AHRI RLNL-C 13 SEER Series Installation Instructions Manual
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AHRI RLNL-C 13 SEER Series Installation Instructions Manual

Package air conditioners featuring industry standard r-410a refrigerant
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INSTALLATION INSTRUCTIONS
Package Air Conditioners Featuring Industry
Standard R-410A Refrigerant
RLNL-C 13 SEER (3-5 TONS) SERIES
RLPL-C 14 SEER (3-5 TONS) SERIES
(14 SEER ONLY)
ISO 9001:2008
[ ] INDICATES METRIC CONVERSION
SUPERSEDES 92-23577-103-00
92-23577-103-01

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Summary of Contents for AHRI RLNL-C 13 SEER Series

  • Page 1 INSTALLATION INSTRUCTIONS Package Air Conditioners Featuring Industry Standard R-410A Refrigerant RLNL-C 13 SEER (3-5 TONS) SERIES RLPL-C 14 SEER (3-5 TONS) SERIES (14 SEER ONLY) ISO 9001:2008 [ ] INDICATES METRIC CONVERSION SUPERSEDES 92-23577-103-00 92-23577-103-01...

  • Page 2: Table Of Contents

    I. TABLE OF CONTENTS I. Table of Contents ................2 II. Introduction..................3 III. Checking Product Received ............3 IV. Specifications .................3 A. General ..................3 B. Major Components..............3 C. R-410A Refrigerant ..............3 1. Specification of R-410A ............3 2. Quick Reference Guide for R-410A ........3 3.

  • Page 3: Introduction

    Recognize this symbol as an indi- II. INTRODUCTION cation of Important Safety This booklet contains the installation and operating instructions for your package air con- Information! ditioner. There are a few precautions that should be taken to derive maximum satisfac- tion from it.

  • Page 4: Evaporator Coil/Txv

    • R-410A systems are to be charged with liquid refrigerants. Prior to March 1999, R- 410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment.
  • Page 5 FIGURE 1 UNIT DIMENSIONS BACK VIEW SIDE VIEW FRONT VIEW BOTTOM VIEW...
  • Page 6 FIGURE 2 UNIT VIEWS COIL/FILTER ACCESS BLOWER ACCESS SUPPLY COVER RETURN COVER CONDENSATE DRAIN 3/4” NPT FEMALE CONTROL BOX ACCESS ELECTRIC HEAT ACCESS...

  • Page 7: Installation

    FIGURE 3 PACKAGE AIR CONDITIONER – OUTSIDE SLAB INSTALLATION, FIGURE 4 PACKAGE AIR CONDITIONER – OUTSIDE SLAB INSTALLATION, CLOSET BASEMENT OR CRAWL SPACE DISTRIBUTION SYSTEM DISTRIBUTION SYSTEM. SLAB FLOOR CONSTRUCTION 36“ VERTICAL 60“ CLEARANCE 12“ 48“ Allow 57" for 18“ economizer on duct side.

  • Page 8: Clearances

    FIGURE 5 PACKAGE AIR CONDITIONER – RIGGING FOR LIFTING CORNER WEIGHTS BY PERCENTAGE ILL I296 C. CLEARANCES The following minimum clearances must be observed for proper unit performance and serviceability. 1. Provide 48" minimum clearance at the front of the unit. Provide 36" minimum clearance at the left and right side of the unit for service access.

  • Page 9: Ductwork

    FIGURE 6 PACKAGE AIR CONDITIONER – ROOFCURB INSTALLATION ILL I301 VII. DUCTWORK WARNING Ductwork should be fabricated by the installing contractor in accordance with local codes and NFPA90A. Industry manuals may be used as a guide when sizing and designing the DO NOT, UNDER ANY CIRCUM- duct system - contact Air Conditioning Contractors of America, 2800 Shirlington Road, STANCES, CONNECT RETURN...

  • Page 10: Filters

    PACKAGE AIR CONDITIONER – FLAT ROOFTOP INSTALLATION, ATTIC OR FIGURE 7 DROP CEILING DISTRIBUTION SYSTEM. MOUNTED ON ROOFCURB. CURB MUST BE LEVEL FIGURE 8 COVER GASKET DETAIL ILL I631 ILL I310 VIII.FILTERS This unit is provided with 2 - 25" x 16" x 1" disposable filters. When replacing filters, ensure they are inserted fully to the back to prevent bypass.

  • Page 11: Electrical Wiring

    XI. ELECTRICAL WIRING Field wiring must comply with the National Electrical Code* and local ordinances that may apply. *C.E.C. in Canada A. POWER WIRING 1. It is important that proper electrical power is available at the unit. Voltage should not vary more than 10% from that stamped on the unit rating plate. On three phase units, phases must be balanced within 3%.

  • Page 12: Control Wiring

    FIGURE 10 RECOMMENDED LOCATION OF BRANCH CIRCUIT DISCONNECT 3. Splice copper wire pigtails to aluminum wire with U.L. recognized connectors for copper-aluminum splices. Follow these instructions very carefully to make a posi- tive and lasting connection; a. Strip insulation from aluminum conductor. b.

  • Page 13: Internal Wiring

    FIGURE 12 LOW VOLTAGE CONNECTIONS DIAGRAMS STANDARD WIRING RTU-C BOARD LOW VOLTAGE THERMOSTAT CONNECTIONS R Y1 Y2 G C W1 W2 OC B R Y1 Y2 G C NOTE: Y2 IS ONLY NECCESSARY FOR ECONOMIZER OPERATION ST-A1125-40-00 3. Figure 12 shows representative low voltage connection diagrams. Read your ther- mostat installation instructions for any special requirements for your specific ther- mostat.

  • Page 14: Indoor Air Flow Data

    FIGURE 13 FLUSH MOUNT ROOM TEMPERATURE SENSOR FOR NETWORKED DDC APPLICATIONS (REPLACES THERMOSTAT) ←10k room tem- ←10k room tem- perature sensor perature sensor with ←10k room tem- transmits room tem- setpoint adjustment perature sensor perature to DDC transmits room tem- transmits room tem- system.

  • Page 15: Operation

    E. Indoor Dry Bulb______________________________°F. F. Indoor Wet Bulb _____________________________°F. G. Outdoor Dry Bulb ____________________________°F. H. Outdoor Wet Bulb ____________________________°F. I. Voltage at Contactor ________________________Volts J. Current at Contactor _______________________Amps K. Model Number_________________________________ L. Serial Number _________________________________ M.Location______________________________________ N. Owner _______________________________________ O.
  • Page 16 550 [249] 550 [249] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 17 577 [262] 577 [262] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.

  • Page 18: General Data

    587 [266] 587 [266] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 19 597 [271] 597 [271] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 20 550 [249] 550 [249] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 21 577 [262] 577 [262] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 22 587 [266] 587 [266] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.
  • Page 23 597 [271] 597 [271] 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. AHRI capaci- NOTES: ty is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on AHRI Standard 210/240 or 360.

  • Page 24: Miscellaneous

    XIX. MISCELLANEOUS ELECTRICAL DATA – RLNL SERIES C036CL C036CM C036DL C036DM C042CL C042CM C042DL C042DM Unit Operating Voltage Range 187-253 187-253 414-506 414-506 187-253 187-253 414-506 414-506 Volts 208/230 208/230 208/230 208/230 Minimum Circuit Ampacity 18/18 18/18 22/22 22/22 Minimum Overcurrent Protection Device Size 20/20 25/25...
  • Page 25 ELECTRICAL DATA – RLNL SERIES C048CL C048CM C048DL C048DM C060CL C060CM C060DL C060DM Unit Operating Voltage Range 187-253 187-253 414-506 414-506 187-253 187-253 414-506 414-506 Volts 208/230 208/230 208/230 208/230 Minimum Circuit Ampacity 22/22 23/23 26/26 26/26 Minimum Overcurrent Protection Device Size 25/25 30/30 30/30...
  • Page 26 ELECTRICAL DATA – RLPL SERIES C036CL C036CM C036DL C036DM C042CL C042CM C042DL C042DM Unit Operating Voltage Range 187-253 187-253 414-506 414-506 187-253 187-253 414-506 414-506 Volts 208/230 208/230 208/230 208/230 Minimum Circuit Ampacity 18/18 18/18 22/22 22/22 Minimum Overcurrent Protection Device Size 20/20 25/25 25/25...
  • Page 27 ELECTRICAL DATA – RLPL SERIES C036CL C036CM C036DL C036DM C042CL C042CM C042DL C042DM Unit Operating Voltage Range 187-253 187-253 414-506 414-506 187-253 187-253 414-506 414-506 Volts 208/230 208/230 208/230 208/230 Minimum Circuit Ampacity 22/22 23/23 26/26 26/26 Minimum Overcurrent Protection Device Size 25/25 30/30 30/30...

  • Page 28: Airflow Performance

    INDOOR AIRFLOW PERFORMANCE FOR 3-5 TON SELF-CONTAINED AIR CONDITIONERS DIRECT DRIVE / BELT DRIVE...
  • Page 29 INDOOR AIRFLOW PERFORMANCE FOR 3-5 TON SELF-CONTAINED AIR CONDITIONERS BELT DRIVE...
  • Page 30 INDOOR AIRFLOW PERFORMANCE FOR 3-5 TON SELF-CONTAINED AIR CONDITIONERS–RLPL BELT DRIVE...

  • Page 31: Heater Kit Characteristics

    AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL-C...
  • Page 32 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL-C...
  • Page 33 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL-C...
  • Page 34 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLNL-C...
  • Page 35 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL-C...
  • Page 36 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL-C...
  • Page 37 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL-C...
  • Page 38 AUXILIARY HEATER KITS CHARACTERISTICS AND APPLICATION–RLPL-C...

  • Page 39: Wiring Diagram

    FIGURE 14 WIRING DIAGRAM...

  • Page 40: Charge Charts

    3 TON AIR CONDITIONER - 13 & 14 SEER 92-102259-01-01...
  • Page 41 3.5 TON AIR CONDITIONER - 13 & 14 SEER...
  • Page 42 4 TON AIR CONDITIONER - 13 & 14 SEER...
  • Page 43 5 TON AIR CONDITIONER - 13 SEER...
  • Page 44 5 TON AIR CONDITIONER - 14 SEER SYSTEM CHARGE CHART - REFRIGERANT 410A 5 TON, 14 SEER 92-102259-05-00...

  • Page 45: Troubleshooting

    TROUBLESHOOTING CHART WARNING DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. SYMPTOM POSSIBLE CAUSE REMEDY Unit will not run • Power off or loose electrical connection •...
  • Page 48 CM 0610...

This manual is also suitable for:

Rlnl-c 14 seer series

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