Installation - Honeywell 7800 Series Installation Instructions Manual

RM7838B,C 7800 SERIES RELAY MODULE
Approvals
Underwriters Laboratories Inc. Listed: File No. MP268,
Vol. 30. ANSI/UL 60730-2-5 / CSA C22.2 No.
60730-2-5 - Automatic Electrical Controls for
Household and Similar Use, Part 2-5: Particular
Requirements for Automatic Electrical Burner Con-
trol Systems
Factory Mutual Approved: Report No. 1V9A0.AF.
Swiss Re (formerly Industrial Risk Insurers): Acceptable.
Federal Communications Commission:
Part 15, Class B, Emissions.
Exida: IEC/EN 61508:2010 Parts 1-7, SIL 3 capable.
EAC Russia
European Directives
RM7838C1020/ RM78382020 only:
Gas Appliances Regulation: 2016/426/EU GAR
Low Voltage Directive: 2014/35/EU LVD.
EMC Directive: 2014/30/EU EMC (Immunity Emission
conformity can only be verified in combination with
the appliance).
GASTEC: certificate # 18GR0996/00, EN 298:2012
IMPORTANT
A Flame Detection System is required for
operation and must be ordered separately. Select
the applicable Flame Signal Amplifier and
matching Flame Detector in form 65-0109.

INSTALLATION

When Installing this Product...
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a
hazardous condition.
2. Check the ratings given in the instructions and
marked on the product to make sure the product is
suitable for the application.
3. Installer must be a trained, experienced, flame
safeguard service technician.
4. After installation is complete, check out the product
operation as provided in these instructions.
WARNING
Explosion or Fire Hazard.
Can cause severe personal injury, death or
property damage.
To prevent possible hazardous burner operation,
verify safety requirements each time a control is
installed on a burner.
WARNING
Electrical Shock Hazard.
Can cause electrical shock or equipment
damage.
Disconnect the power supply before beginning
installation. More than one power supply
disconnect can be required.
32-00199—01
Continuous Operation Note
Non-check amplifiers cannot be used in continuous
operation (per EN298). For continuous operation only
ampli-check or shutter/self-check flame amplifiers are
used.
Non-check amplifiers trigger the device to automatically
recycle after 24 hours when in a continuous run mode.
IMPORTANT
1. Wiring connections for the relay modules are
unique; refer to Fig. 3 and 4 or the correct Specifi-
cations for proper subbase wiring.
2. Wiring must comply with all applicable codes,
ordinances and regulations.
3. Wiring must comply with NEC Class 1 (Line Volt-
age) wiring.
4. Loads connected to the 7800 SERIES Relay Mod-
ule must not exceed those listed on the 7800
SERIES Relay Module label or the Specifications;
see Table 4.
5. Limits and interlocks must be rated to simultane-
ously carry and break current to the ignition trans-
former, pilot valve, and main fuel valve(s).
6. All external timers must be listed or component
recognized by authorities who have proper juris-
diction.
7. For on-off gas-fired systems, some authorities
who have jurisdiction prohibit the wiring of any
limit or operating contacts in series between the
flame safeguard control and the main fuel valve(s).
8. Two Flame Detectors can be connected in parallel
with the exception of low voltage C7915 Infrared
Flame Detectors and C7927, C7961 Ultraviolet
Flame Detectors.
9. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and
used in accordance with the instructions, can
cause interference with radio communications.
The EC7820A complies with the requirements of
EN 50081 (European Radiated Emission Stan-
dard). It has been tested and found to provide rea-
sonable protection against such interference
when operated in a commercial environment.
Operation of this equipment in a residential area
may cause interference; in which case, the users at
their own expense may be required to take what-
ever measures are required to correct this interfer-
ence.
See Fig. 2 for the internal block diagrams of the EC7820A
Relay Modules.
Location
Humidity
Install the relay module where the relative humidity never
reaches the saturation point. The relay module is designed
to operate in a maximum 85% relative humidity
continuous, noncondensing, moisture environment.
Condensing moisture can cause a safety shutdown.
Vibration
Do not install the relay module where it can be subjected
to vibration in excess of 0.5G continuous maximum
vibration.
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