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STORK TRONIC ST189-XRTUR.209 Manual
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STORK TRONIC ST189-XRTUR.209 Manual

Deep-frying controller
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ST189-XRTUR.209
Deep-frying controller
Order number: 900318.002
As of: 17.11.2021 V0.31
Wiring diagram
3
2
1
K6
8(1,5)A 250V~
F1
F2
F3
PTC
PTC
PTC
Pt100
Pt100
Pt100
Pt1000
Pt1000
Pt1000
NTC
NTC
NTC
TH J/K
TH J/K
TH J/K
Pt100-3
GND
GND
W1
1
2
3
4
5
Product description
The deep-frying controller ST189 is integrated in a DIN rail housing and can thus be easily placed in a control cabinet. Op-
tionally, it can be equipped with a 4-digit display and up to 7 keys.
The controller is supplied with a voltage of 100...240V AC and has 5 relay outputs, 3 voltage outputs to control external SSR
relays and 6 switching inputs. Resistance sensors or thermocouples are used for temperature measurement.
The controller is networked via the ST-Bus interface.
Sensor: universal sensor input
Range: dependent on type of sensor
Size (W x H x D): 160mm x 91 x 62 mm
Installation: mount on 35 mm DIN-rail
Tightness: front IP65
Connector: screw terminal
Order number: 900318.002
10
9
8
7
6
W8
K5
K4
K3
16(1,6)A
8(1,5)A 250V~
250V~
"Inrush"
A1
F4
F5
F6
0...10V
PTC
4-20mA
0..10V
4...20mA
Pt100
Pt1000
NTC
TH J/K
Pt100-3
GND
GND
W2
6
7
8
9
10 11
12
1
GND
0...10V
© Störk-Tronic 2021 • www.stoerk-tronic.com • Subject to modifications.
5
4
3
2
1
W7
K2
K1
I
U
W3
1
2
2
3
4
5
6
7
8
SSR 1..3
( 0/12, PWM)
E1
E2
V0.31
85-250V~
E6
E5
N
L L2 L1
5
X
3
2
1
W6
230VAC
inputs
Networking
ST-Bus
ModBus (Master)
ModBus (Device)
RS485-2
120R
Bus 1 2
W4
3
4
5
6
1
2
3
A
B
E3
E4
Frequency measurement
1Hz...2kHz
(Speed, ow rate)
Display
RS485-1
RS485-2
RJ45
Page 1

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Summary of Contents for STORK TRONIC ST189-XRTUR.209

  • Page 1 ST189-XRTUR.209 Deep-frying controller Order number: 900318.002 As of: 17.11.2021 V0.31 Wiring diagram 85-250V~ L L2 L1 230VAC inputs 8(1,5)A 250V~ 16(1,6)A 8(1,5)A 250V~ 250V~ “Inrush” Networking Display 0...10V ST-Bus RS485-1 4-20mA 0..10V 4...20mA ModBus (Master) RS485-2 Pt100 Pt100 Pt100 Pt100...

  • Page 2: General Information

    General information Operating levels: SOFTWARE: DEEP-FRYING CONTROLLER .209 3 sec. 1 2 3 Order number: 900318.002 V0.31 Page 2 © Störk-Tronic 2021 • www.stoerk-tronic.com • Subject to modifications.
  • Page 3 General information GENERAL NOTES The controller is generally operated using NETWORK ADDRESS the buttons UP, DOWN and SET. The stan- dard display indicates the actual tempera- The ST……209 controllers are designed for The code word allows you to set a ture value.

  • Page 4: Operating Hours

    Parameter levels Alarms Keys and switching inputs Control circuit 1 Control circuit 2 Fans Temperature sensors Parameter sets Network Switching cycles 1 2 3 Power calc and other Operating hours Actuators Order number: 900318.002 V0.31 Page 4 © Störk-Tronic 2021 • www.stoerk-tronic.com • Subject to modifications.
  • Page 5 Parameter tables Alarms Overview The controller has several error units. Those have Error inputs (i.e. Sensor 1 short circuit), which trigger them. Each Error Type will activate it‘s associated actuators to provide the actual error handling to the system. If the error has been acknowledged by the user and the error cause is not removed, the units may be configured to re-raise the error to the user and the system.
  • Page 6 Parameter tables Name Meaning Error unit Notes 0x3B Basket 2 Sensor Error 0x3E Oil check impossible 0x3F User Question: Is oil or fat used? Limiter modules The limiter modules enable the user-defined monitoring of process parameters. This device has 2 limiter modules. Limiter 1 is configured by , limiter 2 by Through a vast option of parameters like grace times, sensor selections, directions, etc., a great variety of user defined parameters may be monitored.
  • Page 7 Parameter tables Parameters Name Function Range J1=0 Alarm suppression time after power on 1 ... 1440 min Alarm suppression time after set point change 1 ... 1440 min Alarm repetition - short period 1 ... 1440 min Alarm repetition - long period 1 ...

  • Page 8: Name Function

    Parameter tables Name Function Range J1=0 Recording lock 0: Deactivated +1: Power on ( Limiter 1 minimum observed value since last reset Limiter 1 maximum observed value since last reset Limiter 2 minimum observed value since last reset Limiter 2 maximum observed value since last reset Actuators error unit 1, Sensor errors - Emergency operation 0: Deactivated +1: Alarm (Status_64 - Global error)
  • Page 9 Parameter tables notifications are not terminated until the con- Limiter 1 Hysteresis Actuators error unit 1, troller has been restarted. Limiter 2 Hysteresis Sensor errors - Emergency operation Actuators error unit 2, The hysteresis is set asymmetrically, down- Repeat error unit 1 Safety relevant errors ward at the upper alarm value and upward Repeat error unit 2...
  • Page 10 Parameter tables Buttons / Digital Inputs: 7 8 9 10 11 12 13 The controller can optionally be equipped with buttons and a display. The parameters are used to assign different functions to the buttons. Parameters define the function of the four potential-free switching inputs E1 ... E4 and the two 230V AC inputs E5 and E6. Input E3 is a special feature.
  • Page 11 Parameter tables Para- Functional description Setting range J1=0 J1=1 meter Switching direction E1 0: Normally Open 1: Normally Closed Switching direction E2 Switching direction E3 Switching direction E4 Switching direction E5 Switching direction E6 Enable Frequency measurement E3 0: Digital input 1: Frequency measurement Key selection, function “SET”...

  • Page 12: Special Operation Modes

    Parameter tables C-- Control circuit 1 Loop 1 is the main temperature controller of the controller. This includes: • Safety times for the burner controller • Setup for the main Two point /PID temperature controller • Special operating mode‘s selection (Super turbo, blanching, ...)and configuration. •...
  • Page 13 Parameter tables Parameters Para- Functional description Setting range J1=0 J1=1 meter Heater controller reset time 0 ... 100 sec Minimum on-time heater controller for Ux = 2, 24 or 25 0 ... 100 sec Minimum off-time heater controller for Ux = 2, 24 or 25 0 ...
  • Page 14 Parameter tables Para- Functional description Setting range J1=0 J1=1 meter Selected Special process 1: Superturbo (2-point-control instead of PID) 2: Blanching 3: Filtration (see 4: measure oil quality Max duration SUPERTURBO 0…300 min Cancel temperature offset SUPERTURBO 0.0 ... 20.0 K 15.0 Setpoint blanching 0.1…999°...
  • Page 15 Parameter tables Control circuit 2 This circuit serves as a secondary circuit or freely definable thermostat. It has no pre-defined function with the controller and may be used to handle anything, that can be handled with a simple Two-point or PID-controller.
  • Page 16 Parameter tables Fan - CVBC (Honeywell Combined Valve Boiler Control) This level contains parametrization for the Honeywell c-bus Burner controllers, which may be configured and controlled via Modbus. Para- Functional description Setting range J1 = 0 J1 = 1 meter CVBC: Fan speed during ignition 0 ...
  • Page 17 Parameter tables Sensors This level contains the parametrization for the analog sensors of the device. There are 4 general purpose sensors F1 ... F4 available, and each may be set to a variety of options. They are configures through F5 and F6 are 4 ... 20mA or 0 ... 10V sensors, which may be configured with F7 is the thermocouple compensation temperature, but doubles as PCB temperature.
  • Page 18 Parameter tables Para- Functional description Setting range J1 = 0 J1 = 1 meter Software filter F3 1 ... 128 Sensor value F4 Offset correction F4 -99.0 K…99.0 K Sensor type F4 Software filter F4 1...128 Sensor value F5 The reference value for Sensor F5 at 4mA -990.0 …...
  • Page 19 Parameter tables Para- Functional description Setting range J1 = 0 J1 = 1 meter Sensor 2 select 1...6: F1 ... F6 Mean weight 0.0 % (= Sensor 2)...100.0 % (= Sensor 1) 50.0 Computed value read-only 0: Deactivated VF2 = f( 1: Average (VS21, VS22, 2: Reserved 3: Reserved...
  • Page 20 Parameter tables Parameter sets / Display configuration This level contains general settings for the device, and it’s parameter handling. Additionally, any parameter or counter resets in level N-- or t-- need to be unlocked here, first. Para- Functional description Setting range J1 = 0 J1 = 1 meter...
  • Page 21 Parameter tables Network This level contains networking configuration for the ST-Bus network and the MODBUS connection to the CVBC (if applicable). Para- Functional description Setting range J1=0 J1=1 meter Address BUS 1 (if in ST-Bus mode) 1…250 Type of BUS Interface 1 0: Deactivated 1: ST-BUS 2: Modbus Master...
  • Page 22 Parameter tables This level includes everything that concerns the frying oil: • Oil check configuration ( • Evaluation of an external oil quality sensor ( • Settings for the alternate oil usage counter ( • Oil filtration settings ( • Parameters for the automated basket moving controls ( Oil check on startup: It can be performed in 2 ways:...
  • Page 23 Parameter tables Basket control The Basket control for automatic basket handling is also configured in this level. It consists of 2 independent modules, which are configured through Para- Functional description Setting range J1=0 J1=1 meter OIL CHECK configuration 0: No oil check 1: Oil check with 1 sensor ( >...
  • Page 24 Parameter tables Para- Functional description Setting range J1=0 J1=1 meter Oil filtration operating parameter 0: deactivated (Bit mask, add up values) +1: enforce minimum temperature +2: enforce maximum temperature Example Values: +4: enforce heater off time +8: Automatic filtration Manual: 39 (with, or without dig. Inputs for the valve) +16: Evaluate filtration maximum timers (to detect Basic Auto: 31 failed automatic system)
  • Page 25 Parameter tables P-Power Calc and other This parameter level configures the net frequency and power measurement with The parameters for the adjustment of the relay protection system are . Please do not touch them, as they are calculated auto- matically. Para- Functional description Setting range...
  • Page 26 Parameter tables T-- Operating hours This level contains the storage and configuration for operating timers, which serve as indicators for maintenance. Those are represented by T10 ... T34. In order to reset the resetable timers, the service technician first needs to set to 1, and then select the timers to reset through T10.
  • Page 27 Parameter tables Para- Function Range meter Timer config sel Timer 3 see T40 Timer config sel Timer 4 see T40 Timer config sel Timer 5 see T40 Timer config sel Timer 6 see T40 Timer config 1 duration 0 ... 18000 sec Timer config 1 is elastic 0: static 1: elastic...
  • Page 28 Parameter tables Actuators This level controls the assignment of internal signals e.g. ‘Heater 1 active’ to actual relays, in order to provide controls to the real world. The corresponding parameters are The SSR outputs may be configured with a few different output modes, in order to control systems with various requirements to their inputs.
  • Page 29 Parameter tables Para- Functional description Setting range J1=0 J1=1 meter Assignment relay K1 0: Deactivated 1: Always active 2: Heater 1 active 3: Deactivated 4: Energy controller On 5: Deactivated 6: Alarm sensor 1 low 7: Alarm sensor 1 high 8: Alarm sensor 2 low 9: Alarm sensor 2 high 10: Warning global...
  • Page 30 Parameter tables Para- Functional description Setting range J1=0 J1=1 meter Function mode SSR3 0: Digital 1: PWM Inversion SSR1 0: normal 1: inverted Inversion SSR2 0: normal 1: inverted Inversion SSR3 0: normal 1: inverted Function LED lower middle 0: Off 1: On 2: SysOn 3: Device running...
  • Page 31 Parameter tables Status bits Status0 0x00 0x10 0x20 0x30 0x00 Regulation active En: CVBC 1 Get: CVBC 1 Set: CVBC 1 0x01 Control loop 1 active 0x02 Control loop 2 active En: Energy controller output Get: Energy controller output Set: Energy controller output 0x03 En: Run Get: Run...

  • Page 32: Status Bits

    Status bits Error/ErrorMem 0x00 0x10 0x20 0x30 0x00 Err: F1L Err: Burner Alarm Alarm sensor 1 Low Timer 1 Sensor Error 0x01 Err: F1H Err: Ext Overtemperature Alarm sensor 1 Hi Timer 2 sensor Error 0x02 Err: F2L Err: Low Gas Alarm sensor 1 range alarm Timer 3 Sensor Error 0x03...
  • Page 33 Status bits Overview Once the Limiters have sensor inputs, the record their minimum and maximum values since their last reset, enabling easy detec- The controller has several error units. Those tion of out of range operation, etc. have error inputs (i.e. sensor 1 short circuit), which trigger them.

  • Page 34: Error Handling

    Error handling Error units A list of the available error units, which may be adjusted by the user. The error units aggregate errors with a similar severity in order to provide easier configuration to their behavior. Error Parameter Parameter for Parameter Default actuators General meaning of this error unit...

  • Page 35: Technical Data

    Technical data Switching inputs Digital input 1 Potential-free, no safety circuit Digital input 2 Potential-free Digital input 3 Potential-free (frequency measurement 2 - 2kHz) => Speed, flow rate Digital input 4 Potential-free Digital input 5 Error Burner 1+2(+3) L1: 115-230VAC Eingänge Digital input 6 Error LowGas L2: 115-230VAC Eingänge...
  • Page 36 Technical data Installation data 160mm x 91 x 62 mm Mount on 35 mm DIN-rail 160,2 A-A ( 1 : 1 ) 27,8 B-B ( 1 : 1 ) Order number: 900318.002 V0.31 Page 36 © Störk-Tronic 2021 • www.stoerk-tronic.com • Subject to modifications.

This manual is also suitable for:

900318.002