The length of Focus Tool is calibrated with corresponding machine. Do not loosen the screws on Focus Tool to prevent incorrect focus distance. StellarMark 3DS User Manual Rev.2.0...

  • Page 34: Chapter 5 Machine Setup

    Chapter Machine Setup Cable Connection Powering Up the Machine StellarMark 3DS User Manual Rev.2.0...

  • Page 35: Cable Connection

    “mark on fly” function with an external device like conveyor. Step 3. Plug the “rotary attachment” cable between Control Unit and the rotary attachment device if you have this optional item in hand. StellarMark 3DS User Manual Rev.2.0...
  • Page 36 Step 4. Connect the “Laser Signal Cable” between the control unit and machine. (This operation only for 3DS-50JFL) Step 5. Plug the “Laser Power” cable in the laser power port on the back of the machine. (This operation only for 3DS-50JFL) StellarMark 3DS User Manual Rev.2.0...

  • Page 37: Powering Up The Machine

    5.2 Powering Up the Machine CAUTION Make sure both StellarMark 3DS series and the computer is turned OFF before connecting either one to a power source. Step 1. Connect the male end of the marker/control unit power cord to a properly grounded outlet.
  • Page 38 Each time when turning off the power of laser marker, re-start MM3D marking software is required due to the connection between computer and laser marker/control box is disconnected when power off, therefore, the marking software is unable to control the laser marker firing. StellarMark 3DS User Manual Rev.2.0...
  • Page 39 Step 5. Turn the key switch on so you will be able to fire the laser OFF (Left) / ON (right). NOTE ⚫ Please turn the key switch to the “Off” position if you would like to turn off the machine. Step 6. Make sure the “Emergency Stop” button is not activated. StellarMark 3DS User Manual Rev.2.0...

  • Page 40: Chapter 6 Software Setup

    Chapter Software Setup Recommended Computer Configuration Software Installation for Windows System Software Installation for MAC System Communication Troubleshooting Change the Series and Model Type StellarMark 3DS User Manual Rev.2.0...

  • Page 41: Recommended Computer Configuration

    MM3D marking software ➢ Software is designed for operating system ◼ Windows XP SP3 ◼ Windows 2000 ◼ VISTA 32 bit ◼ Windows 7 32 bit / 64 bit ◼ Windows 8 32bit / 64 bit StellarMark 3DS User Manual Rev.2.0...

  • Page 42: Software Installation For Windows System

    6.2 Software Installation for Windows System Please perform the following steps: Step 1. Go to the Download area on GCC website (https://www.gccworld.com/download.php) to download the MM3D software. StellarMark 3DS User Manual Rev.2.0...
  • Page 43 Step 2. Unzip and double click the file to install the software in your computer. Step 3. Set the destination directory and click "Next> StellarMark 3DS User Manual Rev.2.0...
  • Page 44 Step 4. Select "Next>" Step 5. Installing StellarMark 3DS User Manual Rev.2.0...
  • Page 45 Step 6. At 95% completion of the installation, the Driver Manager window will show up. Please select “UMC4” > “GCC” > “GCC 3DS”, then click the “OK” button to continue. Step 7. After installing is complete, please click the “Finish” button to close the window. StellarMark 3DS User Manual Rev.2.0...
  • Page 46 StellarMark. NOTE If “Laser marking controller” is not showing at the lower right-hand corner of your computer screen, MM3D will not be able to be activated. Please perform the following steps: StellarMark 3DS User Manual Rev.2.0...
  • Page 47 A. Please go to “Control panel” and click on “System” Click on “Device Manager” from the left-side menu of the system window. StellarMark 3DS User Manual Rev.2.0...
  • Page 48 C. Please check if there is any USB device with the warning sign “!” from the below chart: D. Then click on “USB Driver’ and click on the right mouse button to update the driver. StellarMark 3DS User Manual Rev.2.0...
  • Page 49 E. Click on ”Browse my computer for driver software” Key in the specific path “C:\Program Files (x86)\MM3D\Drivers\UMC4”, and press “Next. G. Press “Finish” and now you can activate the MM3D software StellarMark 3DS User Manual Rev.2.0...

  • Page 50: Software Installation For Mac System

    Desktop software which allows you to install Windows OS on MAC computers and run Windows-based software under MAC computer and output with MM3D. Step 1. Purchase Parallels Desktops on its official website. Step 2. Install Parallels Desktops under Mac OS environment. StellarMark 3DS User Manual Rev.2.0...
  • Page 51 Step 3. Read Software License Agreement and press “Accept” to continue installation Step 4. Enter your Mac OS X User Name and Password then press “OK” StellarMark 3DS User Manual Rev.2.0...
  • Page 52 Step 5. Press “Active” Step 6. Press “OK” when activation is complete. StellarMark 3DS User Manual Rev.2.0...
  • Page 53 Step 7. Register Parallels Desktop Step 8. Press “Register” and “OK” to complete the installation of Parallels Desktop. StellarMark 3DS User Manual Rev.2.0...
  • Page 54 Step 9. Open Parallels Desktop (in the Applications folder) then choose File → New Step 10. Press “Install Windows from DVD or image file” then press “continue” to install windows OS StellarMark 3DS User Manual Rev.2.0...
  • Page 55 Step 11. Select CD-ROM drive with the Windows installation CD Step 12. Enter the Windows OS product key StellarMark 3DS User Manual Rev.2.0...
  • Page 56 Step 13. Select how you would like to run your Windows program. Step 14. After the prior setting is complete the windows OS installation procedure will start automatically. StellarMark 3DS User Manual Rev.2.0...
  • Page 57 Once the MM3D software installation is completed, you can start to open a new file to edit or import an existing file to MM3D for laser processing. For MM3D software operation manual, you can refer to “MM3D user manual” in the StellarMark CD from accessory box. StellarMark 3DS User Manual Rev.2.0...

  • Page 58: Communication Troubleshooting

    Error message 1 – Please insert KeyPro! (#1)  Fix 1: Make sure the power of marker is ON. Fix 2: Reconnect the USB cable between a PC or Laptop and the marker, and then reopen the MM3D software program. StellarMark 3DS User Manual Rev.2.0...
  • Page 59 Step 1. Select the “Start” button. Step 2. Type “startup”. Step 3. Select “Change advanced startup options“. Step 4. Select “Restart now” under the “Advanced startup” area. StellarMark 3DS User Manual Rev.2.0...
  • Page 60 Select “Troubleshoot“. Step 5. Select “Advanced Options“ Step 6. StellarMark 3DS User Manual Rev.2.0...
  • Page 61 Select “Startup Settings“. Step 7. Select “Restart“. Step 8. StellarMark 3DS User Manual Rev.2.0...
  • Page 62 A menu will appear where you can press “F7” on your keyboard to Step 9. choose “Disable driver signing enforcement“. Step 10. After rebooting, go to “C:\Program Files (x86)\MM3D\Drivers\UMC4” and click on “Setup.exe” to install. StellarMark 3DS User Manual Rev.2.0...
  • Page 63 Step 11. “Windows Security” will pop up, and then click on “Install this driver software anyway” Step 12. After installing, go to device manager and make sure the controller driver has been installed. StellarMark 3DS User Manual Rev.2.0...

  • Page 64: Chapter 7 Lens Adjustment

    Chapter Lens Adjustment Import Lens Correction File Input Lens Parameter Into MM3D StellarMark 3DS User Manual Rev.2.0...

  • Page 65: Import Lens Correction File

    If the CD menu does not pop up automatically, please double click “This PC” on the windows desktop, then double click the disk from devices and drivers to open the disk. Step 2. Click on “Browse CD Content” from the menu of the StellarMatk installation CD. StellarMark 3DS User Manual Rev.2.0...
  • Page 66 Step 4. Open MM3D marking software and click on the “New File” button. Step 5. Click on the “Work Area” tab in the left-side of MM3D marking software, then click on the “Lens Manager…” button. StellarMark 3DS User Manual Rev.2.0...
  • Page 67 Step 6. The Lens Manager window will pop up automatically. Click on the “IMPORT” button to import the lens parameter. Step 7. Open the Lend Parameter folder on your computer that you copied from the StellarMark installation CD. StellarMark 3DS User Manual Rev.2.0...
  • Page 68 Step 8. Click on the “OK” button to complete the import. Step 9. Click the Lens Parameter in the lens manager window and click on the “ASSIGN” button to set the parameter as default. StellarMark 3DS User Manual Rev.2.0...

  • Page 69: Input Lens Parameter Into Mm3D

    7.2 Input Lens Parameter Into mm3D To get the best correction result, please perform the following steps to input the lens parameter into MM3D. Step 1. Take out the lens parameter card from the accessory kit. StellarMark 3DS User Manual Rev.2.0...
  • Page 70 Step 2. Click on the “Work Area” tab in the left-side of MM3D marking software, then click on the “Correction” button. Step 3. Input the data to the field accordingly then click on “Exit” to close the lens setup window. StellarMark 3DS User Manual Rev.2.0...
  • Page 71 Step 4. Back to the “Work Area” tab and check the “Galvo Direction” according to the lens parameter card. Step 5. Click on “Apply button to save the setting” StellarMark 3DS User Manual Rev.2.0...

  • Page 72: Chapter 8 Error Message

    Chapter Error Message StellarMark 3DS User Manual Rev.2.0...
  • Page 73 Once the problem is solved, “OK” button must be pressed to close the message window. The Error Message Includes: Error Indications X Scan head is abnormal Y Scan head is abnormal Base plate temperature fault Seed laser temperature fault Power Supply Fault Beam collimator fault StellarMark 3DS User Manual Rev.2.0...

  • Page 74: Chapter 9 External Control

    Chapter External Control I/O Pin Assignment Laser Working Flow Chart Laser Reaction Timing Diagram StellarMark 3DS User Manual Rev.2.0...

  • Page 75: I/O Pin Assignment

    Until the “Execute” button is pressed and the “Marking” window jumps out on marking software, then alarm will change to “inactivated” (laser marker will send a signal out). StellarMark 3DS User Manual Rev.2.0...
  • Page 76 I and O signals on the MM3D marking software property table as below: (1) Input pins The pin 9 to pin 16 input status are not available to Not Available communicate with laser marker. StellarMark 3DS User Manual Rev.2.0...
  • Page 77 (2) Output pins Not Available The pin 9 to pin 16 output status are not available to communicate with laser marker. NOTE Signal high and low definitions in MM3D software StellarMark 3DS User Manual Rev.2.0...

  • Page 78: Laser Working Flow Chart

    9.2 Laser Working Flow Chart StellarMark 3DS User Manual Rev.2.0...

  • Page 79: Laser Reaction Timing Diagram

    It will take about 0.1m sec <X< 50m sec to fire after receive the command of “Start” START→ DELAY DUTY CYCLE RESTART \ STOP LASER WORKING 0.1 m sec < X < 50 m sec StellarMark 3DS User Manual Rev.2.0...
  • Page 80 ◆ Laser signal Output → External device delaying time It will take about 10 µ sec < X < 20 µ sec for the laser marker to receive an input signal from the external device → DELAY INPUT LASER WORKING StellarMark 3DS User Manual Rev.2.0...

  • Page 81: Chapter 10 Basic Maintenance

    Chapter Basic Maintenance Regular Spot Check Cleaning the Dust Protection Window StellarMark 3DS User Manual Rev.2.0...

  • Page 82: Regular Spot Check

    Keeping your StellarMark 3DS series clean and well maintained will ensure quality output, consistent reliability, and extended product life. Smoke, dust, or residue build- up inside the laser system or the mechanical components can cause a reduction in the laser power, reduced product life cycle, and other potential problems which can be prevented in advance.

  • Page 83: Cleaning The Dust Protection Window

    Dust Protection Window is a standard equipment for 3DS series. It can protect beam path with it to minimize maintenance. Please perform the following steps: Step 1. Apply some lens cleaner on cotton swab Step 2. Remove the residue mark. StellarMark 3DS User Manual Rev.2.0...
  • Page 84 The vapour is heavier than air and may spread long distances making distant ignition and flashback possible. NOTE The oils from your hand will distort the laser beam passing through the dust protection window. Use finger cs or rubber gloves when cleaning is recommended.. StellarMark 3DS User Manual Rev.2.0...

  • Page 85: Chapter 11 Appendix

    Chapter Appendix 3DS Series Specification StellarMark 3DS User Manual Rev.2.0...

  • Page 86: 3Ds Series Specification

    15℃ ~ 35℃ Environmen Humidity 10 ~ 80% Non condensing Class 4 (EN60825-1 Class 1 available with safety shield and LFCII and LFC D) 2006/42/EC Machinery Directive) Safety 2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility Directive StellarMark 3DS User Manual Rev.2.0...
  • Page 87 The above specifications are subject to change without further notices. See dealer or visit http://www.GCCworld.com for more details. All above spot sizes will be material dependent. *According to theoretical calculation. **The test is 8-hour continuous firing with a power level of 30% using a 50JFL StellarMark 3DS User Manual Rev.2.0...

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