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Summary of Contents for 4x4 TOUGH 21-280467
- Page 1 4WD WINCH USER GUIDE 705989 AFTER SALES SUPPORT www.4x4tough.com.au 1300 883 104 sales@4x4tough.com.au MODEL: YEAR WARRANTY 09/21 21-280467 V1.0 21st June, 2021 Original Release...
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Page 2: Table Of Contents
Contents Page WARRANTY DETAILS ....................3 REPAIR AND REFURBISHED GOODS OR PARTS NOTICE ........3 WELCOME ....................... 4 SAFETY PRECAUTIONS ..................5 WINCH OPERATION WARNINGS ..............6 - 7 SYMBOL INDEX ...................... 12V DC 4WD WINCH PARTS LIST ................8 12V DC 4WD WINCH PARTS LIST DIAGRAM ............ -
Page 3: Warranty Details
AFTER SALES SUPPORT 1300 883 104 sales@4x4tough.com.au, www.4x4tough.com.au YEAR WARRANTY AUS Hotline Costs: Landline calls are free. Mobile costs are extra & are dependent MODEL: 21-280467 PRODUCT CODE: 705989 09/2021 on carrier charges – please check charges with your mobile carrier. -
Page 4: Welcome
WELCOME Congratulations on choosing to buy a 4X4 TOUGH® product. In the event you require assistance with your purchase please contact one of our experienced customer service team on 1300 883 104, who will be happy to assist with your enquiry. -
Page 5: Safety Precautions
Please read all instructions carefully before use. Unless directions are followed physical injury or property damage may result. Save these instructions for future reference. Compliance This product has been tests and meets the applicable requirements as set out by standards AS 1418.2-1997 Cranes (including hoists and winches) Serial hoists and winches. -
Page 6: Winch Operation Warnings
Winch Operation Warnings Read the following carefully before attempting to operate your winch and keep the instructions for future reference. This winch is fitted with an in-built thermal overload to prevent damage. If the winch stops during operation turn the winch off and allow it to cool before continuing. The uneven spooling of rope, while pulling a load, is not a problem, unless there is a rope pile up on one section of the drum which can damage the winch. -
Page 7: Symbol Index
WINCH SYNTHETIC ROPE When the rope is replaced, be sure to apply Loctite, or an equal compound, to the rope clamp thread. Tighten the clamp screw properly but do not overtighten. The Loctite will prevent loosening of the screw in arduous conditions. -
Page 8: Dc 4Wd Winch Parts List
4X4 Tough®12V DC 4WD Winch Parts List ITEM DESCRIPTION END HOUSING, ASSEMBLY DECAL SOCKET HEAD CAPSCREW DETENT SCREW O-RING SEAL CLUTCH LEVER GASKET HEX SHAFT SUN GEAR CARRIER ASSEMBLY, STAGE 1 CARRIER ASSEMBLY, STAGE 2 THRUST BEARING CARRIER ASSEMBLY, STAGE 3... -
Page 9: Dc 4Wd Winch Parts List Diagram
4X4 Tough® 12V DC 4WD Winch Parts List... -
Page 11: Installation
The winch should be secured to the mounting with 3/8"UNCx1-1/4" bolts and spring washers provided. The roller fairlead is to be mounted so as to guide the rope onto the drum evenly. 21-280467 12V DC 4WD Winch - Dimensions (Dimensions are in millimetres) -
Page 12: Operation
Control Box - Cable connections Motor - Cable connections To motor Terminal B erminal C (Blue) To motor Terminal A (Red) (Yellow) Terminal A (Red) To positive(+) To motor terminal of Terminal C battery (Blue) To motor Earth Terminal To negative(-) Earth Terminal To motor terminal of... -
Page 13: 5443 Kg /12000 Lb Line Pull And Cable Capacity Table
5443 kg /12,000 lb Line Pull and Cable Capacity Table Layer of cable Rated line pull 12000 9550 8000 6800 6000 per layer 5443 4332 3629 3084 2722 Cable capacity ft 18.6 27.4 30.5 Note: This guide is recommended for average vehicle rolling loads. Some applications may require a larger winch than indicated. -
Page 14: Remote Hand Control Operations
• The hand control is not waterproof and care must be taken in its usage. In the event of damage or breakage, replacement hand controls are available to be purchased through the 4x4 Tough customer service helpline. Battery Replacement The hand control is supplied with a Alkaline 23A 12V battery within the hand control and a spare battery if it requires changing. -
Page 15: Maintenance & Storage
Q: Can I operate my winch wirel essly? A: Yes. While all winches come with a wired remote control, your 4X4 Tough Winch also operates wirelessly. With maximum ranges of between 25 and 30 metres, Refer to the operating instructions on page 13 within this manual. -
Page 16: Troubleshooting
Refer to page 15 - Battery replacement. Exceed the wireless distance range The 4x4 TOUGH winch operates wirelessly within a range of between 25 and 30 metres. If this distance is exceeded the winch will not operate.
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