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AJBOX1
User guide

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Summary of Contents for Acclaim Lighting AJBOX1

  • Page 1 AJBOX1 User guide...
  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION ............2 Welcome Part code Important notes INSTALLATION ............4 Cable prep 0-10V Connecting the AJBOX1 Additional environmental protection FURTHER INFORMATION ........14 Specifications Dimensions Limited product warranty...
  • Page 4: Introduction

    INTRODUCTION WELCOME The Acclaim Lighting AJBOX1 is an IP66-rated junction box which is optimized for use with combined power and control cabling: IP66 Combined Surge feed output protector (¾“ NPT thread) HV/LV barrier AC power input (½“ NPT thread) Control input (½“...
  • Page 5: Part Code

    PART CODE IP66 junction box plus outlet cable gland [AJBOX1] IMPORTANT NOTES Please note the following points when planning and implementing an installation: • We recommend taking proper precautions for external surge protection, as control and power electronics can be damaged by major events.
  • Page 6: Installation

    INSTALLATION The AJBOX1 is quite compact considering the number of connections required within it. For best results we recommend that you prepare all cables in the manner shown on these two pages in order to provide just enough flexibility without filling the box with excess cable.
  • Page 7 CABLE PREP (DMX) Prep your cables as shown below when using a DMX control system with a combined output cable. 3.15" (80mm) 0.39" (10mm) Hot (+) DMX In Ground (typical) Cold (–) Earth AC In Neutral Live used Hot (+) Control Ground Combined...
  • Page 8: Connecting The Ajbox1

    CONNECTING THE AJBOX1 1 Begin by removing the lid and also the blanking plugs on the main inlet/outlet holes. Phillips driver ¾“ NPT thread ” (30mm) ½“ NPT threads ” (24mm)
  • Page 9 2 If required, gently prise off the rubber seals from the blanking plugs using a small flat blade screwdriver in order to install them on the cable glands/conduit fittings that you’re using: 3 If required, place the rubber seals removed above onto your cable glands/conduit fittings. 4 Space is quite tight within the box so it is advisable to release the two connector...
  • Page 10 6 In turn, insert the incoming live, earth and neutral lines into the AC IN connector block, alongside and matching the connections from the internal surge protector. For each input: a Press down on the small button (to open the internal spring contacts). b Carefully push the correct wire into the vacant hole until the bare conductor goes all the way in.
  • Page 11: 0-10V Dmx

    7 Repeat steps 5 and 6 for the control input. Once again, we recommend that you do not screw the gland/fitting into the box at this stage so that the cable can be more easily manipulated. Note: Although the three contacts of the control connector block are labeled , and , we recommend that you decide upon, and adhere to a consistent convention for your control connections.
  • Page 12 8 Prep the output feed cable (as shown on pages 4 and 5), then insert it through the large cable gland and into the ¾“ access hole. Once again, we recommend that you do not screw the gland into the box at this stage so that the cable can be more easily manipulated.
  • Page 13 10 Once all connections have been made and double-checked, use a #2 Phillips driver to fix the two connector blocks into place; check for correct alignment with the two screw lugs located on either side of the divider. 11 Apply a bead of suitable silicone sealant to the thread of the large cable gland and run a finger round it to spread the sealant across all parts of the thread.
  • Page 14 14 Apply a bead of suitable silicone sealant to the threads of each conduit fitting/cable gland and run a finger round them to spread the sealant across all parts of the threads. 15 Ensure the strain relief/locking caps are loose, then carefully screw the bodies of each gland into their inlet holes and tighten them using an adjustable wrench.
  • Page 15: Additional Environmental Protection

    18 Use a #2 Phillips driver to secure the four screws to a reasonable hand-tightness. ADDITIONAL ENVIRONMENTAL PROTECTION If the AJBOX1 is to be externally wall mounted in a vertical orientation it is advisable to apply extra silicone sealant into and around the strain relief cap of the cable gland/fitting(s) located on the upper-most surface.
  • Page 16: Further Information

    FURTHER INFORMATION SPECIFICATIONS External connection A Two ½” NPT conduit inlets for separate AC and control inputs External connection B One ¾” NPT conduit outlet for combined feed cable Internal connections Two 3-conductor push terminals for AC and control links Maximum conductor size 12 AWG Maximum input voltage...
  • Page 17: Dimensions

    DIMENSIONS 5.51 140 " ( Ø0.2" (Ø5mm) 4.72 120 " (...
  • Page 19: Limited Product Warranty

    If the requested repairs or service (including parts replacement) are within the terms of this warranty, Acclaim Lighting will pay return shipping charges only to a designated point within the United States. If the entire instrument is sent, it must be shipped in its original package.
  • Page 20 www.acclaimlighting.com...

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