Designated use of the machine The ALTOR 7560 silo unloader - straw spreader - mixer - distributor must only be used for the work for which it is designed: taking silage from the silo, loading round or rectangular bales, transport and distribution in feeding areas and spreading bedding in the animal rest areas.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Contents Dear Owner ........................1 Contents..........................2 Identification of the machine..................5 Front view............................5 Rear view............................5 Model identification plate ........................6 Optional equipment..........................6 Safety..........................7 Description of symbols used in this document................7 Safety instructions ...........................8 Location and description of safety decals on the machine ............18...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Instructions for transport.................... 50 Conformity with the road regulations ..................50 Instructions for work ....................51 Preliminary checks......................... 51 Functional check, no load ......................52 Silage unloading..........................55 Loading bales ..........................57 Distribution .............................
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Identification of the machine 1. Front view 2. Rear view Identification of the machine...
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 3. Model identification plate Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Safety 1. Description of symbols used in this document This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury. This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
Never let anyone operate the machine who is not trained to do so. Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer. Precautions to be taken before carrying out any operations on the machine...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions to take before using the machine Do not wear loose clothing which could become caught up in moving parts. Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear defenders, etc.).
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions when driving on public roads Dimensions Depending on the dimensions of the machine, contact the relevant authorities to ensure that it can be legally transported on public roads.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions when coupling Before attaching the machine, make sure that it cannot accidentally start moving (chock the wheels) and that the parking stand is in the right position. The machine must only be attached to the hitch points provided for this purpose.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 PTO shaft Use only PTO shafts supplied with the machine or recommended by the manufacturer. The protective shield of the tractor PTO stub, the PTO shaft guards and the protective covering of the machine input shaft must always be in place and in good condition.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions during manoeuvres When moving the machine from the transport position to the working position and vice versa, make sure that nobody is within the machine pivoting area. Remote controlled components...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Waste disposal Respect the environment! Never spill pollutants (oil, grease, filters, etc.) on the ground, never pour them down the drain and never discard them in any other place where they could pollute the environment. Never throw away or burn a tyre.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Projection of stones and foreign objects For driver safety, always use a tractor equipped with a cab. Even when the machine is used in accordance with its purpose, objects may be projected. Stones and other foreign objects projected by the moving parts can travel a considerable distance.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions and prevention of fire risk Your machine works with moving parts (bale separator(s), turbine) and highly inflammable products. There is therefore a real risk of fire resulting from: - Overheating of the power takeoff friction limiter.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 3. Location and description of safety decals on the machine Safety...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Description of safety decals Operating instructions (1) The operators' manual contains all the information necessary for using the machine safely. It is imperative to read and comply with all instructions.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Tire pressure (5) Check the fixing of the wheels and the tire pressure regularly. Conveyor chain tension (6) Check the tension of the conveyor chains regularly. Greasing the cylinder rod (7) Grease the cylinder rods in contact with the outside.
4. Road safety equipment and recommendations The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. Always keep to the legal speed limit for driving a tractor-machine assembly on public roads.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Ref. Description ATHENOR 7560 Overall width 2,38 m (7’10’’) Overall length on the machine on the ground 4,89 m (16’1’’) Overall height with machine on the ground 2,14 m (7’) Maximum height of the machine on the ground 4,82 m (15’10’’)
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Putting into service 1. Description of control elements ELECTRICAL CONTROLS For standard machines and adjustable chute Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Box On/Off switch (A) Controls in neutral (0) Controls active (1) Raising / lowering the cap (B) Raising the deflector Lowering the deflector Adjusting the conveyor speed (C) The speed is adjusted by a knob graduated from 0 to 10.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Raising / lowering the arm and body (D) Arm raising Arm lowering Raising the body Lowering the body Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Raising /lowering the distribution chute (E) Raising the chute Lowering the chute Opening / closing the hook (E) Opening the hook Closing the hook Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Conveyor forward/reverse (F) Conveyor in forward motion Conveyor in reverse The conveyor only works in forward motion when the bale separator is in fully engaged position. Flap closing the swivel chute and for recycling...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 For machines with mixer seedbox and steerable chute Box On/Off switch (A) Controls active 0 Controls in neutral 1 Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Raising / lowering the cap (B) Raising the deflector Lowering the deflector Adjusting the conveyor speed (C) - The speed is adjusted by a knob graduated from 0 to - Position 0 corresponds to zero conveyor speed.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Raising / lowering the arm and body (B) Arm raising Arm lowering Raising the body Lowering the body Opening / closing the hook (F) Opening the hook Closing the hook...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Raising /lowering the distribution chute (F) Raising the chute Lowering the chute Mixing screw rotation (G) - The lever is at top right, the conveyor-bale separator is running alone in forward gear.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Flap closing the swivel chute and for recycling Position of distribution chute Position of adjustable chute Flap installation is hydraulically controlled. This maneuver takes several seconds, so hold the lever in the required position for a few moments.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 For machines with double control Raising / lowering the arm and body (A) Arm raising Arm lowering Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Lowering the body Arm raising Opening / closing the hook (B) Opening the hook Closing the hook Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Changing the blower speed The gear lever is offset with a flexible remote control. The lever has three positions (for a PTO speed of 540 - 0: Loading using a machine fitted with a hydraulic unit.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 2. Coupling and uncoupling Before hitching the machine, make sure that there is sufficient ballast on the front axle of the tractor. Ballast may need to be added to the front of...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Machines equipped with a weighing system with this type of coupling, when turning tightly, don't catch the coupling bar (or lifting arms) against the drawbar: there is a strong risk of damaging the tongue weight indicator.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Setting the coupling drawbar Adjusting the drawbar allows you to position the body at the desired level no matter which tractor is used. For a good mixture, the back of the body must be slightly lower than the front.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Positioning the controls In the case of electrical controls, the unit can be placed where the user wants in the cab. The gear lever can be placed on the tractor or on the machine.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 4. Mixing hopper The mixing hopper with a volume of 575 can be used to add minerals and concentrate to rough fodder (grass or maize silage...). Incorporation takes place in the turbine.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Hydraulic connections To use the machine with a tractor with a hydraulic output in excess of 60 l/min (15.9 gal/min), a flow divider must be fitted to prevent the circuit overheating.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Before connecting, make sure that the couplers are clean. The plastic caps MUST be used when the machine is not hitched to the tractor. After connecting the hoses, check that there is no risk of catching them during operation.
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15 A 83233017 A7040069 ALTOR 7560 Adjustable chute 20 A 83233018 A7040069 ALTOR 7560 Mixer hopper 15 A 83233017 30 A 83233020 A7040170 ALTOR 7560 Mixer hopper + 20 A 83233018 30 A 83233020 A7040170 Swivel chute Putting into service...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 PTO shaft Make sure that the PTO shaft is correctly adjusted, to avoid premature wear and tear. Separate the two half PTO shafts and connect them to the machine's input shaft and to the tractor PTO stub.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 To avoid serious accidents, the PTO drive shaft guards must be properly in place and fixed with the chains provided. Attach PTO shaft guard chain in hole (1) on machine side.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Instructions for transport 1. Conformity with the road regulations Before driving the machine on public roads, ensure that the machine complies with current highway code regulations. Check that the braking and lighting systems are in good condition.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Instructions for work Before placing the machine in working position: Check the immediate surroundings before starting up the machine. Make sure that the visibility is adequate and that there are no obstacles in the machine working area.
- Reduce the engine speed once again until it is idling. If the machine is noisy or vibrating abnormally, stop the PTO immediately and refer to the troubleshooting section or contact your Kuhn dealer. When the problem has been solved, start the test procedure again from the beginning.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 - Operate the hydraulically-controlled elements and check that the machine is functioning properly. - Stop the PTO, switch off the control unit and switch off the tractor engine. If one of the hydraulic functions is not working, or...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Precautions and prevention of fire risk Your machine works with moving parts (bale separator(s), turbine) and highly inflammable products. There is therefore a real risk of fire resulting from: - Overheating of the power takeoff friction limiter.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 3. Silage unloading For a machine equipped with a hydraulic unit, you must set the gearbox to neutral.. Approaching the silo - Set the hydraulic distributo control to continuous pumping mode.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Loading the machine Always start unloading the product from the top. - From the tractor cab or walkway, position the hook so as to take the product over a depth of about 40 cm (1’4’’).
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 4. Loading bales For a machine equipped with a hydraulic unit, you must set the gearbox to neutral.. Round bales - Raise the arm and hook for good visibility.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Rectangular bales - Raise the arm and hook for good visibility. - Reverse the machine near to the bale. - Extend the hook as far as it will go and lower the arm until it contacts the middle of the bale.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 5. Distribution Select the blower speed for feeding: 270 min Always start the tractor power takeoff before starting up the bale separators and conveyor. Always stop the bale separators and conveyor before the power takeoff.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Never attempt to clear the product by hand or with a tool (fork, etc.) while the machine is running. If the blower or bale separator is blocked, use the hook (1) inside the left hand machine casing, to remove any product which is stuck in the distribution chute or bale separator.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Silage distribution - Start up the tractor PTO and bring the engine up to nominal speed. - Switch the tractor's hydraulic distributor to continuous pumping. - Point the delivery chute downwards so that the forage should be properly channelled to the ground or into a trough.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Distributing hay in round bales - Start up the tractor PTO and bring the engine up to nominal speed. - Switch the tractor's hydraulic distributor to continuous pumping. - Point the delivery chute downwards so that the forage should be properly channelled to the ground or into a trough.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Operating tips - To make it easier for the bale separators to feed the turbine, turn the bale freely as the bale separators do their work. - Reduce engine speed when feeding is over to limit projections.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 6. Straw blowing Select the blower speed for straw blowing: 540 min - Start up the tractor PTO and bring the engine up to nominal speed. - Switch the tractor's hydraulic distributor to continuous pumping.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Operating tips - For uniform straw blowing, the bale must be permanently in contact with the bale separators although without being excessively blocked with the hook.. - Lift the back of the machine slightly to avoid the bale being thrown to the back of the beater bar.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Optional equipment 1. Hydraulic unit Kit no.: 1926100 The hydraulic unit can be mounted on machines already in service. The hydraulic unit is designed to provide the hydraulic power needed to run the machine.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Under no circumstances must you use the tractor power take-off 1000 min - Start the tractor, then gradually engage the power take-off until the pump turns. - Check that all machine functions are operational.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 2. Leg with holes Kit no.: 1926174 Not available in certain countries. The height of this leg cannot be adjusted when it is supporting the machine. The leg is designed for users who never need to couple the machine to the tractor eye-bolt.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 4. Swivel chute The maximum distance of straw spreading with the swivel chute is 13 m (4’3’’). The swivel chute is indispensable in buildings with a single central alley and only one entrance.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 5. Simple weighing system T10 The device is used to weigh the animals' rations. Machines not pre-equipped with a T10 weighing unit, cannot be fitted with a T75L programmable unit.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 7. Homokinetic transmission with free wheel and friction limiter Kit no.: 1926005 The transmission can be mounted on machines already in service. The homokinetic transmission provides a wider angle of displacement and free rotation of the blower.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Maintenance and storage 1. Greasing and oil change Frequency chart After 50 Every 100 Every 500 Every 1500 After 2 hours hours hours hours hours Greasing Grease: - Greasing points from (1) to...
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25 daN m and the tire pressure is 8 bars - Check the state of wear of the moving parts, replace them if necessary with KUHN parts - Clean the machine (body, gate and chute). Avoid splashing the electrical components, the belt, etc.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Arm pivot The chute cylinder Parking stand Front conveyor sheave Axle pivot Bale separator bearing Axle cylinder pin Arm cylinder pin Rear sheave 10 : Hook cylinder pin 11 :...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Greasing The greasing points are shown by a white picture on a blue background. Some greasers are situated under cases or protective plugs. Upon delivery, take the time to open all the cases in order to find all the different greasing points.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 PTO shaft The transmission must be greased with the "transmission in line". Every 8 hours • universal joints (1) Every 20 hours • transmission tube (2) Every 40 hours •...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 2. Checking friction limiter settings Torque calibration is provided by the pressure of the spring-washers on the friction disks. - The collar (1) is used as a reference for calibrating the limiter correctly.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 3. Control storage ELECTRICAL CONTROLS Make sure the controls are put away after every use to protect them from the weather. Machine without hopper A fastening hook (1) is located under the front right casing.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Walkway dual control To protect the walkway dual electric controls, close the lid of the control box after each use. Maintenance and storage...
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 4. Cleaning the conveyor The conveyor is contained in a unit to keep it clean. Open the emptying hatch once a week to remove product accumulated at the back of the unit.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 5. Conveyor chain tension Check the chain tension after every 100 hours of use. If the arrow is over 150 mm (0’6’’) mm, tighten the chains. Never completely tighten the chains. Leave a minimum play of 50 mm (0’2’’) mm...
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 6. Control sections To guarantee optimum cutting, the edges of the sections must be kept sharp. Sharpen or replace them as necessary.. You can also swap sections around in order to use both cutting edges of each section.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 9. Storage If the machine is not to be used for a long period, prepare it for storage: - Clean the body (inside, outside and underside). Do not clean the cylinder rods with a pressurized washer and detergent.
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 10. Maintenance Before carrying out any maintenance or repairs on the machine, switch off the tractor engine, remove ignition key, wait until all moving parts have come to a standstill and remove PTO shaft.
Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 $Trouble shooting guide Problem Cause Remedy Make sure the hydraulic connection between the tractor and the machine is correct (pressure and return). Check the hydraulic pressure Lack of power in the hook...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Problem Cause Remedy Disengage the tractor PTO and switch off the engine. Check the blower for product build up. If necessary, use the hook fixed inside the casing on the left side of the...
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The blower bangs when the The friction limiter slips in fits and fitted with a hydraulic PTO clutch, PTO engages starts consult the Kuhn dealer to solve the problem of the clutch progression for all tractor engine speeds. Trouble shooting guide...
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Silo unloader - Straw spreader - Mixer - Distributor ALTOR 7560 Problem Cause Remedy The speed of descent of the arm can be adjusted via the speed limiter (1) under the machine's left-hand casing. The arm descends too slowly or too fast or the hook does...
- This Limited Warranty will not apply to any product that is altered or modified in any way without the express permission of the Company, or if parts not made by Kuhn are used on a machine sold by the Company and/or if repairs have been carried out by anyone other than Authorized Service Dealers.
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- The warranty claim is completed on line via extranet - www.kuhn.com or submitted on a KUHN warranty claim form and and returned to the Company within one month after the date of failure or the date of problem becoming apparent.
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