Enerpac ECCE26 Instruction Sheet

Enerpac ECCE26 Instruction Sheet

Chain cutter

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4308
Rev. C
06/20
INDEX
1.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . 6
INTERNATIONAL STANDARDS . . . . . . . . . . . 7
4.0 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 7
5.0 RECEIVING INSTRUCTIONS . . . . . . . . . . . . . 7
6.0 SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.0 POWER REQUIREMENTS . . . . . . . . . . . . . . . 8
9.0 CUTTER OPERATION . . . . . . . . . . . . . . . . . 10
10.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 13
11.0 CLEANING THE PISTON AREA . . . . . . . . . 20
12.0 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . 21
13.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . 21

1.0 SAFETY

1.1 Introduction
Read all instructions carefully. Follow all recommended
safety precautions to avoid personal injury as well
as damage to the product and/or damage to other
property. Enerpac cannot be responsible for any
damage or injury from unsafe use, lack of maintenance
or incorrect operation. Do not remove warning labels,
tags, or decals. In the event any questions or concerns
arise, contact Enerpac or a local Enerpac distributor for
clarification.
If you have never been trained on high-pressure hydraulic
tool safety, consult your distributor or service center for
information about an Enerpac hydraulic safety course.
This manual follows a system of safety alert symbols,
signal words and safety messages to warn the user of
specific hazards. Failure to comply with these warnings
could result in death or serious personal injury, as well
as damage to the equipment or other property.
The Safety Alert Symbol appears throughout
this manual. It is used to alert you to
potential physical injury hazards. Pay close
attention to Safety Alert Symbols and obey
all safety messages that follow this symbol to avoid the
possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or
EN
property damage messages and designate a degree or
level of hazard seriousness. The Signal Words used in
this manual are DANGER, WARNING, CAUTION and
NOTICE.
1.2 Hydraulic Cutter Safety Precautions
following precautions and instructions may result in
death or serious personal injury. Property damage
could also occur.
• Read
• Read this manual before operating the cutter, or
• Follow all instructions and heed all precautions
Instruction Sheet
Chain Cutter
Model ECCE26
Indicates a hazardous situation that,
DANGER
NOTICE:
if not avoided, will result in death or
serious personal injury
Indicates a hazardous situation that,
WARNING
NOTICE:
if not avoided, could result in death
or serious personal injury.
Indicates a hazardous situation that,
CAUTION
NOTICE:
if not avoided, could result in minor
or moderate personal injury.
Indicates
NOTICE
important, but not hazard related
(e.g. messages relating to property
damage). Please note that the Safety
Alert symbol will not be used with this
signal word.
Failure to observe and comply with the
WARNING
NOTICE:
and
completely
precautions and instructions in this manual. Always
follow all safety precautions and instructions,
including those that are contained within the
procedures of this manual.
before performing any adjustments, inspections,
maintenance or repairs.
stated in this manual.
information
considered
understand
the
safety
1

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Summary of Contents for Enerpac ECCE26

  • Page 1: Table Of Contents

    Please note that the Safety tags, or decals. In the event any questions or concerns Alert symbol will not be used with this arise, contact Enerpac or a local Enerpac distributor for signal word. clarification. If you have never been trained on high-pressure hydraulic 1.2 Hydraulic Cutter Safety Precautions...
  • Page 2 • Stop the cutter if people and/or animals enter the equipment replacement parts. For repair service, work area. contact the Enerpac authorized service center in your area. • Ensure that the operator is alert, observant of the task being performed and that the work is being...
  • Page 3 • Be certain that the tool is disconnected from the AC damaged in any manner. power supply before reaching inside the cutting head • Return the tool to the nearest Enerpac authorized to clear jams, or for any other reason. service center for examination, repair, or electrical or •...
  • Page 4 If not, obtain replacements from is any doubt as to whether the tool is properly wired. Enerpac. Refer to tool repair parts sheet for locations • Do not modify the plug provided with the tool. and part numbers. Failure to maintain safety symbols...
  • Page 5 1.6 Crush Hazard Cutter will start immediately when DANGER connected to AC power supply and on-off trigger is depressed. DO NOT place hands, fingers or other parts of your body inside the cutting head unless cutter is disconnected from AC power supply. Death or serious personal injury will result if cutter is started while persons are working inside the cutting head.
  • Page 6: Product Data

    2.0 PRODUCT DATA 2.1 Cutter Maximum Capacities Material Maximum Chain Type Material to be Cut Diameter Hardness Rockwell C Grade 80 1.02 Metal chain Grade 100 0.51 Material to be cut must not exceed any of the stated maximum limits shown in this table. NOTICE Cutter may stall during operation if one or more of the maximum limits is exceeded.
  • Page 7: Conformance To National And International Standards

    Refer to Sections 2.1 through 2.4 of this manual for maximum cutting capacities, 4.0 DESCRIPTION specifications and dimensions. The Enerpac model ECCE26 is a fixed-head hydraulic 5.0 RECEIVING INSTRUCTIONS cutter designed to cut metal chains. Visually inspect all components for shipping damage.
  • Page 8: Set-Up

    6.0 SET-UP 8.0 MAJOR FEATURES AND COMPONENTS 6.1 Delivery and Handling 8.1 Cutter Safety Guard The cutter and various related items are housed inside a When closed, the safety guard helps prevent hand plastic storage case. The cutter should be stored in this contact with the moving piston and blade.
  • Page 9 8.2 Opening and Closing the Safety Guard The safety guard contains a U-shaped handle at the hinged end. Use this handle to open and close the guard. Open the safety guard as shown in Figure 3. Figure 5, Trigger On-Off Switch The cutter safety guard is not shown in WARNING NOTICE:...
  • Page 10: Cutter Operation

    9.0 CUTTER OPERATION 8.4 Piston Release Lever Before using the cutter, check that the piston release lever 9.1 Foreseen Use and Residual Risks is moved fully clockwise to position 1. See Figure 8. This Failure to observe and comply with the WARNING NOTICE: will enable the piston and moving blade to advance when...
  • Page 11 9.2 Operating Precautions 9.4 Locating and Positioning the Cutter Failure observe following • Before inserting the chain inside the cutting head, be WARNING NOTICE: precautions and instructions could result in death or certain that the cutter is placed on a solid and stable serious personal injury.
  • Page 12 9.6 Positioning Material Inside the Cutting Head 9.7 Cutting Procedure (typical) Be sure that the piston and moving blade are located 1. Make sure the correct fixed blade is installed for in the fully retracted “home” position before placing the the diameter of the chain being cut.
  • Page 13: Maintenance

    10.0 MAINTENANCE cutter must sometimes WARNING NOTICE: operated in order to complete a maintenance or 10.1 Preparation for Maintenance repair procedure being performed, or to prepare it All cutter maintenance procedures must be performed for a procedure that is about to be performed. under the following conditions: However, to prevent start-up while persons are •...
  • Page 14 7. If oil level is low, slowly add new Enerpac HF oil the oil or entering the cutter. Impurities can cause through the oil drain/fill hole, until the oil level is up to permanent damage to the hydraulic components.
  • Page 15 Figure 12D, Diaphragm Cover (1) Figure 12A, Oil Reservoir Cap (1) Figure 12B, Oil Reservoir Cap - Loosen (1) and Tighten (2) Figure 12E, Diaphragm Cover (1), Spring (2), Pusher Disc (3), Diaphragm (4), Figure 12C, Adding Oil to Reservoir Fill Hole (1) Diaphragm Opening (5) and Reservoir (6) Figure 12, Hydraulic System Maintenance...
  • Page 16 22. Move the piston release lever to position 1 (see diaphragm opening facing up. Figure 8) and tighten. 23. Connect the cutter to the AC power supply. Use only new Enerpac HF oil in the following NOTICE step. Use of other oils may damage the cutter and may WARNING NOTICE: invalidate the Enerpac product warranty.
  • Page 17 accidental start-up during blade replacement. Serious personal injury could result. • Use extreme caution when removing and installing blades. Blades may be sharp even when worn. To avoid hand injury, wear appropriate personal protective equipment (PPE) and avoid contact with blade cutting edges.
  • Page 18 10.6.2 Blade Replacement - Fixed Blade Replace the fixed blade as described in the following steps. Refer to Figure 13, items 1 through 3. Key: 1. Safety Guard 2. Fixed Blade 3. Fixed Blade Screw Figure 13, Fixed Blade Replacement 1.
  • Page 19 10.6.3 Blade Replacement - Moving Blade Replace the moving blade as described in the following steps. Refer to Figure 14, items 1 through 5. Key: 1. Moving Blade Screws 2. Blade Holder 3. Moving Blade 4. Positioning Pin 5. Moving Blade Support Figure 14, Moving Blade Replacement 1.
  • Page 20: Cleaning The Piston Area

    3. Move the piston release lever counterclockwise the cutter should be inspected and serviced by an to manually release the piston. See Figure 15, Enerpac authorized service center. position 2. Position 1 (normal operation) Position 1...
  • Page 21: Storage

    • Thoroughly clean the cutter. Remove any loose center. Inspection and repairs should be performed dust or dirt. Dry the cutter after completing cleaning only by an Enerpac authorized service center or other procedures. qualified hydraulic tool service facility. • Lubricate the cutter metal surfaces using a clean oil- moistened rag to provide added corrosion protection during storage.
  • Page 22 Table 2 - Troubleshooting Chart, Cutter Electrical Components Symptom Possible Cause Solution Maint. Level 1. Motor will not No AC electric power. Check the power supply and circuit Operator start. breaker or fuses. Worn or broken AC power Replace old cord with a new cord of the Service Center cord.
  • Page 23 Table 3 - Troubleshooting Chart, Cutter Hydraulic Components Symptom Possible Cause Solution Maint. Level 1. Piston does not Return stroke incomplete. Manually return the piston. Operator advance. Low hydraulic oil level. Check oil level. Add oil if low. Operator Piston release lever loosened. Return piston release lever to position 1.
  • Page 24 WWW.ENERPAC.COM...

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