MAINTENANCE
PERIODIC MAINTENANCE CHARTS
1
Regular maintenance is required for the best performance and safe operation of
your PTV.
2
Be sure to turn off the main switch and apply the parking brake when you
perform maintenance, unless otherwise specified. If the owner is not familiar
with servicing the machine, death or serious personal injury can result. When
3
in doubt the work should be done by a Yamaha dealer or other qualified
mechanic.
4
NOTICE
Yamaha Golf-Car Company does not approve the use of high-pressure washers
to clean the products they manufacture. Doing so may damage the finish on the
body or result in doing other damage not covered by warranty.
5
CS - CHECK
CA - CHECK AND ADJUST
6
Charge
PRE-OP
7
Clean battery tops, check for
tightness of hold-down screws and
terminals
8
Check brake pedal freeplay and
adjust if necessary
Check steering operation
Check tire pressure, tread depth,
tire surface for damage
9
Check body and chassis for
damage
Check tightness of all bolts, nuts,
screws and rivets
10
Check reverse alarm operation
Check electrolyte level
EVERY
MONTH
Check for loose or broken
connections
11
Check pedal operation
Check all wire insulation for cracks
EVERY 6
and/or worn spots
MONTHS
Check brake cables for abrasion
and damage, and check operation
Check shock absorbers for oil leaks
and damaged springs
Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does
*
not contain these procedures. They are contained in the Service Manual.
8-1
R - REPLACE
Daily
Pre-
Remarks
Opera-
tion
S
S
CS
CS
CS
CS
CS
CS
S - SERVICE
CL - CLEAN AND LUBRICATE L - LUBRICATE
40 rounds 250 rounds 500 rounds 1000 rounds 2000 rounds
20 hours
125 hrs
250 hrs
600 mls
1200 mls
100 miles
160 kms
1000 kms
2000 kms
(Every
(Every 6
(Every
Month)
months)
Year)
S
S
S
S
S
S
CA
CA
CA
CS
CS
CS
CA
CA
CA
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
500 hrs
1000 hrs
2500 mls
5000 mls
Page
4000 kms
8000 kms
(Every 2
(Every 4
years)
years)
4-3/8-5/
S
S
8-6
8-3/
S
S
6-2
6-4/
CA
CA
8-11
6-3
CS
CS
6-2
CA
CA
CS
CS
7-1
CS
CS
*
6-3
CS
CS
CS
CS
8-3/8-4
CS
CS
*
—
CS
CS
*
8-20
CS
CS
*
J0E