Amsco Reliance 333 Uncrating/Installation Instructions
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Amsco Reliance 333 Uncrating/Installation Instructions

Washer/disinfector
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UNCRATING/INSTALLATION INSTRUCTIONS
®
®
Amsco
Reliance
333 Washer/Disinfector
2003/04/30
P920006-246

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  • Page 1 UNCRATING/INSTALLATION INSTRUCTIONS ® ® Amsco Reliance 333 Washer/Disinfector 2003/04/30 P920006-246...
  • Page 2 LIMITATIONS OF LIABILITY AND INDEMNITY IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WAR- RANTY, OR TORT (INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED TO, LOSS OF REVENUE, PROFITS, OR GOODWILL.
  • Page 3 A WORD FROM STERIS CORPORATION Follow each step of the Uncrating/Installation Instructions in the order presented. To avoid damage to the equipment inside, open the carton carefully . If you find any indication of damage to the equipment (no matter how slight), show it to your supervisor.
  • Page 4 Please contact STERIS for details. For contact information, see inside back cover. The Amsco Reliance 333 Washer/Disinfector meets the applicable require- ments of the following standards: Certification •...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section Title Page A WORD FROM STERIS ................ i 1 LISTING OF SAFETY PRECAUTIONS ..........1-1 Symbols on Crate ......................1-3 Symbols on Unit ......................... 1-3 Symbols on Information Nameplate ................... 1-4 2 UNCRATING INSTRUCTIONS ............2-1 2.1 General ........................
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  • Page 7: Listing Of Safety Precautions

    LISTING OF SAFETY PRECAUTIONS The following is a listing of the Safety Precautions which must be observed when operating and servicing this equipment. WARNINGS indicate the potential for danger to personnel, and CAUTIONS indicate the potential for damage to equipment. These Safety Precautions are repeated, where applicable, throughout the manual. WARNING –...
  • Page 8 WARNING – CHEMICAL BURN/EYE HAZARD: Wear appropriate Personal Protective Equipment (PPE) when using a descaling product. Avoid contact with eyes or skin. If spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting. Administer an alkali with plenty of water. Seek medical attention immediately. Detergents are caustic and can cause adverse effects to exposed tissues.

  • Page 9: Symbols On Crate

    Symbols on Crate Symbol Definition Tip 'n Tell Indicator "If TIP 'N TELL arrow point is blue, this package has been on its side or tipped over in transit. Make note on the bill of lading and check for damage. Any claims for tipping [will be made] on this notation."...

  • Page 10: Symbols On Information Nameplate

    Symbol Definition Attention. Refer to Manual for Further Instructions Fuse Identification Lubricate Squeeze Tubes with Lubricating Oil Power OFF on the Whole Unit Power ON on the Whole Unit Symbols on Symbol Definition Information Nameplate Amperage Rating of the Unit Volt, Number of the Phase (Three or One [blank]) Alternating Current Power Rating of the Unit...

  • Page 11: Uncrating Instructions

    Size (W x H x L) 12 x 4 x 48" (304 x 102 x 1,219 mm) 2.1 Uncrating 2.2.1 Tools Following is a list of suggested tools required for the installation of the Amsco Reliance 333 Washer/Disinfector: • Crow bar •...

  • Page 12: Open Crate And Remove Skid

    2.2.2 Open Crate and NOTE: When handling crates, note the following: Remove Skid 1) Equipment is heavy. Use a forklift or pallet truck to move crates. 2) Uncrate on level floor as close to installation site as possible. 1. Verify tip indicator, located on upper left side of crate (see Figure 2-1). Tip WARNING –...
  • Page 13 Nameplate Door Control Panel Service Frame Access Panel Detergent Compartment Figure 2-2. Amsco Reliance 333 Washer/Disinfector Countertop (Optional) Freestanding Panels (Optional) Utility Connection Plates Door Control Panel Detergent Compartment Service Access Panel Figure 2-3. Amsco Reliance 333 Washer/Disinfector (with Optional Freestanding Panels and Countertop)
  • Page 14 10. Close the door. NOTE: Once door is closed, it cannot be opened until power is on. See Section 2.2.3 for special instructions to open door manually. 11. Verify tip indicator, located on back of unit. If unit has been tipped, contact STERIS to determine if a service technician is required to inspect the equipment and determine if unit was damaged.
  • Page 15 Control Panel Door SafetyLatches Control Panel Service Access Cover Panel Retaining Screw Detergent Compartment Service Access Door Panel Figure 2-5. Service Access Panel Retaining Screw and Door Safety Latches IMPORTANT: Unit must come off the skid from the back. Use a cardboard or other protective material to slide unit off the skid.

  • Page 16: Door Manual Safety Latches

    2.2.3 Door Manual Safety NOTE: Door cannot be opened until power is on. To open door manually, Latches proceed as follows: 1. Open detergent compartment door. 2. Remove protective foam and tape. C A U T I O N – P O S S I B L E 3.

  • Page 17: Installation Instructions

    INSTALLATION INSTRUCTIONS Permissible Environmental Conditions 3.1 Technical This equipment is designed to give optimal results in an environment where Specifications maximum relative humidity is 80% for temperatures up to 88°F (31°C), decreasing linearly to 50% relative humidity at 104°F (40°C). Noise Level Equivalent Sound Pressure Level at work station (measured 36"...

  • Page 18: Ce Requirements

    3. Electricity • Verify Equipment Drawing or nameplate (located behind unit, on right side under electrical box, see Figure 2-2 ) for proper voltage and amperage. • Electrical supply is: 208 V~, 60 Hz, 3 φ ; 230 V, 50/60 Hz, 1 φ; 400 V~, 50 Hz, 3 φ;...

  • Page 19: Connect Utilities

    NOTE: When connecting utilities, note the following: 3.3 Connect Utilities 1) Always follow local occupational health and safety regulations, as well as electric and plumbing codes, for any special requirements that may pertain to the installation of this unit. 2) Customer supply piping must be installed as indicated on Equipment Drawing.

  • Page 20: Electrical Connections

    Drain Piping Clips Contactor Purified Water Inlet and Hose Hot Water Inlet and Hose Cold Water Inlet and Hose Figure 3-1. Water inlets and drain 1. On contactor box, remove five screws holding access panel into place. 3.4 Electrical Remove access panel (see Figure 3-2). Connections NOTE: When making electrical connections, note the following: 1) Always follow local occupational health and safety regulations, as well as...
  • Page 21 Contactor Main Supply Cord Figure 3-2. Main Supply Cord 5. Make the following connections: C A U T I O N – P O S S I B L E • For 230 V, 1-phase, 60 Hz units (see Figure 3-3): EQUIPMENT DAMAGE: a.
  • Page 22 • For 230 V, 1-phase, 50 Hz units (see Figure 3-3): a. Green/Yellow wire (ground wire) to ground terminal. b. Brown wire identified (L1) to L1 on terminal block TB1. c. Blue wire identified (N) to L2/N on terminal block TB1. d.

  • Page 23: Optional Printer

    An optional printer is available for use with the Amsco Reliance 333 Washer/ 3.5 Optional Printer Disinfector. 1. Open printer box. Verify bill of material listed in the instruction. 2. Remove wrapping material. 3. Set printer aside. WARNING – ELECTRICAL 4.
  • Page 24 25-Pin Null Modem Adaptor Printer Route Printer Cable Between Contactor Box and Frame Control Panel Cover Route Printer RS232 Port Cable Behind (Male Connector) Control Panel Figure 3-4. Optional Printer 920006-246 Uncrating/Installation Instructions Installation Instructions...
  • Page 25 16. Install printer paper roll (see Figure 3-5). a. Ensure paper used meets printer specifications. b. Unroll paper and tear off paper end so it is straight. c. Place paper roll on the paper holder and insert the paper inside the printer.
  • Page 26 Figure 3-5. Installing Printer Paper Roll Figure 3-6. Installing Ribbon Cartridge 3-10 920006-246 Uncrating/Installation Instructions Installation Instructions...

  • Page 27: Final Installation

    IMPORTANT: If optional Water Treatment Systems (Purified Water Generator 3.6 Final Installation System and/or Water Softener System) have to be installed, refer to Water Treatment Systems Equipment Manual (P920010-187) before completing the final installation of the washer/disinfector. 1. Push washer to final installation site. 3.6.1 Level Unit 2.

  • Page 28: Optional Freestanding Panels

    For more information on the Water Treatment nance purposes. Systems, refer to the Equipment Manual (P920010-187). 2) The Amsco Reliance 333 Washer/Disinfector must always be installed against a wall to prevent access to electrical components. Only a qualified technician should have access to electrical components.

  • Page 29: Optional Countertop And Rear Protection Panel

    3.6.3 Optional Countertop 1. Open crate, discard foam and packing material. Remove countertop, rear and Rear Protection Panel protection panel, and hardware kit. 2. Countertop hardware kit contains: • Countertop • Rear Protection Panel • Rubber bumpers with washers (4) •...
  • Page 30 Countertop (Optional) Back Brackets Front Brackets Bumpers DETAIL A Bumpers Rear Protection Panel Wheel Floor Anti-Topple Bracket DETAILB Nylon Shoulder Washer Bolt Screw DETAIL C Bumpers Jam Nut Figure 3-9. Countertop (Optional) 3-14 920006-246 Uncrating/Installation Instructions Installation Instructions...

  • Page 31: Cleanup

    1. Remove any adhesive on door, inside the wash chamber and on optional 3.7 Cleanup freestanding panels with a small amount of nonflammable cleaning solvent. Keep solvents away from all painted surfaces or damage may result. 2. Inspect equipment and work area to ensure all materials used during installation have been removed.
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  • Page 33: Installation Checklist

    INSTALLATION CHECKLIST Installation checklist must be completed after the equipment is installed and prior to performing the operational test to ensure complete and correct installation. NOTE: Contact STERIS to schedule a technician to test your installation and demonstrate proper equipment operation. Shutoff valves (not by STERIS), for maintenance purposes and capable of being closed, installed on water lines and in compliance with local occupa- tional health and safety regulations, as well as electric and plumbing codes,...
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  • Page 35: Operational Test Procedure

    OPERATIONAL TEST PROCEDURE Test procedures included in this section should be performed by a STERIS- 5.1 General trained service technician prior to normal operation of the equipment. IMPORTANT: This unit is configured to operate on the following voltages. If your building electrical supply does not meet one of the following voltages, refer to Section 8 of the Maintenance Manual (P764329-806).
  • Page 36 Box (and Flap) with Fitting in Detergent Box Exterior Exterior Groove Groove Snap-on Closure Interior Groove Feed Line Connector Snap-on Closure Locking Plate Dip Tray Fitting Detergent Box Dip Tray Fitting Detail B. Detail A. Locking Detergent Plate Locking Pin Feed Line Connector Snap-on...

  • Page 37: Priming Procedure

    7. Repeat Steps 6a to 6g for Hinge-Free ® Instrument Lubricant and Klenzyme ® Enzymatic Presoak and Cleaner boxes. 8. Close detergent compartment door. 9. Close unit door. 10. Press ON/OFF pushbutton to start the unit (see Figure 5-2). For 4 seconds, display shows: TESTING MEMORY PLEASE WAIT...
  • Page 38 Figure 5-2. Control Panel 920006-246 Uncrating/Installation Instructions Operational Test Procedure...
  • Page 39 2. Press CHANGE VALUES touch pad to enter Supervisor Mode. Display shows: SCROLL TO MODIFY 3. Press SCROLL ARROWS (up or down) to access the PRIME PUMP menu. Display shows: SCROLL TO MODIFY PRIME PUMP 4. Press ENTER to confirm selection. Display shows: SELECT PUMP KLENZYME 5.
  • Page 40 2. Place an empty accessory rack into the wash chamber. Push the accessory C A U T I O N – P O S S I B L E rack firmly into the manifold connector at the back of the wash chamber. EQUIPMENT DAMAGE: Close the wash chamber door.
  • Page 41 8. When draining is completed, display shows: WARNING – ELECTRICAL SHOCK AND/OR BURN HAZARD: Disconnect all START = RESUME utilities to unit before ser- STOP = CANCEL vicing. Do not service unit unless all utilities have been properly locked out. Always follow local electrical codes and safety-related work practices.
  • Page 42 15. Reinstall the accessory rack in the wash chamber. 16. Close the door and press START touch pad to resume cycle. 17. Allow cycle to run to completion. Use the Operator Manual (P920006-247) to verify proper unit and cycle operation. 18.
  • Page 43 Contact Information: Sales and Service: Technical Assistance: STERIS Corporation STERIS Engineering Services 5960 Heisley Road 2424 West 23rd Street Mentor, Ohio 44060 Erie, PA 16506 Tel.: 440 354 2600 Tel.: 814 452 3100 Fax : 440 639 8199 Fax: 814 870 8400 Manufacturing Plant: Authorized EU Representative: STERIS Canada Corporation...

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