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Summary of Contents for Gardner Denver AirSmart G2
- Page 1 13-17-615 Version: 02 April 09 , 2018 Multi-Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...
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Page 2: Maintain Compressor Reliability And Performance With Genuine Gardner Denver Compressor Parts And Support Services
A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver compressors. -
Page 3: Warning - Prohibition - Mandatory Label Information
WARNING – PROHIBITION – MANDATORY LABEL INFORMATION Gardner Denver Rotary Screw compressors are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day-to-day operation, maintenance and adjustment. - Page 4 Indicates a hazard with a medium level of risk which, if not avoided, COULD result in death or serious injury. Asphyxiation Hazard – Poisonous Fumes or Toxic Gases in Compressed Air Indicates a hazard with a low level of risk which, if not avoided, MAY result in a minor or moderate injury.
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Page 5: Safety Precautions
SAFETY PRECAUTIONS Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for safety hazards and be cautious. Some general safety precautions are given below: Failure to observe these notices will result in injury to or death of personnel. -
Page 6: Table Of Contents
TABLE OF CONTENTS Maintain Compressor Reliability And Performance With Genuine Gardner Denver Compressor Parts And Support Services ............................1 Instructions For Ordering Repair Parts ......................1 Warning – Prohibition – Mandatory Label Information .................. 2 Safety Precautions ............................4 List Of Illustrations ............................6 Parts List ............................... -
Page 7: List Of Illustrations
LIST OF ILLUSTRATIONS Figure 1-1 - Sequencing Pressure Connections ................... 9 Figure 1-2 - Multi-Machine Sequencing ...................... 10 Figure 2-1 - Sequencing Electrical Connections Figure 2-2 - Analog Input Mapping ......................15 Figure 2-3 - System Pressure Address ....................... 16 Figure 2-4 - Changing Operating Mode ...................... -
Page 8: Parts List
PARTS LIST KIT: 313ETK6028 (Package with 2 Pressure Transducers) GD P/N Quantity Description 24CA2865 Cable gland 64EB368 1/4 FPT 3/J-16 Coupling 88H369 Pressure sensor, 4-20mA, 1/4" NPT, Danfoss 64AC2 Plug 1/4" NPT Hex socket head TEN005275 DIN Rail Mod VP1033693 Pressure sensor wiring cable 24CA5987 Terminal block end anchor... - Page 9 Revision History Version Date Notes May 18 , 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers. Added information in section 2 for new kit and updated the parts lists for both kits. April 09 , 2018 Corrected Appendix B to show accurate wiring information for RJ45 connection 13-25-603 Page 8...
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Page 10: Section 1, General Information
PATH: Machine Configuration->AirSmart Controller->Controller Firmware Version(s) If the version is less than 1.4, contact Gardner Denver for the most recent version of the firmware along with update instructions. In order to be capable of acting as the Leader of the sequencing group, the compressor must have a system pressure transducer installed and be set to Sequenced mode. -
Page 11: Figure 1-2- Multi-Machine Sequencing
Leader role periodically as determined by the settings described below. Path: Machine Configuration -> Multi-Machine Sequencing Under the Multi-Machine Sequencing menu of the AirSmart G2 Controller, there are eight user- configurable parameters that control sequencing behavior. A distributor level or higher password must be entered to view and make changes to these settings. - Page 12 Transfer Interval – Units: Hours – Default Value: 1 Hour – The transfer interval is used to control how frequently the Leader role is transferred on the sequencing network. This value specifies how many more total hours a machine needs before it should release Leader control and become a Lag compressor. This parameter must be the same for all machines that are going to be sequenced together.
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Page 13: Section 2, Installation
4. Using the pressure transducer harness (GDI Part No. VP1033693), connect pressure transducer to AirSmart G2 controller. Connect the red wire to pin 5 on connector P2, and the white wire to pin 6 on connector P2, as shown in Figure 2-1 – Sequencing Electrical Connections. Do nothing with the black wire. - Page 14 (GDI Part No. 24CA5987) to anchor it in place 3. Connect port J6 of the AirSmart G2 Controller to any port of the RJ-45 splitter using the supplied 7 foot CAT5e patch cable (GDI Part No. 97J111), coiling up any excess length in an organized fashion.
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Page 15: Figure 2-1- Sequencing Electrical Connections
Figure 2-1- Sequencing Electrical Connections 13-17-615 Page 14... -
Page 16: Figure 2-2 - Analog Input Mapping
Configuration of AirSmart G2 Controller Once the required hardware is installed for sequencing operation, the AirSmart G2 Controller can be configured for sequencing. A distributor level password is required for assigning the pressure input on the controller to the system pressure transducer. To navigate through the menus, use the navigation soft... -
Page 17: Figure 2-3 - System Pressure Address
I/O Mapping to apply the new configuration. Now that the pressure transducer is mapped the AirSmart G2 Controller needs to be programmed for sequencing operation. The operating mode must be changed to Sequenced under Operational Settings for the controller to listen for communication on the sequencing interface. -
Page 18: Figure 2-4 - Changing Operating Mode
Figure 2-4 - Changing Operating Mode 6. Exit to the main menu using the back soft key. 7. While at the home screen press the stop button to reload I/O Mapping to apply the new configuration. The mode “Sequenced” should be displayed above the machine hours timer. Figure 2-5 - Sequenced Home Screen Now that sequencing is enabled the correct settings need to be entered to for sequencing to work properly. -
Page 19: Appendix A - Rj45 Idc Termination Instructions
APPENDIX A – RJ45 IDC TERMINATION INSTRUCTIONS GENERAL DESCRIPTION - The supplied RJ45 IDC connector (GDI Part No. 24CA7401) allows field termination of RJ45 connections by using insulation displacement connection (IDC) technology. Instructions for terminating the IDC connector can be found by unfolding the package that the connector is shipped in. -
Page 20: Appendix B - Rj45 Screw Termination
AirSmart G2 controller. If Belden 3106A cable is used, follow the termination as shown in the illustration below. Terminate RS485 GND on terminal 8, RS485 A(+) on terminal 2, and RS485 B(-) on terminal 1. -
Page 21: Appendix C - Sequencing With Connnect 12 Or Airsmart
Install the RJ-45 Splitter in the control cabinet of the AirSmart G2 controlled machine and connect the controller to the splitter. Then, use the included Screw Terminal RJ-45 (GDI Part No. 24CA7402) to terminate existing Belkin 3106A or similar industrial RS-485 cable and connect to the RJ-45 Splitter. - Page 22 For additional information, contact your local representative or visit: www.contactgd.com/compressors ©2014 Gardner Denver, Inc. Printed in U.S.A.
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