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Related Manuals for Weidmüller POWERSTRIPPER AM 12
Summary of Contents for Weidmüller POWERSTRIPPER AM 12
- Page 1 Operating manual Dismantling machine Powerstripper AM 12 Sample Fabrication number...
- Page 2 B-W50511-002_en.doc / Januar 16...
- Page 3 JANUARY 2016, VERSION 3.0 Contact address Weidmüller Interface GmbH & Co. KG Postfach 3030 32720 Detmold Klingenbergstraße 16 32758 Detmold Telefon +49 (0) 5231 14-0 Telefax +49 (0) 5231 14-292083 E-Mail info@weidmueller.com Internet www.weidmueller.com © 2016 Weidmüller GmbH B-W50511-002_en.doc / Januar 16...
- Page 4 B-W50511-002_en.doc / Januar 16...
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Page 5: Table Of Contents
Table of contents DISMANTLING MACHINE POWERSTRIPPER AM 12 ............I GENERAL........................1 1.1 I .......................... 1 NTRODUCTION 1.2 T ......................... 1 ARGET GROUP 1.3 R ..........1 ESERVATION OF THE RIGHT OF MODIFICATION AND COPY RIGHT 1.4 T ....................... 2 RAINING AND INSTRUCTION 1.5 U... - Page 6 MAINTENANCE ......................23 6.1 M ...................... 23 AINTENANCE AUTHORIZED 6.2 M ....................23 AINTENANCE INSTRUCTIONS 6.3 D ........................ 23 AILY MAINTENANCE 6.4 W ......................24 EEKLY MAINTENANCE 6.4.1 Check the stripping blades ..................24 6.4.2 Holding tong ......................... 24 6.5 Q .......................
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Page 7: General
General 1 1 General 1.1 Introduction This instruction manual contains important notes, how to use the machine safely, appropriately and economically. The operating manual helps you to avoid dangers as well as reduce repair costs and down times. If you consider the operating manual you increase the product reliability and life time of the machine. -
Page 8: Training And Instruction
1 General 1.4 Training and instruction Only trained and qualified personnel are allowed to handle the machine. ♦ The responsiblities of the personnel for operating, changing tools and maintaining must ♦ be well defined. Only the manufacturer or authorized service workshops are entiled to repair these ♦... -
Page 9: Safety
Safety 2 2 Safety 2.1 Intended use The machine is a electro pneumatically driven cable stripping machine. This machine was designed to strip wire with various insulations. For this reason the machine is designed only for this exact purpose. The intended use includes compliance with: All notes of the operating manual ♦... -
Page 10: Danger Of The Machine
2 Safety 2.3 Danger of the machine At the strip machine Powerstripper AM 12, perform a hazard analysis with a closing safety test and be careful with every machine a certain risk remains, which cannot be eliminated by design. The purpose of the hazard analysis is to ensure, that the machine is conforming to guidelines and can be considered safe. -
Page 11: Signs And Symbols
Safety 2 2.7 Signs and Symbols The operating manual uses follow important signs and descriptions for safety instructions. 2.7.1 Warning signs Signal word! This warning sign describes a possible danger. Ignoring the signs can result in injuries or property damages. This sign is often use in combination with other mandatory signs. -
Page 12: Mandatory Signs
2 Safety 2.7.2 Mandatory signs Use the operating manual! Before putting the machine into operation read the instruction manual carefully. This signs marks important operation and application instructions. The non-observance of the notes can produce damages of the tool and personal property. Plug main switch Use the machine only dry conditions. -
Page 13: Remaining Risks
Safety 2 2.8 Remaining risks If you remove the barrier on the underside of the machine and don’t install the waste funnel you can reach into the machine from the underside. If you ignore the maintenance cycle for the main valve, errors can occur. A bigger danger is present when the electronic control simultaneously main functions, because the machine will start erratically. -
Page 14: Notes For The Operator
Do not insert your finger in the feeding funnel. 2.12 Hazard generated by noise The equivalent continuous weighted sound pressure level of the dismantling machine Powerstripper AM 12 is ≤70 dB(A). Therefore, no ear protection is necessary while operating the machine. B-W50511-002_en.doc / Januar 16... -
Page 15: Product Description
Product description 3 3 Product description 3.1 Technical data Designation Unit Feeding length approx. 80 mm Stripping area 3.5 – 11.9 mm / 7 AWG – inch (Wire – external diameter) 14 – 120 mm / ’’- ’’ inch Stripping length [mm/ inch] 20 –... -
Page 16: General View Of The Machine
3 Product description 3.2 General view of the machine Figure 1: Front view LED status indication Feeding funnel Waste funnel B-W50511-002_en.doc / Januar 16... -
Page 17: Tool Chart
Product description 3 3.3 Tool chart Leiter Insulated wire Kabelquerschnitt [mm²] Wire cross-section [mm²] Abisoliermesser, V-Radius 6.20 Stripping blades, V-Radius Einstellung Exzenter (Richtwert) approx. II Adjustment eccentric (guideline) 3.3.1 Find the right blade set fit with the wire Ø 2.3 mm ~ Ø... - Page 18 3 Product description B-W50511-002_en.doc / Januar 16...
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Page 19: Instruction Manual
Instruction manual 4 4 Instruction manual 4.1 Putting into operation Before putting the machine into operation place the barrier on the baseplate against the waste funnel. Mount the waste funnel with the 6 screws (1). Graphic 1: Waste funnel CAUTION! The electrical data on the type plate must conform with the electrical power supply. -
Page 20: Starting The Machine
4 Instruction manual 4.2 Starting the machine Adjust the pressure at the maintenance unit. ♦ Pull the adjusting knob upwards. ♦ Adjust the pressure by turning the wheel (6 bar) and then lock it again. ♦ The green LED at the front panel flashes permanently. ♦... -
Page 21: Wire Feeding
Instruction manual 4 4.4 Wire feeding The working cycle begins when a wire is inserted in the feeding funnel The wire has to be cut off straight and may not have any bends or bows. correct incorrect “ 40 mm 80 mm oblique cut deformed wire... -
Page 22: Adjustment Of The Stripping Length
4 Instruction manual 4.5 Adjustment of the stripping length NOTE! Before you change the tools, the machine must be disconnected from the power supply and compressed air supply. ⇒ Otherwise injury can occur! 1. Open the cap Machine loses pressure. 2. -
Page 23: Adjustment Of The Partial Strip
Instruction manual 4 4.6 Adjustment of the partial strip NOTE! Before you change the tools, the machine must be disconnected from the power supply and compressed air supply. ⇒ Otherwise injury can occur! 1. Open the cap Machine loses pressure. 2. - Page 24 4 Instruction manual B-W50511-002_en.doc / Januar 16...
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Page 25: Tools
Tools 5 5 Tools CAUTION! Before you change the tools, the machine must be disconnected from the power supply and compressed air supply. ⇒ Otherwise injury can occur! After the cap is closed the machine drives into the starting position. 5.1 Eccentric adjustment 1. -
Page 26: Change The Stripping Blades
5 Tools 5.2 Change the stripping blades CAUTION! Blades are sharp. Beware of cutting damages to the hand. ⇒ Do not touch the blade. 1. Open the cap the machine loses pressure. 2. Push the tool slide to the back. 3. -
Page 27: Stripping Blades Fine Adjustment (Optional)
Tools 5 5.3 Stripping blades fine adjustment (optional) The fine adjustment is for an exact positioning of the cable. This can be used, if single conductors were damaged by the pull off process. Therefor the blade spacers must be adjusted until the distance between the knife edge and disk conform to the isolation of the cable. - Page 28 5 Tools B-W50511-002_en.doc / Januar 16...
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Page 29: Maintenance
Maintenance 6 6 Maintenance CAUTION! Before maintenance the machine must be disconnected from the the power supply and compressed air supply. Otherwise injury can occur! ⇒ 6.1 Maintenance authorized Only trained and qualified personnel are allowed to perform maintenance on the machine. 6.2 Maintenance instructions Do not clean the interior of the machine with compressed air. -
Page 30: Weekly Maintenance
6 Maintenance 6.4 Weekly maintenance 6.4.1 Check the stripping blades CAUTION! Blades are sharp. Beware of cutting damages to the hand. ⇒ Do not touch the blade. 1. Push the tool slide to the back. 2. Check the blades optical on abrasion or damage. 6.4.2 Holding tong CAUTION! Open the cap and switch off the machine from the main switch. -
Page 31: Quarterly Maintenance
Maintenance 6 6.5 Quarterly maintenance 6.5.1 Check the main valve Open the cap. ♦ You should be able to hear the air blowing from the valves. ♦ 6.5.2 Clean the holding tong Clean the holding tong by using a dry paint brush. ♦... -
Page 32: As Needed
6 Maintenance 6.6 As needed 6.6.1 Stripping blades Change the stripping blades depending on if abrasion occurs. If abrasion on the insulation is present, the jacket is no longer cut precisely when it is pulled off. 6.6.2 Pneumatic maintenance unit Drain any condensed as needed by pushing drain screw to the top. -
Page 33: Troubleshooting
Troubleshooting 7 7 Troubleshooting 7.1 The machine does not start The green LED flashes. The conductor was not removed within 3 sec. out of the feeding funnel. Open the cap and close again. 7.2 Increasing refuse CAUTION! Before maintenance the machine must be disconnected from the the power supply and compressed air supply. - Page 34 7 Troubleshooting B-W50511-002_en.doc / Januar 16...
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Page 35: Disposal
Disposal 8 8 Disposal Do not place residue or off-cut insulation in the domestic waste bin. The disposal of the machine waste should be professional and environmentally compatible. B-W50511-002_en.doc / Januar 16... - Page 36 8 Disposal B-W50511-002_en.doc / Januar 16...
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Page 37: Pneumatic Diagram
Pneumatic diagram 9 9 Pneumatic diagram B-W50511-002_en.doc / Januar 16... - Page 38 9 Pneumatic diagram B-W50511-002_en.doc / Januar 16...
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Page 39: Electric Diagram
Electric diagram 10 10 Electric diagram B-W50511-002_en.doc / Januar 16... - Page 40 10 Electric diagram B-W50511-002_en.doc / Januar 16...
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Page 41: Spare Parts List
Spare parts list 11 11 Spare parts list Number Designation Art-No. Eccentrics E10AB000097 Blade adapter left E10AB000039 Blade adapter right E10AB000040 Cylinder screw (Eccentrics) M4x16 DIN 912 K70ZI000011 Inductive ring sensor K90EK000189 Angular connection S5 E90AB000006 Switch mode power supply 16W /24V / 0,67A K90EK000185 Security switch (cap) K90SC000080... - Page 42 11 Spare parts list B-W50511-002_en.doc / Januar 16...
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Page 43: Ec-Declaration Of Conformity
EC-declaration of conformity 12 12 EC-declaration of conformity Manufacturer Weidmüller Interface GmbH & Co. Klingenbergstraße 16 D-32758 Detmold The manufacturer declares sole responsibility for the product Power Stripper AM 12 S Sample Fabrication number: 2016 Year of construction: fabricated in Wangen im Allgäu to which this declaration refers, agrees with the following standards and guidelines: Guidelines: Machinery Directive... -
Page 45: Table Of Figures
Table of figures 13 13 Table of figures Figure 1: Front view ......................10 Figure 2: Choose the right blades fit with the wire ..............11 Figure 2: Eccentric adjustment .....................19 Figure 3: Stripping blades .....................20 Figure 4: Blade spacers ......................21 Figure 5: Holding tong ......................24 Figure 6: Pneumatic maintenance unit .................26 Graphic 1: Waste funnel .......................13 Graphic 2: Connection plate ....................14...
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