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Chen Hsong CDC-2000 Operational Manual

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1.
CDC-2000 COMPUTER PANEL OVERVIEW-------------------------------------------------1
1.1.C
OMPUTER PANEL DESCRIPTION
1.2. M
ENITOR QPERATIONAL KEYS
1.6. M
OTON OPERATIONAL KEYS
1.7. C
HART OPERATIONAL KEYS
1.8.
FORMING STATUS OPERATIONAL KEYS
2.
COMPUTER CHART OVERVIEW-------------------------------------------------------------------13
2.1. S
YSTEM INITIAL CHART
2.2.
2.3. A
UTO PERATION SETTING
2.4. M
ONITOR TIME CHART
2.5. S
ET UP FOR BOOSTER CYLINDER MOLD CLOSING AND OPENING
2.7.
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2.8.
SORE PULL SETUP
2.9.
2.10.
-
2.11.
2.12.
2.13.
2.14.
2.15.
2.16.
2.17.
2.18.
2.19.
2.20.
PROMPT SETTING CHART
2.21.
2.22.
TEMPERATURE SETTING CHART
2.24.
2.25.
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T1---------------------------------------------------------------------------77
T2---------------------------------------------------------------------------78
CDC-2000 Operational Manual
-----------------------------------19
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I

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April 27, 2025

CDC 2000 panel master password

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Mr. Anderson
May 14, 2025

The master password for the Chen Hsong CDC-2000 panel is 1455.

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Summary of Contents for Chen Hsong CDC-2000

  • Page 1: Table Of Contents

    CDC-2000 Operational Manual CDC-2000 COMPUTER PANEL OVERVIEW-------------------------------------------------1 1.1.C -------------------------------------------------------------------------1 OMPUTER PANEL DESCRIPTION 1.2. M ---------------------------------------------------------------------------2 ENITOR QPERATIONAL KEYS 1.3. N -----------------------------------------------------------------------------4 UMBER OPERATIONAL KEYS 1.4. C --------------------------------------------------------------------------6 OMBINED OPERATIONAL KEYS 1.5. P -------------------------------------------------------------------------------6 OWER OPERATIONAL KEYS 1.6. M -------------------------------------------------------------------------------7 OTON OPERATIONAL KEYS 1.7.
  • Page 2 CDC-2000 Operational Manual 2.26. T3---------------------------------------------------------------------------79 TEMPERATURE CURVE OF 2.27. T4---------------------------------------------------------------------------80 TEMPERATURE CURVE OF 2.28. T5---------------------------------------------------------------------------81 TEMPERATURE CURVE OF 2.29. ------------------------------------------------------------------------------82 TEMPERATURE CURVE OF 2.30. TC--------------------------------------------------------------------------83 TEMPERATURE CURVE OF 2.31. -------------------------------------------------------------------------------84 MOULD NUMBER SETTING 2.32. -----------------------------------------------------------------------------------88 SPARE COUNTER SETUP 2.33. --------------------------------------------------------------------------------90 QUALITY RECORD CHART 2.34.
  • Page 3 CDC-2000 Operational Manual 3.15."023 "---------------------------------155 ERROR OF COUNTER SWITCH FOR ADJUSTING MOULD 3.16."027 "----------------------------------------------------------155 TURN OFF THE POWER TO RESTART 3.17."028 "-------------------------------------------------156 THE MOTOR OF PUMP EXCEEDS THE LOAD 3.18."029 "----------------------------------------------------156 NOT BE NORMAL FOR MOTOR STARTING 3.19."031 "-----------------------------------------------156 TEMPERATURE OF CYCOIC OIL IS TOO LOW 3.20."035...
  • Page 4 CDC-2000 Operational Manual 3.53."090 1"---------------------------------------174 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.54."091 2"----------------------------------------174 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.55."092 3"----------------------------------------174 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.56."093 4"----------------------------------------174 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.57."094 5"----------------------------------------174 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.58."095 6"----------------------------------------175 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3.69."096...
  • Page 5 CDC-2000 操作手冊 Operational Manual CDC-2000 Controller Panel Overview 1.1. Controller Panel Description 04/08/13...
  • Page 6 CDC-2000 操作手冊 Operational Manual 1.2. Manually Operational Keys In manual mode, Operational keys can accomplish a particular task of the whole cycle. The process of the operational cycle is shown below Inj.Carri.F Plastic Clamp Injec. Screw Dec. Eject.Bw Eject. Fw M.Op.
  • Page 7 CDC-2000 操作手冊 Operational Manual The functions of the manually operational keys are shown below: :Mode open. : Mode close. : Ejector backward. : Ejector forward. : In manual mode, when pulling core is set on Menu (06),this button can move the core 1 backward manually.

  • Page 8: Number Operational Keys

    CDC-2000 操作手冊 Operational Manual : Safety door open (Not used now). : Safety door close (Not used now). : Injection carriage forward. : Injection carriage backward. : Injection. : Plasticizing. : Screw decompression. 1.3. Number Operational Keys: 04/08/13...
  • Page 9 CDC-2000 操作手冊 Operational Manual Operational functions are shown below: : Number “ 0 ” or blank space. : Number “ 1 ” or alphabets “ S ” , ” T ” , ” U ” . : Number “ 2 ” or alphabets “ V ” , ” W ” , ” X ” .

  • Page 10: Combined Operational Keys

    : Back up 3. : Back up 4. : Print the current Menu, don ’ t use it when no printer. Otherwise, The CDC-2000 will stop to work. 1.5. Power Operational Keys: 1) To Push the E-stop to turn off the power of the Controller; to rotate the...
  • Page 11 CDC-2000 操作手冊 Operational Manual E-stop and the button will arise, then to push key can turn on the power of the controller. 1.6. Motor Operational Keys: : Start motor, LED Light located on the upper left of the button is on if the upper left would be off.
  • Page 12 CDC-2000 操作手冊 Operational Manual 1.7.1. After the start-up system Menu test is finished, Menu switches to Operational Menu (01), The two bottom lines which have the yellow background are the Menu names that are often used. Press the fast-selection keys can switch to the required Menu. For example,...
  • Page 13 CDC-2000 操作手冊 Operational Manual 1.7.2. CDC-2000 Menu and index tables are shown below for reference: Menu Mold close Ejector injection plasticizing Temperature products functional Time Prompt Cycle Mold open screw setting counter selection Settin setting Monitor Index Menu Mold no...
  • Page 14 CDC-2000 操作手冊 Operational Manual Menu Mold close ejector Injection Plasticizing Temperature Products Functional Time Prompt Cycle Mold open screw setting counter Selection setting setting monitor Index Menu Mold no Carriage Temperature Core pull unscrew Air-blew modulating Input Output Peripheral setting...
  • Page 15 CDC-2000 操作手冊 Operational Manual Screen Mold no carriage Temperature Core pull unscrew Air-blew Modulating Input Output peripheral Display setting timer mold monitor monitor setting Index Counter Screen Program Relay 時間制 Input Output Display monitor monitor monitor monitor monitor 檢視 Index...
  • Page 16 CDC-2000 操作手冊 Operational Manual : Auto mode selection key, the LED indicator on upper left of the button is on when the controller is in auto mode. If the LED indicators on are twinkling, all of the data can not to changed.
  • Page 17 CDC-2000 操作手冊 Operational Manual 2. Computer Menu: 2.1. System Starting Menu Chart 00 震雄機械廠股份有限公司 CHEN HSONG MACHINERY TAIWAN CO.,LTD. Factory address: Sung Chiang N. Road. Chung Li Industrial District Chung Li, Taoyuan, R. O. C. : 886-3-452-2288 : 886-3-452-0261 E-mail : asian@asianplastic.com.tw...

  • Page 18: Manual Operation Settintg

    CDC-2000 操作手冊 Operational Manual 2.2. Manual Operation Setting Chart 01A Manual monitor chart 01/31 11:25 Mold no. nozzle YYYYYYYY aaaaaaa Sbb Pcc Bdd EEEE.Emm Total products : WWWWW Good products : XXXXX OOOO.Omm PPPP.Pmm QQQQ.Qmm SSSkg/cm RRRrpm Mold c ejector inject. plast. Temp. produ. funct. Time prompt cycle Mold o screw setting count.
  • Page 19 CDC-2000 操作手冊 Operational Manual “ eee ” :The practical temperature of barrel sector 4. “ FFF ” : Temperature setting of barrel sector 5. “ fff ” :The practical temperature of barrel sector 5. “ GGG ” : Temperature setting of barrel sector 6.
  • Page 20 CDC-2000 操作手冊 Operational Manual Chart 02B Auto monitor chart 01/31 11:25 Mold no. nozzle YYYYYYYY aaaaaaa Sbb Pcc Bdd EEEE.Emm Total products : WWWWW injection time : KKKK.K Good products : XXXXX cooling time : LLLL.L Cycle time : MMMM.M middle time : NNNN.N...
  • Page 21 CDC-2000 操作手冊 Operational Manual “ FFF ” :Temperature setting of barrel sector 5. “ fff ” :The practical temperature of barrel sector 5. “ GGG ” :Temperature setting of barrel sector 6. “ ggg ” :The practical temperature of barrel sector 6.
  • Page 22 CDC-2000 操作手冊 Operational Manual The main purpose of the Menu is to exhibit the time monitoring in auto operation. Move the cursor to the parameter that you want to change, adjust the parameter by numerical keys, and then push key to finish the correction. The setting description of “...
  • Page 23 CDC-2000 操作手冊 Operational Manual 2.5. Setup for Mold Closing and Opening 2.5.1. Mold closing and mold opening for toggle clamping Chart 03 Mold close mold open setting ????.?mm ?????p high speed low speed high pressure velocity % clamping force pressure %...
  • Page 24 CDC-2000 操作手冊 Operational Manual setup. IIIII : Booster cylinder fast mold-closing end-position setup. TTT : Display the mold-closing fore of toggle type machine by moving cursor to “ FFFFF ” , then press key. iii.i :Display the mold-closing operational time, the descending order of the requirement for booster cylinder mold-closing switch position setup is.
  • Page 25 CDC-2000 操作手冊 Operational Manual QQ : Booster cylinder decelerated mold-opening pressure setup. UU : Booster cylinder decelerated mold-opening counter-balance pressure setup. RRR.R : Booster cylinder decelerated mold-opening end-position setup. hhh.h : Display cylinder mold-opening end-position setup. The descending order of the requirement for booster cylinder mold-opening switch position .
  • Page 26 CDC-2000 操作手冊 Operational Manual C.h) cc :Mold-opening pressure setup for booster cylinder special mold. 2.5.2. High-Pressure Cylinder Mold-Closing and Mold-Opening Setup Chart 03 Mold-closing mold-opening setup ????.?mm ?????p fast speed low-pressure high-pressure velocity % clamping force pressure % TTT Ton time (sec) vvv.v...
  • Page 27 CDC-2000 操作手冊 Operational Manual gg : back pressure setup for high-pressure cylinder high-pressure mold-closing. IIIII :end-position setup for high-pressure cylinder high-pressure mold-closing. TTT : clomping fore setup for high-pressure cylinder high-pressure mold-closing. iii.i : Display the clamping time for high-pressure cylinder high pressure RRR.R...
  • Page 28 CDC-2000 操作手冊 Operational Manual The descending order of the requirement for high-pressure cylinder mold-opening switch position . Setup is : RRR.R mm > OOO.O mm > aaaa. amm > LLLLL p > IIIII p 。 2.5.2.4. Sequence Diagram of High-Pressure Cylinder Mold-Opening...
  • Page 29 CDC-2000 操作手冊 Operational Manual 2.5.3. Mold-Opening & Mold-Closing Parameter Setup for Two Platen Type Machine Chart 03 Mold-closing mold-opening ????.?mm ?????p fast-speed low-pressure high-pressure velocity % clamping force pressure % TTT ton time (sec) vvv.v position mm CCC.C FFFFFp IIIIIp coun-bal pre.%...
  • Page 30 CDC-2000 操作手冊 Operational Manual 2.5.3.2 Move cursor to the desired parameter. Key in desired digits and press complete a correction． Code descriptions of Menu (03) for carriage cylinder are as follows: A) AA : Speed setup of carriage cylinder for mold-closing.
  • Page 31 CDC-2000 操作手冊 Operational Manual 2.5.3.4. Sequence Diagram of Fast Cylinder Mold-Opening Fast operational distance decelerated fast mold-opening slow mold-opening Mold-opening Split nuts of details, ddd.d please Special mold distance refer to chart (04) End-position mold-opening Velocity parameter Pressure parameter Counter-balance pressure parameter Special mold start-position aaaa.a...
  • Page 32 CDC-2000 操作手冊 Operational Manual B) Fast-speed cylinder mold-opening as the 2 step to quickly open the molds. Either the standard mold-opening method or the hydraulic pressure loop differentiated method can be applied in this step. If you choose the hydraulic pressure loop differentiated method, please move to “...
  • Page 33 CDC-2000 操作手冊 Operational Manual 2.5.4. Mold Closing and Opening Setup for Combined High-Pressure Cylinder, Chart 03 Fast-tank mold closing and opening setup ????.?mm Fast-speed low-pressure high-pressure velocity % clamping force pressure % TTT ton time (sec) vvv.v position mm CCC.C...
  • Page 34 CDC-2000 操作手冊 Operational Manual N) iii.i : Mold-closing time display. O) The descending order of the requirement for mold-closing switch position setup is : RRR.Rmm ≧ WWWW.Wmm ≧CCCC.Cmm ≧ FFFFFp ≧ IIIIIp. 2.5.4.2. Operational Description for Fast Mold-Closing: There are three phases for fast mold-closing: A) Fast mold-closing as the first step to move molds speedily.
  • Page 35 CDC-2000 操作手冊 Operational Manual A) JJ :Slow mold-opening speed setup. B) KK : Slow mold-opening pressure setup. C) SS : Slow mold-opening counter-balance pressure setup. D) LLLLL : Slow mold-opening end-position setup. E) MM : Fast mold-opening speed setup. F) NN : Fast mold-opening pressure setup.
  • Page 36 CDC-2000 操作手冊 Operational Manual 2.5.4.6. Sequence Diagram of Fast-Speed Mold-Opening Fast-tank distance decelerated fast mold-opening slow mold-opening Mold-opening Details of sequence, ddd.d please Special distance refer chart (04) End-position Velocity setup Pressure setup Counter-balance pressure setup Special start-position aaaa.a End-position setup RRR.R...

  • Page 37: Setup For High Pressure Cylinder And Split Nuts

    CDC-2000 操作手冊 Operational Manual 2.6. Setup For High Pressure Cylinder and Split Nuts 2.6.1. High-Pressure Cylinder Setup Chart 04 High-pressure cylinder split nuts setup Cylind.slow-speedcylind.mold-clos velocity % pressure % mold-opening decel.-pressure velocity % pressure % Split nut close split nut open...
  • Page 38 CDC-2000 操作手冊 Operational Manual N) PPP : Not used. O) KK : Not used. P) LL : Not used. Q) Ｑ : Not used. R) MMM : High-pressure cylinder clomping fore setup. S) NNN : Spare pressure setup. T) OOO : Mold-closing pressure setup.
  • Page 39 CDC-2000 操作手冊 Operational Manual 2.6.2. High-Pressure Cylinder and Split Nuts Setup for Two-platen Machine. Chart 04 High-pressure Cylinder and split nuts setup Slow-speed mold-closing velocity % pressure % mold-opening decele.pressure velocity % pressure % Split nuts closing split nuts opening...
  • Page 40 CDC-2000 操作手冊 Operational Manual 2.6.2.2. Move the cursor to the desired parameter for split nuts. Key in desired digits and press to complete the correction. Code descriptions for Menu (04) are as follows: A) AA: High-pressure cylinder slow mold-closing velocity setup.
  • Page 41 CDC-2000 操作手冊 Operational Manual I ) Ｑ :function selection setup for the spring mold. Press to “open” and “close”. 2.6.3. High Pressure Cylinder and Rotation Nuts Setup for Hybrid Type Machine. Chart 04 High-pressure tank split nuts setup Slow-speed split nuts open...
  • Page 42 CDC-2000 操作手冊 Operational Manual 2.6.3.2. Move the cursor to the desired parameter for high-pressure cylinder. Key in your desired digits and press to complete the correction. Code descriptions for Menu (04) are as follows: A) AA: High-pressure cylinder low-speed mold-closing velocity setup.

  • Page 43: Ejector Setup

    CDC-2000 操作手冊 Operational Manual H) LL: Rotation nuts open-pressure setup. for “ opening ” and I) Ｑ :Function selection setup for the spring mold. Press for “ closing ” . 2.7. Ejector Setup Chart 05 Ejector setup ????.?mm Forward1 forward2...
  • Page 44 CDC-2000 操作手冊 Operational Manual G) GG: Speed setup for ejector backward 1. H) HH: Pressure setup for ejector backward 1. I) III.I: End-position setup for ejector backward 1. J) JJ: Speed setup for ejector backward 2. K) KK: Pressure setup for ejector backward 2.
  • Page 45 CDC-2000 操作手冊 Operational Manual 2.7.2. Sequence Diagram of Ejector Forward Ejector forward distance End of ejector forward Velocity setup Pressure setup End-position setup CCC.C FFF.F 2.7.3. Sequence Diagram of Ejector Backward Ejector backward distance End of ejector backward Velocity setup...
  • Page 46 CDC-2000 操作手冊 Operational Manual 2.7.4. Sequence Diagram of Auto Motion Ejector forward AA ／ BB DD ／ EE AA ／ BB DD ／ EE Ejector JJ ／ KK GG ／ HH backward Ejector umber CNT0=1 Ejector forward AA ／ BB DD ／...
  • Page 47 CDC-2000 操作手冊 Operational Manual 2.8. Core Pull Setup Chart 06 Core pull setup Core-in 1 core-out 1 velocity % pressure % oper.selec. AAAAAAAAAA CCCCCCCCCCC posit.setup BBBB.B DDDD.D time (sec) GGG.G KKK.K feed.selec. HHHHHH LLLLLL core-in 2 core-out 2 velocity % pressure % oper.selec.
  • Page 48 CDC-2000 操作手冊 Operational Manual F) HHHHHH: Feedback options of core-in 1. Press for selecting one of two modes listed below and then press to complete the selection. Code descriptions are as follows: F.a) Select “ timer ” to confirm the completion of core-in 1.
  • Page 49 CDC-2000 操作手冊 Operational Manual one of four modes listed below and push to complete the selection. Code descriptions: C.a) Core-pull off: Core-in 2 off. C.b) Before mold-closing: Core-in 2 before molds close. C.c) During mold-closing: Core-in 2 is executed during mold closing at “ NNNN.N ”...

  • Page 50: Unscrew Setup

    CDC-2000 操作手冊 Operational Manual 2.9. Mold Screw Setup Chart 07 Unscrew setup Fast-turns + slow turns = Total Turns EEEE FFFF GGGGG Out-slow out-fast In-slow In-fast speed % pressure % CCCCCCCCCCCCCC mode AAAAAAAAAAAAAA DDDD.D position BBBB.B TTT.T QQQ.Q time sec JJJ.J...
  • Page 51 CDC-2000 操作手冊 Operational Manual L) MMM.M : Time setup for Mold Screw out/slow, program timer code “ ” 。 Tim 17 M) NNNNNN : Feedback options for Mold Screw-out. Press either make a pick among three molds, and push to complete the selection. Code descriptions for function selection as follows: M.a) Select “...
  • Page 52 1 Operational Manual 1.c) Select “ counter ” setting, use mold screw turning number as a confirmation of motion. “ GGGGG ” is the number of mold screw turning back and forth. “ EEEEE ” is the counter number setting of mold screw fast turning, internal program ’...
  • Page 53 1 Operational Manual 2.9.4 Sequence Diagram of Mold Screw Status Screw-in Screw-out Directional Valve (in) Param eter HH% II% KK% LL% Slowcounts Fast-counts (FFFF) (EEEE) Switching Setup Total-counts(G G G G ) Directional Valve (out) O O % PP% RR% SS% Param eter Fast- Slow-counts...

  • Page 54: Air -Blow Setup

    1 Operational Manual 2.10 Air –Blow Setup Menu 8 AIRBLOW SETTING ????.?mm AIRBLOW DURING OPENING MODE : Ａ AIRBLOW AT OPENING POSITION : TTT.Tmm AIRBLOW TIME SETTING UUU.USEC AIRBLOW AT MOLD OPENED MODE : Ｂ PAUSE TIME AFTER MOLD OPENED : VVV.VSEC AIRBLOW TIME SETTING : WWW.WSEC 2.10.1...
  • Page 55 1 Operational Manual F) WWW.W: Time setup for air-blow after mold opening. Code is “ Tim27 ” 。 2.10.2 Sequence diagram of air-blow Mold-opening movement stroke Mold-opening syn. air-blow UUU.U End-position of mold-closing Air-blow after Mold-opening WWW.W VVV.V 04/08/13...

  • Page 56: Mold Thickness And Clamping Force Setup

    1 Operational Manual 2.11 Mold Thickness and Clamping Force Setup 2.11.1 Mold Thickness and Clamping Force Setup for Toggle Clamping Menu 09 MOLD THICKNESS ADJUSTMENT SETTING AAAAAAAAAAAAAAAA BBBBBBBB CCCCCCCC EXIST MOLD HEIGHT : PPPP.Pmm INPUT MOLD THICKNESS : DDDD.Dmm AUTO. MOLD THICKNESS ADJUSTMENT : Ｌ...
  • Page 57 1 Operational Manual H) KKKKK :Computers automatically calculate low-pressure closing end-position for reference after the setup of clamping force 。 I) Ｍ :Function selection for clamping force auto adjustment. Press to open to close。 2.11.1.2 Operational Method for Mould Thickness Adjustment: A) Note: A.a) If safety doors one not closed, the warning message “...
  • Page 58 1 Operational Manual thickness setup position of “ DDDD.D ” press to move cursor to “ Ｌ “ , then either press to open or press to close, and push complete the correction, If mold adjustment needs to be stopped during the procedure, push C.b) After auto adjustment, have the molds put into clamping mechanism.
  • Page 59 1 Operational Manual 2.11.2 Mold Thickness and Clamping Force Setup for Direct Hydraulic Machine. Menu 09 MOLD THICKNESS ADJUSTMENT SETTING AAAAAAAAAAAAAAAA BBBBBBBB CCCCCCCC EXIST MOLD HEIGHT : PPPP.Pmm INPUT MOLD THICKNESS : DDDD.Dmm AUTO. MOLD THICKNESS ADJUSTMENT : Ｌ CLAMPING FORCE SETTING EEEEE TONS LOW-PR. CLAMPING POS. AT KKKKKp AUTO.
  • Page 60 1 Operational Manual lock board for centering. Then, have the mold against board, and press clamping on Menu (52) “clamping original return KK LL “, don‘t loose the button in the clamping internal until the pressure disappeared, then take off the mold-ring. 2.11.2.3 Manual Mold-opening Method: In Menu (09), press for mold opening on Menu (52) “...
  • Page 61 1 Operational Manual 2.11.3.1 Move cursor to set parameter, key in desired digits and press to complete a correction. Code descriptions for Menu (09) are listed below: A) AAAAAAAAAAAAAAA: Not used. B) BBBBBBBB: Not used. C) CCCCCCCC: Not used. D) PPPP.P: Not used. E) DDDD.D: Not used.
  • Page 62 1 Operational Manual 2.11.4 Combined Mold Thickness Setup Menu 09 MOLD THICKNESS ADJUSTMENT SETTING AAAAAAAAAAAAAAAA BBBBBBBB CCCCCCCC EXIST MOLD HEIGHT : PPPP.Pmm INPUT MOLD THICKNESS : DDDD.Dmm AUTO. MOLD THICKNESS ADJUSTMENT : Ｌ CLAMPING FORCE SETTING EEEEE TONS LOW-PR. CLAMPING POS. AT KKKKKp AUTO.
  • Page 63 1 Operational Manual 2.11.4.2 Mold Thickness Adjustment Operational Method: A) Note: A.a) If safety doors are not closed, the warning message “ 019 safety door not closed ” will show on the monitor. At times that auxiliary signs detect unclosed door, “...

  • Page 64: Lubrication Setup

    1 Operational Manual C.c) Switch menu (09) to menu (01); press to have molds sit tight. The molds should be in a closed state. Use mold clamps to stabilize molds on the machine and remove mold hangers. C.d) Mold has no clamping force. 2.12 Lubrication Setup Menu 10 LUBRICATION SETTING...

  • Page 65: Injection Setup

    1 Operational Manual D) “ KKKKK ” : Remaining mold counts before next lubrication. E) “ JJJJJ ” : Intermission before next lubrication. Computer program “ ” . Cnt 19 F) “ LLLLL ” : Remaining mold counts before next lubrication. Either under auto or manual operation, when mold-close is at the status of high pressure, “...
  • Page 66 1 Operational Manual B) xx.xx: Display the time of injection. C) wwww.w: Display the time of feeding. D) ZZZ.Z : Plasticizing end-position setup. It acts as a 100% benchmark for injection stroke. Key in desired digits and press for a correction. If desired digits are keyed in and is pressed, the position set value per section will be re-calculated according to its percentage.
  • Page 67 1 Operational Manual stroke setting of injection 3 will be recalculated according to its percentage. Q) LL: Stroke setting of injection 3. Plasticizing end-position equals 100%. Key in desired digits and press to complete a correction. If desired digits are keyed in and are pressed, the position set value of injection 3 will be recalculated according to its percentage.
  • Page 68 1 Operational Manual to its percentage. 2.13.2 Sequence Diagram of Injection Injection Position Holding Pressure Stroke Holding pressure switchover by position Holding pressure switchover by time Speed setup Press setup (Injection Zero 0.0mm) (End-position End Position Setup SSS.S OOO.O KKK.K GGG.G CCC.C of plasticizing) 2.13.3 Setup for Injection pressure holding Move cursor to set parameter for injection.
  • Page 69 1 Operational Manual to select “ open ” or N) ｋ : Large injection mode selection. Press “ close ” , and push to complete the selection. O) llll.l : Injection leakage position setup. In case injection moves out of set position under automatic operation mode, “...

  • Page 70: Plasticizing And Feeding Setup

    1 Operational Manual 2.14 Plasticizing And Feeding Setup Menu 14 FEEDING & DECOMPRESSION SETTING ????.?mm CUSHION : uuuu.umm DOSING RPM : vvvv RPM DOSING TIME : wwww.wSEC SPEED % PRESSURE % POSITOION mm GGG.G LLL.L QQQ.Q PERCENT % 100% WEIGHT g kkkk.k llll.l mmmm.m BACK-PR.% BEFORE...
  • Page 71 1 Operational Manual of feeding 1 stroke setting will be recalculated according to feeding 1 position set value. J) HH: Stroke setting of feeding 1. Feeding end-positions as 100%, key in desired digit and presses to complete a correction. If press after digit is keyed in, the position set value of feeding 1 will be recalculated according to its percentage.
  • Page 72 1 Operational Manual CC) ｅ : Function selection of mold-opening feeding(optional). Press to select “ open ” or “ close ” , then push to complete a correction. DD) YYYY.Y : In automatic mode, time setup of delay time switch to feeding after injection.

  • Page 73: Injection Carriage Setup

    1 Operational Manual 2.15 Injection Carriage Setup Menu 15 INJECTION CARRIAGE SETTING SPEED % SPEED % PRESSURE % PRESSURE % ff.ff cc.cc TIME SEC TIME SEC ii.ii Move cursor to the parameter of injection carriage. Key in desired digits and press to complete a correction.

  • Page 74: Speed And Pressure Curve

    1 Operational Manual 2.16 Speed and Pressure Curve Menu 48 INJECTION PRESSURE/SPEED 100% SPEED % 100% PRESSURE % In injection, the diagram records the pressure vs. time and speed vs. time. The red-line represents the setting value, and the white-line represents the practical curve for the above speed diagram;...

  • Page 75: Theoretical Injection Volume Curve

    1 Operational Manual 2.17 Theoretical Injection Volume Curve Menu 16 THEORETICAL INJECTION WEIGHT (g) YYYY SCREW D : AAA mm 2100 1800 1200 1000 The diagram shows the theoretical injection weight curve, the menu (16) are shown as below: A) AAAA: End-position setup of the feeding for injection (density=1). B) BBBB: End-position setup of the feeding 1 for injection (density=1).

  • Page 76: Theoretical Injection Speed Curve

    1 Operational Manual 2.18 Theoretical Injection Speed Curve Menu 17 THEORETRICAL INJECTION RATE SCREW D : AAA mm /sec The diagram shows the curve of theoretical injection rate. 04/08/13...

  • Page 77: Theoretical Injection Pressure Curve

    1 Operational Manual 2.19 Theoretical Injection Pressure Curve Menu 18 THEORETRICAL INJECTION PRESSURE SCREW D : AAAmm kg/cm eeee dddd cccc The diagram shows the curve of theoretical injection pressure. 04/08/13...
  • Page 78 1 Operational Manual 2.20 Prompt Setting Menu Menu 19 QUICK SET-UP PAGE TO SLOW FAST SLOW ≦―MOLD―≧ FAST LOW PR. HI-PR. SPEED % SSURE % FFFF.F EEEE.E DDDDDp POSITION mm AAAA.A BBBBB CCCCCp TIMES BACK 2 BACK 1 EJECTOR FORE 1 FORE 2 EJT.HOLD bbbbb...
  • Page 79 1 Operational Manual I) CCCCC: End-position setup for low pressure mold-closing. 2.20.3 Mold-Opening Stroke Setup: A) D1: Speed setup for slow-speed mold opening. B) D2: Pressure setup for slow-speed mold opening. B) DDDDD: End-position setup for slow-speed mold opening. D) E1: Speed setup for fast-speed mold opening. E) E2: Pressure setup for fast-speed mold opening.
  • Page 80 1 Operational Manual H) M2: Third pressure setup for injection. I) MMM.M: Third end-position setup for injection. J) N1: Fourth speed setup for injection. K) N2: Fourth pressure setup for injection. L) NNN.N: Fourth end-position setup for injection. M) O1: Fifth speed setup for injection. N) O2: Fifth pressure setup for injection.

  • Page 81: Temperature Setup

    1 Operational Manual O) XXX.X: Decompression stroke setup for feeding. 2.20.9 Time Setup: A) dddd.d: Time setup for cooling. B) eeee.e: Time setup for recycle. C) ffff.f:Time setup for alarm-cycle 2.21 Temperature Setup Menu 20 TEMPERATURE SETTING PAGE MOLD NO : yyyyyyyy NOZZLE T1 OIL.
  • Page 82 1 Operational Manual F) FFF: T5 temperature set value. G) GGG: T6 temperature set value. H) HHH: TC temperature set value. 2.21.2 Alarm setting are listed below: A) III: Alarm setting for actual temperature of T1 too high, compared with the set value.
  • Page 83 The set temperature lowered to 200 ℃ stays under control. 2.21.6 YY: Under stand-by temperature mode, the set value for lowered temperature. 2.21.7 CDC-2000 Material temperature can be memorized 20 groups as follows: A) Set method: A.a) Move cursor to “ material ” to set parameter, and press to complete a correction.
  • Page 84 1 Operational Manual 2.22Temperature Setting Menu Menu 21 TEMPERATURE SETTING SET : DEVIATION : VALUE : This Menu shows the temperature setting and the actual temperature in the band: : Indicates the temperature too high. : Indicates the temperature too low. : Indicates the temperature.

  • Page 85: Temperature Timing Setup

    1 Operational Manual 2.23 Temperature Timing Setup Menu 23 WEEKLY TIMER SETTING 1999/04/07 11:25 三 BARREL 07:20 08:00 07:30 07:40 07:50 08:00 08:10 MODE Ａ Ｂ Ｃ Ｄ Ｅ Ｆ Ｇ MOLD TEMP. CONTROLLER 07:20 08:00 07:30 07:40 07:50 08:00 08:10 MODE Ｈ...

  • Page 86: Temperature Curve Of T1

    1 Operational Manual will output a signal to heating unit of mold. 2.23.3 Adding temperature for dry-machine are shown as follows: (optional) In menu 22, move cursor to set parameter, next push to set selection switch, the selection switch is from “ close ” to “ open ” , then push to complete a correction.

  • Page 87: Temperature Curve Of T2

    1 Operational Manual : White line is to indicate the practical temperature. 2.25 Temperature Curve of T2 Menu 25 TEMP. CURVE SET : HIGH : LOW : This curve shows the T2 temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature.

  • Page 88: Temperature Curve Of T3

    1 Operational Manual 2.26 Temperature Curve of T3 Menu 26 T3 TEMP. CURVE SET : HIGH : LOW : This curve shows the T3 temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature. : Ligh-blue line is to indicate the deviation setting for low-temperature.

  • Page 89: Temperature Curve Of T4

    1 Operational Manual 2.27 Temperature Curve of T4 Menu 27 T4 TEMP. CURVE SET : HIGH : LOW : This curve shows the T4 temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature. : Light-blue line is to indicate the deviation setting for low-temperature.

  • Page 90: Temperature Curve Of T5

    1 Operational Manual 2.28 Temperature Curve of T5 Menu 28 T5 TEMP. CURVE SET : HIGH : LOW : This curve shows the T5 temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature. : Light-blue line is to indicate the deviation setting for low-temperature.

  • Page 91: Temperature Curve Of

    1 Operational Manual 2.29 Temperature Curve of T6 Menu 29 T6 TEMP. CURVE SET : HIGH : LOW : This curve shows the T6 temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature. : Light-blue line is to indicate the deviation setting for low-temperature.
  • Page 92 1 Operational Manual 2.30 Temperature Curve of TC Menu 30 TC TEMP. CURVE SET : HIGH : LOW : This curve shows the TC temperature trend: : Blue line is to indicate the deviation setting for high-temperature. : Red line is to indicate the setting value of temperature. : Light-blue line is to indicate the deviation setting for low-temperature.
  • Page 93 1 Operational Manual 2.31 Mold Number Setting Menu42 MOLD NO. SETTING CDC-2000 FLOOPY MOLD NO NOTE FLOOPY DATA-001 12345678901234567890123456789012345 FILES001 DATA-002 12345678901234567890123456789012345 FILES002 DATA-003 12345678901234567890123456789012345 FILES003 DATA-004 12345678901234567890123456789012345 FILES004 DATA-005 12345678901234567890123456789012345 FILES005 DATA-006 12345678901234567890123456789012345 FILES006 DATA-007 12345678901234567890123456789012345 FILES007 DATA-008 12345678901234567890123456789012345...
  • Page 94 1 Operational Manual can move down10 groups; Press can move one group, can move down one group. 2.31.2 Functional Application : After selecting mold no. Press the cursor will move right a column, or press the cursor will move left a column. “...
  • Page 95 D.a) Applied method for CDC-2000 saving to disk (menu42B): press to move the cursor to select adequate mold no.. Next press , “CDC-2000 [ ??????? ] save to disk YES/C? “, if yes, press complete the task, otherwise, pressing Menu 42 MOLD NO. SETTING...
  • Page 96 : In menu (42B), select the covered mold no. and press “F8” will show menu (42C), press to move cursor and select the adequate mold no., press will show “Disc [ ??????? ] copy to CDC-2000 [ ???????? ] YES/C? “ message , finally press to complete the task, otherwise press...
  • Page 97 1 Operational Manual Menu 42 MOLD NO. SETTING CDC-2000 FLOOPY MOLD NO NOTE FLOOPY DATA-001 12345678901234567890123456789012345 FILES001 DATA-002 12345678901234567890123456789012345 FILES002 DATA-003 12345678901234567890123456789012345 FILES003 DATA-004 12345678901234567890123456789012345 FILES004 DATA-005 12345678901234567890123456789012345 FILES005 DATA-006 12345678901234567890123456789012345 FILES006 DATA-007 12345678901234567890123456789012345 FILES007 DATA-008 12345678901234567890123456789012345 FILES008 DATA-009 12345678901234567890123456789012345...
  • Page 98 1 Operational Manual Menu 42C MOLD NO. SETTING CDC-2000 FLOOPY MOLD NO NOTE FLOOPY DATA-001 12345678901234567890123456789012345 FILES001 DATA-002 12345678901234567890123456789012345 FILES002 DATA-003 12345678901234567890123456789012345 FILES003 DATA-004 12345678901234567890123456789012345 FILES004 DATA-005 12345678901234567890123456789012345 FILES005 DATA-006 12345678901234567890123456789012345 FILES006 DATA-007 12345678901234567890123456789012345 FILES007 DATA-008 12345678901234567890123456789012345 FILES008 DATA-009 12345678901234567890123456789012345...

  • Page 99: Spare Counter Setup

    1 Operational Manual 2.32 Spare Counter Setup Menu 43 PRODUCT COUNTR PAGE GOOD NO. DEFECT NO. PRODUCT NO. DEFECT % SET NO. AAAAA ＋ BBBBB CC.C% TOTAL NO. FFFFF GGGGG HHHHHH II.I% SELECT LLLLLLLL MMMMMMMM BATCH NO. NO OF DEFECTS. SET NO.
  • Page 100 1 Operational Manual G) HHHHHH: Display the total no..(= Bad product no.+ Good product no.) H) CC.C: In auto mode, set the range of failure rate. I) II.I: Display the failure rate. J) DDDDD: Set the total numbers, the program counter is “ CNT4 ” . K) JJJJJ: Display the total product numbers.
  • Page 101 1 Operational Manual 2.33 Quality Record Menu Menu 44 QUATILY RECORD PROD. DEFE. CYCLE FILLE CUSH.FEED. FEED. V/P T1 T2 T3 T4 T5 T6 TC TIME TIME END TIME END 125742 12312 123.3 12.12 12.1 123.1 123.0 123 220 228 220 210 200 190 180 125741 12312 123.3 12.13 12.0 123.1 122.9 123 220 228 220 210 200 190 179 125740 12312 123.3 12.10 12.0 123.1 122.5...
  • Page 102 1 Operational Manual L) Record the practical temperature of T4. M) Record the practical temperature of T5. N) Record the practical temperature of T6. O) Record the practical temperature of TC. 2.33.2 In menu (44)standard description: A) fff.f: Display the standard cycle time for infection. B) aa.aa: Display the standard time for filling.
  • Page 103 1 Operational Manual 2.33.5 Counting Method of Good and Bad Products : to select “ Ｆ ” Move cursor to bad product classified row, press “ Ｇ ” “ Ｈ ” “ Ｉ ” “ Ｊ ” . Press to select “ open ” , therefore, controller can classify the product mold by standard and deviation, and the bad product counter will plus 1 in menu 43.
  • Page 104 1 Operational Manual 2.34 SPC Display Menu Menu 13 SPC DIAGRAM Aaaaaa bbbbbb cccccc dddddd eeeeee ffffff CYCLE.T FILLE.T CUSH.T FEED.T FEED.E This menu is support by the quality record data, whenever 10 molds operation is completed, the mean value will be calculated and become a file. cursor to move left and cursor to move to right.
  • Page 105 1 Operational Manual E) End-Position of Feeding: In auto mode, draw SPC-curve for average end-position for every 10 mold. F) V/P Pressure: In auto mode, draw SPC-curve for average oil pressure from filling to holding pressure for every 10 mold. 2.35 Quality Curve Display Menu Menu 61 CUSHION/DOSING TIME CURVE...
  • Page 106 1 Operational Manual B) Press the cursor moves to the left, and press the cursor moves to the right, then redraw the new curve by the upper functional column. C) Press the cursor moves to the left, and press the cursor moves to the right, then will redraw the new curve by the lower function column.

  • Page 107: Relay Monitoring

    1 Operational Manual Press Program moves down 10 lines. Press Program moves down 1 line. Press Program adds 1 line. Press : Cursor moves one space to the right, in the sequence of “ AAA “ → ” BB “ → “ CC “ → “ DDDD ” . :Cursor moves one space to the left, in the sequence of “...
  • Page 108 1 Operational Manual Menu37-2 RELAY MONITORING PAGE 2 R200 ○ R201 ○ R202 ○ R203 ○ R204 ○ R205 ○ R206 ○ R207 ○ R208 ○ R209 ○ R210 ○ R211 ○ R212 ○ R213 ○ R214 ○ R215 ● R216 ○ R217 ○ R218 ○ R219 ○ R220 ○...
  • Page 109 1 Operational Manual Menu37-4 RELAY MONITORING PAGE 4 R600 ○ R601 ○ R602 ○ R603 ● R604 ○ R605 ○ R606 ○ R607 ○ R608 ○ R609 ○ R610 ○ R611 ● R612 ○ R613 ○ R614 ○ R615 ● R616 ○ R617 ○ R618 ○ R619 ○ R620 ○...
  • Page 110 1 Operational Manual Menu37-5 RELAY MONITORING PAGE 5 R800 ○ R801 ○ R802 ○ R803 ● R804 ○ R805 ○ R806 ○ R807 ○ R808 ○ R809 ○ R810 ○ R811 ○ R812 ○ R813 ○ R814 ○ R815 ● R816 ○ R817 ○ R818 ○ R819 ○ R820 ○...

  • Page 111: Input Node Monitoring Of Computer

    1 Operational Manual 2.38 Input Node Monitoring of Computer 2.38.1 Input Node Monitoring of Computer For Toggle Clamping Menu 40 INPUT MONITORING PAGE CONTENT CONTENT CONTENT RONT DOOR L.S BACK DOOR L.S SAFE DOOR AUX L.S NOZZLE CONTACT MIN. MOLD TH. L.S. MAX.
  • Page 112 1 Operational Manual signal .(Optional) Content Description Core 1 Out L.S When chosen as core 2 L.S function, used as core 2 out stop signal. ０９ (Optional) Nozzle Guard Purge guard closed signal.(Optional) １０ Photo Cell Photocell detects signal at auto mode. １１...
  • Page 113 1 Operational Manual Content Description Mold Screw Out L.S Mold Screw backward stop L.S signal. ３７ Spare Spare ３８ Power source Power failure detecting signal, “ON” means power OK. ３９ Blank ４０ Blank ４１ Blank ４２ Blank ４３ Blank ４４ Blank ４５...
  • Page 114 1 Operational Manual 2.38.2 Input Mode Monitoring of Computer for high-pressure Cylinder Menu 40 INPUT MONITORING PAGE CONTENT CONTENT CONTENT RONT DOOR L.S BACK DOOR L.S SAFE DOOR AUX L.S NOZZLE CONTACT MIN. MOLD TH. L.S. MAX. MOLD TH. L.S. CORE 2 IN L.S CORE 2 OUT L.S CORE 1 IN L.S...
  • Page 115 1 Operational Manual signal .(Optional) Content Description Core 1 Out L.S When chosen as core 2 L.S function, used as core 2 out stop signal. ０９ (Optional) Nozzle Guard Purge guard closed signal.(Optional) １０ Material Dropping Photo Photocell detects signal at auto mode. １１...
  • Page 116 1 Operational Manual Content Description Mold Screw Out L.S Mold Screw backward stop L.S signal. ３７ Spare Spare ３８ Power source L.S Power failure detecting signal, “ON” means power OK. ３９ Blank ４０ Blank ４１ Blank ４２ Blank ４３ Blank ４４...
  • Page 117 1 Operational Manual 2.38.3 Input Mode Monitoring of Computer for Second Cylinder Menu 40 INPUT MONITORING PAGE CONTENT CONTENT CONTENT RONT DOOR L.S BACK DOOR L.S SAFE DOOR AUX L.S NOZZLE CONTACT MIN. MOLD TH. L.S. MAX. MOLD TH. L.S. CORE 2 IN L.S CORE 2 OUT L.S CORE 1 IN L.S...
  • Page 118 1 Operational Manual signal .(Optional) Content Description Core 1 Out L.S When chosen as core 2 L.S function, used as core 2 out stop signal. ０９ (Optional) Nozzle Guard Purge guard closed signal.(Optional) １０ Photo Cell Photocell detects signal at auto mode. １１...
  • Page 119 1 Operational Manual Content Description Mold Screw Out L.S Mold Screw backward stop L.S signal. ３７ Spare Spare ３８ Power source L.S Power failure detects signal, “ON” means power source is normal. ３９ Blank ４０ Blank ４１ Blank ４２ Blank ４３...
  • Page 120 1 Operational Manual 2.38.4 Input Node Monitoring of Computer for Combined Cylinder Menu 40 INPUT MONITORING PAGE CONTENT CONTENT CONTENT RONT DOOR L.S BACK DOOR L.S SAFE DOOR AUX L.S NOZZLE CONTACT MIN. MOLD TH. L.S. MAX. MOLD TH. L.S. CORE 2 IN L.S CORE 2 OUT L.S CORE 1 IN L.S...
  • Page 121 1 Operational Manual signal .(Optional) Content Description Core 1 Out L.S When chosen as core 2 L.S function, used as core 2 out stop signal. ０９ (Optional) Nozzle Guard Purge guard closed signal.(Optional) １０ Photo Cell Photocell detects signal at auto mode. １１...
  • Page 122 1 Operational Manual Content Description Mold Screw Out L.S Mold Screw backward stop L.S signal. ３７ Spare Spare ３８ Power source L.S Power failure detects signal, “ON” means power source is normal. ３９ Blank ４０ Blank ４１ Blank ４２ Blank ４３...

  • Page 123: Output Node Monitoring

    HEATER BAND SPARE SPARE SPARE This menu provides users to check the output signal from CDC-2000, when the code number turns to red, it means this output signal is “ ON ” . The descriptions are as below: Content Description...
  • Page 124 1 Operational Manual Content Description Boost Clamping Carriage Forward Output ７０ Core 1 In Core 1 In Output。 ７１ Core 1 Out Core 1 Out Output。 ７２ Mold Screw In Mold Screw Forward Output。(Optional) ７３ Mold Screw Out Mold Screw Backward Output。(Optional) ７４...
  • Page 125 1 Operational Manual １０６ Blank １０７ Blank １０８ Blank １０９ Blank １１０ Blank １１１ Blank １１２ Blank １１３ Hyd. Motor Running １１４ Alarm １１５ Not Used １１６ Heater. Start-Up １１７ Blank １１８ Blank １１９ Blank 04/08/13...
  • Page 126 HEATER BAND SPARE SPARE SPARE This menu provides customers to check the output signal from CDC-2000, when the code number turns to red, it means this output signal is “ ON ” . The descriptions are as below: Content Description...
  • Page 127 1 Operational Manual Content Description Boost Clamping Carriage Forward Output ７０ Core 1 In Core 1 In Output。 ７１ Core 1 Out Core 1 Out Output。 ７２ Mold Screw In Mold Screw Forward Output。(Optional) ７３ Mold Screw-Out Mold Screw Backward Output。(Optional) ７４...
  • Page 128 1 Operational Manual １０６ Blank １０７ Blank １０８ Blank １０９ Blank １１０ Blank １１１ Blank １１２ Hyd. Motor Startup When pump “Y” startup, then output “ON”. １１３ Hyd. Motor Running When pump “Y” startup and through TIM 48 time setting, turns into △...
  • Page 129 1 Operational Manual This menu provides users to check the output signal from CDC-2000, when the code number turns to red, it means this output signal is “ ON ” . The descriptions are as below: Content Description Pro. Flow Value When the pneumatic door is closing, this signal will “ON”.
  • Page 130 1 Operational Manual Content Description cylinder locking up Cylinder locking up output. ７０ Core 1 In Core 1 In Output。 ７１ Core 1 Out Core 1 Out output。 ７２ Mold Screw In Mold Screw Forward Output。(Optional) ７３ Mold Screw Out Mold Screw Backward Output。(Optional) ７４...
  • Page 131 1 Operational Manual １０６ Blank １０７ Blank １０８ Blank １０９ Blank １１０ Blank １１１ Blank １１２ Hyd. Motor Startup When the pump “Y” start up, then output “ON”. １１３ Hyd.Motor Running When pump “Y” startup and through TIM 48 time setting, turns into △...
  • Page 132 1 Operational Manual This menu provides users to check the output signal from CDC-2000, when the code number turns to red, it means this output signal is “ ON ” . The descriptions are as below: Content Description Close pneumatic door When the pneumatic door is closing, this signal will “ON”.
  • Page 133 1 Operational Manual Content Description Boozer Clamping Carriage Forward Output ７０ Core 1 In Core 1 In Output。 ７１ Core 1 Out Core 1 Out Output。 ７２ Mold Screw In Mold Screw Forward Output。(Optional) ７３ Mold Screw Out Mold Screw Backward Output。(Optional) ７４...
  • Page 134 1 Operational Manual １０６ Blank １０７ Blank １０８ Blank １０９ Blank １１０ Blank １１１ Blank １１２ Hyd. Motor Startup When the pump “△” startup, then output is “ON”. １１３ Hydraulic Motor Y original status after TIM48 setting, becomes △, working status, Running output is “ON”.

  • Page 135: Function Selection Setup

    1 Operational Manual 2.40 Function Selection Setup 2.40.1 Function Selection Setup for Toggle Clamping Menu 32 FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION•••••••••••••• ＢＢＢ ACCUMLATOR INJECTION ••••••••••••• ＣＣＣ HYDRAULIC MOLD CLAMPER •••••••••••• ＤＤＤ THERMOSET MOLD HIGH-PRESSURE DEGAS •••••• ＥＥＥ...
  • Page 136 1 Operational Manual O) AAAAAAAAAAAAA: Auto shut-off function. Either press to make a pick among following four modes, and push to complete the selection. Code descriptions for function selections are as follows: L.a) Auto shut-off function off. L.b) Hydraulic pump off: This is applied when abnormal conditions occur. L.c) Heater Off: Heater off when abnormal conditions occur.
  • Page 137 1 Operational Manual C) DDD: Spare D) EEE: Spare E) FFF: Spare F) GGG: Spare G) HHH: Spare H) III: Spare I) JJJ: Spare J) KKK: Spare K) LLL: Accessories selection for auto clamping barrel. L) AAAAAAAAAAAAA: Auto shut-off function. Either press to make a pick among following four modes, and push to complete the selection.
  • Page 138 1 Operational Manual 2.40.3 Function Selection Setup for Second Cylinder Menu 32 FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION•••••••••••••• ＢＢＢ ACCUMLATOR INJECTION ••••••••••••• ＣＣＣ HYDRAULIC MOLD CLAMPER •••••••••••• ＤＤＤ THERMOSET MOLD HIGH-PRESSURE DEGAS •••••• ＥＥＥ THERMOSET MOLD OPEN DEGAS••••••••••• ＦＦＦ...
  • Page 139 1 Operational Manual AA) AAAAAAAAAAAAA: Auto shut-off function. Either press to make a pick among following four modes, and push to complete the selection. Code descriptions for function selections are as follows: L.a) Auto shut-off function off. L.b) Hydraulic pump off: This is applied when abnormal conditions occur. L.c) Heater Off: Heater off when abnormal conditions occur.
  • Page 140 1 Operational Manual EE) EEE: Spare FF) FFF: Spare GG) GGG: Spare HH) HHH: Spare II) III: Spare JJ) JJJ: Spare KK) KKK: Spare LL) LLL: Accessories selecting for auto cleaning barrel. MM) AAAAAAAAAAAAA: Auto shut-off function. Either press to pick a pick among following four modes, and push to complete the selection.

  • Page 141: Spare Speed And Pressure Setup

    1 Operational Manual 2.41 Spare Speed-Pressure Setup 2.41.1 Spare Speed Pressure Setup for Toggle Clamping Menu 33 Menu33 SPARE SPEED / PRESSURE SETTING SPEED / PRESSURE SETTING SPEED % PRESSURE% ACCUMLATOR FILLING ••••••••••••• HYDRAULIC SHUT-OFF NOZZLE ••••••••• SPECIAL LOWW-PRESSURE CLAMPING MODE••••• QUICK-MOVING CYLINDER MOLD ADJUSTMENT••••...
  • Page 142 1 Operational Manual L) LL: Spare Pressure Setting M) MM: Spare Speed Setting N) NN: Spare Pressure Setting O) OO: Spare Speed Setting P) PP: Spare Pressure Setting Q) QQ: Spare Speed Setting R) RR: Spare Pressure Setting S) SS: Spare Speed Setting T) TT: Spare Pressure Setting U) UU: Spare Speed Setting V) VV: Spare Pressure Setting...
  • Page 143 1 Operational Manual Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction. Code descriptions of menu 33 are as follows: A) AA: Spare B) BB: Spare C) CC: Spare D) DD: Spare E) EE: Spare F) FF: Spare G) GG: Spare...
  • Page 144 1 Operational Manual Menu 41 OUTPUT MONITORING PAGE CONTENT CONTENT CONTENT PENU. DOOR CLOSE PNEU. DOOR OPEN NOZZLE FORWARD INJECTIN FEEDING DECOMPRESSION NOZZLE BACKWARD MOLD OPEN/CLOSE EJECTOR FORWARD EJECTOR BACKWARD BOOST CLAMPING CORE 1 IN CORE 1 OUT UNSCREW-IN UNSCREW-OUT THINNER THICKER ACCUM.
  • Page 145 1 Operational Manual M) MM: Speed Setup for Auto Clamping Adjustment N) NN: Pressure Setup for Auto Clamping Adjustment O) OO: Speed Setup for Positioning Cylinder Forward P) PP: Pressure Setup for Positioning Cylinder Forward Q) QQ: Speed Setup for Hydraulic Mold Adjustment Forward R) RR: Pressure Setup for Hydraulic Mold Adjustment Forward S) SS: Speed Setup for Hydraulic Mold Adjustment Backward T) TT: Pressure Setup for Hydraulic Mold Adjustment Backward...
  • Page 146 1 Operational Manual Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction. Code descriptions of menu 33 are as follows: A) AA: Speed Setup for Accumulator Pressurized .(optional) B) BB: Pressure Setup for Accumulator Pressurized .(optional) C) CC: Speed Setup for Hydraulic Nozzle.

  • Page 147: Spare Counter Setup

    1 Operational Manual 2.42.1 Spare Counter Setup for Toggle Clamping Menu34 COUNTER SETTING COUNTER MOLD PROCTION FUNCTION •••••••••• AAAAA PNEUMATIC EJECTOR ACTING TIMES••••••• BBBBB CCCCC SPARE 2 •••••••••••••••••• DDDDD SPARE 3 •••••••••••••••••• EEEEE Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction.
  • Page 148 1 Operational Manual 2.42.2 Spare Counter Setup for High-pressure Cylinder Menu34 COUNTER SETTING COUNTER MOLD PROCTION FUNCTION •••••••••• AAAAA PNEUMATIC EJECTOR ACTING TIMES••••••• BBBBB CCCCC SPARE 2 •••••••••••••••••• DDDDD SPARE 3 •••••••••••••••••• EEEEE Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction.
  • Page 149 1 Operational Manual 2.42.3 Spare Counter Setup for Second Cylinder Menu34 COUNTER SETTING COUNTER MOLD PROCTION FUNCTION •••••••••• AAAAA PNEUMATIC EJECTOR ACTING TIMES••••••• BBBBB CCCCC SPARE 2 •••••••••••••••••• DDDDD SPARE 3 •••••••••••••••••• EEEEE Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction.

  • Page 150: Spare Timer Unit Description

    1 Operational Manual 2.43 Spare Timer Unit Description 2.43.1 Spare Timer Unit Description for Toggle Clamping Menu35 TIMER SETTING TIMER SET (SEC) CYCLE TIME •••••••••••••••••• AAAA.A INTERMISSION ••••••••••••••••• BBBB.B ALARM OF FEEDING DURING MOLD OPENING ••••• CCCC.C ALARM OF ACCUMLATOR PRESSURIZED•••••••• DDDD.D DEFECT OUTPUT TIME ALARM •••••••••••...
  • Page 151 1 Operational Manual 2.42.4 Spare Counter Setup for combined Clamping Menu34 COUNTER SETTING COUNTER MOLD PROCTION FUNCTION •••••••••• AAAAA PNEUMATIC EJECTOR ACTING TIMES••••••• BBBBB CCCCC SPARE 2 •••••••••••••••••• DDDDD SPARE 3 •••••••••••••••••• EEEEE Move cursor to set parameter of opening mold. Key in desired digits and press to complete a correction.
  • Page 152 1 Operational Manual G) GGGG.G: Spare Timer Tim 05 H) HHHH.H: Spare Timer Tim 31 I) I I I I .I: Timer Tim 24, delay time for ejector action after mold opening at auto mode J) J J J J .J: Spare Timer Tim 36 K) KKKK.K Spare Timer Tim 37 L) LLLL.L: Spare Timer Tim 33 M) MMMM.M: Spare Timer Tim 34...
  • Page 153 1 Operational Manual O) GGGG.G: Spare Timer Tim 05 P) HHHH.H: Spare Timer Tim 31 Q) I I I I .I: Timer Tim 24, delay time for ejector action after mold opining at auto mode R) J J J J .J: Spare Timer Tim 36 S) KKKK.K Spare Timer Tim 37 T) LLLL.L: Spare Timer Tim 33 U) MMMM.M: Spare Timer Tim 34...
  • Page 154 1 Operational Manual E) EEEE.E: Spare Timer Tim 32 F) GGGG.G: Spare Timer Tim 05 G) HHHH.H: Spare Timer Tim 31 H) I I I I .I: Timer Tim 24, delay time for ejector action after mold opining at auto mode I) J J J J .J: Spare Timer Tim 36 J) KKKK.K Spare Timer Tim 37 K) LLLL.L: Spare Timer Tim 33...
  • Page 155 1 Operational Manual D)DDDD.D: Spare Timer Tim 30 E)EEEE.E: Spare Timer Tim 32 F) GGGG.G: Spare Timer Tim 05 G) HHHH.H: Spare Timer Tim 31 H) I I I I .I: Timer Tim 24, delay time for ejector action after mold opining at auto mode I) J J J J .J: Spare Timer Tim 36 J) KKKK.K Spare Timer Tim 37 K) LLLL.L: Spare Timer Tim 33...
  • Page 156 1 Operational Manual Menu 49-B MALFUCTION RECORD PAGE 2 RECORD TIME CONTENT 10/17 14:25:40 T4 TEMP. TOO HIGH 10/17 14:25:40 T3 TEMP. TOO HIGH 10/17 14:21:20 T2 TEMP. TOO HIGH 10/17 14:20:10 T1 TEMP. TOO HIGH 10/17 14:19:49 SPARE 10/17 14:14:50 TC TEMP.
  • Page 157 1 Operational Manual Menu 49-C MALFUCTION RECORD PAGE 3 RECORD TIME CONTENT 10/17 13:25:40 T4 TEMP. TOO HIGH 10/17 13:25:40 T3 TEMP. TOO HIGH 10/17 13:21:20 T2 TEMP. TOO HIGH 10/17 13:20:10 T1 TEMP. TOO HIGH 10/17 13:19:49 INPUT ERROR 00000 ≦...
  • Page 158 1 Operational Manual 2.45 Restoring Operational Menu for Optical Meter Menu47 ENCORDER POSITION CALIBRATION / RESET MOLD OPEN-CLOSED CALIBRATED MOLD CLOSE END EEEEEP AAAA.Amm (aaaaaP) MOLD OPEN END FFFFFP INJECTION NOT CALIBRATED INJECTION END GGGGGP BBBB.Bmm (bbbbbP) EJECTOR NOT CALIBRATED EJECTOR BACKWARD END HHHHHP CCCC.Cmm (cccccP)
  • Page 159 1 Operational Manual H) bbbbbb: Display the current position of injection, unit:mm. CCCCC: Display the current position of ejector, unit:mm. J) cccccc: Display the current position of opticalmeter at injection, unit: P. K) III: Display the practical output when proportional velocity values work. L) JJJ: Display the practical output when proportional pressure values work.
  • Page 160 F) F: We can reduce the operational speed for maintenance. 2.46.2 Function Description: A) The CDC-2000 is divided into 0~3 class, the 0 class is to inhibit the cipher to be modified, the 1 class is a normal class for user, the 2 class is for governor,...
  • Page 161 “ F ” and press to select “ close ” that will restore to the normal operation. D). Systematic Program Review: “CDC [99/09/30] TAB [99/09/30] MOJ [99/09/30] FON [99/09/30]” shows the current date of software finished by CDC-2000 controller. 。 04/08/13...
  • Page 162 AUTO RUNNING TIME :?????HR??MIN RESET The purpose of this menu is to record CDC-2000 controller’s time and mold records in auto mode, it must use class “2” or above in order to display. It can record 40 data, and press to move up or down to research records.
  • Page 163 1 Operational Manual can press to complete the resetting: H) Auto-operation time description H.a)RRRR: Auto operation time, “ hours ” . H.b)SS: Auto operational time, “ minutes ” . when “ bb ” is Reset the operational time to zero in auto operation is to press in red ground color you can press to complete the resetting operation.
  • Page 164 1 Operational Manual Menu31-B OPERATION PARAMETER CHANGED RECORDS PAGE 2 RECORD TIME CONTENTS RECORD TIME CONTENTS 10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003 10/01 15:25:30 19H[34,05] SW3>SW0 10/01 15:25:40 19H[34,05] SW3>SW0 10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000 10/01 15:25:10 19H[27,05] SW3>SW0 10/01 15:25:40 19H[27,05] SW0>SW3 10/01 15:25:00 19H[27,04] 00000>00033 10/01 15:25:40 19H[27,04] 00033>00000...
  • Page 165 1 Operational Manual Menu31-C OPERATION PARAMETER CHANGED RECORDS PAGE 3 RECORD TIME CONTENTS RECORD TIME CONTENTS 10/01 15:25:40 3FH[21,03] 00003>00000 10/01 15:25:40 3FH[21,03] 00000>00003 10/01 15:25:30 19H[34,05] SW3>SW0 10/01 15:25:40 19H[34,05] SW3>SW0 10/01 15:25:20 19H[34,04] 00000>01530 10/01 15:25:40 19H[34,04] 01530>00000 10/01 15:25:10 19H[27,05] SW3>SW0 10/01 15:25:40 19H[27,05] SW0>SW3 10/01 15:25:00 19H[27,04] 00000>00033 10/01 15:25:40 19H[27,04] 00033>00000...

  • Page 166: Alarm Information Overview

    1 Operational Manual ALARM INFORMATION OVERVIEW 3.1 “001 Exchange the Battery of Computer UPS” “ The alarm message means that the battery for Controller of UPS has problem, so check and replace the 2 batteries in the controller box. 3.2 “003 Check Split Nuts Position” “...
  • Page 167 1 Operational Manual Menu05 EJECTOR SETTING ????.?mm FORE 1 FORE 2 SPEED % PRSEEURE % POSTION mm CCC.C FFF.F BACK 2 BACK 1 SPEED % PRSEEURE % LLL.L III.I POSTION mm NUMBER OF EJECTION : NNNNN EJECTION MODE : MMMMMMMMMMM VIBRATION EJECTION COUNT : PPPPP EJECT-OUT INTERMISSION : OOOO.Os...
  • Page 168 1 Operational Manual Menu39B TIMER REVIEW MONITORING PAGE 2 DESCRIPTION TURE DESCRIPTION TURE SPARE T32 AAAA.A ????.? SPARE T33 BBBB.B ????.? SPARE T34 CCCC.C ????.? SPARE T35 DDDD.D ????.? ABNOR MD OP DELAY EEEE.E ????.? SPARE T37 FFFF.F ????.? COUNT MD THICK GGGG.G ????.? NOZZLE STROKE CHEC HHHH.H...
  • Page 169 1 Operational Manual allowed. Press simultaneously to release it, press start pump than press to open mold until the message disappears. c) Adjust the mold height. 3.7 “014 Oil Level Is Too Low In Lubrication Oil Tank” (A) When lubrication counter is up, but the oil level is too low (Input 25 on) (B) Remedy: Refill the lubrication oil.
  • Page 170 1 Operational Manual (B) Do mold opening and closing until stroking end. 3.9 “017 Mold Adjustment Motor Exceeds Its Load Limit” (A) In Mold adjustment menu(16), when motor overloading device activated (Input 27 ON) (B) Remedy: a) Reset the thermal relay of mold adjustment motor. b) Check the setting of thermal relay and the contact condition.

  • Page 171: 027 Turn Off The Power To Restart

    1 Operational Manual a) Check limit switch of minimum thickness. (Input 04). b) If the actual thickness of mold exceeds the minimum capacity of the machine, please change to a smaller machine. 3.14 “022 Mold Adjustment Exceeds the Maximum Size” (A) The backward stroke of mold adjustment exceeds the limit switch of maximum mold thickness.

  • Page 172: 028 The Motor Of Pump Exceeds The Load

    1 Operational Manual Menu32 FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION•••••••••••••• ＢＢＢ ACCUMLATOR INJECTION ••••••••••••• ＣＣＣ HYDRAULIC MOLD CLAMPER •••••••••••• ＤＤＤ THERMOSET MOLD HIGH-PRESSURE DEGAS •••••• ＥＥＥ THERMOSET MOLD OPEN DEGAS••••••••••• ＦＦＦ AUTO. MOLD EXCHANGE•••••••••••••• ＧＧＧ MULTI MOLD OPENING FUNCTION ••••••••• ＨＨＨ...

  • Page 173: 036 Check Core Pull 2 Through The Limit Switch

    1 Operational Manual 3.20 “035 Too Many Bad Products.” (A) Numbers of defect part exceed the setting values on menu 43 “ CC.C% ” . (B) Remedy: a) Reset the standard and deviation in menu 44. b) Re-modify the parameter of injection. c) Select “...

  • Page 174: 037 Check Limit Switch Of Large Cylinder

    1 Operational Manual b) Modify the stroke check time and speed/pressure setting of core in 2 and core out c) Check the directional control valve of core out 2. d) Check the core out mechanism. Menu 06 CORE-PULL SETTING CORE 1 IN CORE 1 OUT SPEED % PRESSURE %...
  • Page 175 1 Operational Manual the stroke checking time (Tim 53) of high-pressure cylinder in menu 39. (B) Remedy: a) Check the opening end and closing end signal (Input 19, Input 12). b) Check the high-pressure directional control valve. c) Modify stroke check time Tim 53 on Menu 39A. Menu39A TIMER REVIEW MONITORING PAGE 1 DESCRIPTION...
  • Page 176 1 Operational Manual speed/pressure setting of Mold Screw in and Mold Screw out. c) Check the Mold Screw directional control valve. d) Check the Mold Screw mechanism. Menu07 UNSCREW FAST TURNS SLOW TURNS TOTAL TURNS EEEE FFFF GGGGG OUT-SLOW OUT-FAST IN-SLOW IN-FAST SPEED %...

  • Page 177: 043 Check Limit Switch Of Core Pull 1

    1 Operational Manual Menu43 PRODUCT COUNTR PAGE GOOD NO. DEFECT NO. PRODUCT NO. DEFECT % SET NO. AAAAA ＋ BBBBB CC.C% TOTAL NO. FFFFF GGGGG HHHHHH II.I% SELECT LLLLLLLL MMMMMMMM BATCH NO. NO OF DEFECTS. SET NO. DDDDD EEEEE TOTAL NO. JJJJJ KKKKK SELECT...

  • Page 178: 044 Check Limit Switch Of Rotational Plate

    1 Operational Manual c) Check direction of control valve for core out. d) Check mold’s mechanism. Menu06 CORE-PULL SETTING CORE 1 IN CORE 1 OUT SPEED % PRESSURE % MODE AAAAAAAAAA CCCCCCCCCCC POSITION BBBB.B DDDD.D TIME SEC GGG.G KKK.K FEEDBACK HHHHHH LLLLLL CORE 2 IN...

  • Page 179: 046 Robotic Arm Does Not Come Back Initial Position

    1 Operational Manual 3.29 “046 Robotic Arm Does Not Come Back Initial Position” (A) Intending to do mold closing/opening while interlock signal Input 35 between machine and robot is still ON. (B) Remedy: Check the interlock signal. (Input 35) 3.30 “047 Check the Obtained Product by Robotic Arm” (A) When the connection signal of ejector and robot (Input 35) is “...
  • Page 180 1 Operational Manual Menu32 FUNCTION SETTING MODE FUNCTION SETTING SELECT PHOTO CELL FUNCTION•••••••••••••• ＢＢＢ ACCUMLATOR INJECTION ••••••••••••• ＣＣＣ HYDRAULIC MOLD CLAMPER •••••••••••• ＤＤＤ THERMOSET MOLD HIGH-PRESSURE DEGAS •••••• ＥＥＥ THERMOSET MOLD OPEN DEGAS••••••••••• ＦＦＦ AUTO. MOLD EXCHANGE•••••••••••••• ＧＧＧ MULTI MOLD OPENING FUNCTION ••••••••• ＨＨＨ...

  • Page 181: 049 The Sensor Of Electronic Eye Is Covered

    1 Operational Manual Menu35 TIMER SETTING TIMER SET (SEC) CYCLE TIME •••••••••••••••••• AAAA.A INTERMISSION ••••••••••••••••• BBBB.B ALARM OF FEEDING DURING MOLD OPENING ••••• CCCC.C ALARM OF ACCUMLATOR PRESSURIZED•••••••• DDDD.D DEFECT OUTPUT TIME ALARM ••••••••••• EEEE.E SPARE••••••••••••••••••••• FFFF.F SPARE••••••••••••••••••••• GGGG.G EJECT-OUT PAUSE•••••••••••••••• HHHH.H PNEUMATIC EJECTOR FORWARD STROKE •••••••...

  • Page 182: 052 The Opening Mould Jas Not Yet Stopped

    1 Operational Manual Remedy: release mold-close key. 3.34 “051 The Opening Mold Has Stopped” “ (A) When press mold-open key, at the end of mold-opening, this message will come out. (B) Remedy: release mold-open key. 3.35 “052 The Opening Mold Has Not Yet Stopped” When press ejector forward or mold adjustment key while mold was not at its end position, this message will come out.

  • Page 183: 057 Check The Limit Switch For Nozzle Advance

    1 Operational Manual 3.39 “056 The Mold Screw Has Stopped” When press decompression key, and decompression has reached the setting position, this message will come out. Remedy: release decompression key. 3.40 “057 Check the Limit Switch for Nozzle Advance” (A) Unusual Conditions: a) The carriage did not reach its proximity switch (Input 03 did not ON) position within menu 15 setting time ff.ff at auto mode.

  • Page 184: 058 The Safe Cover Of Nozzle Has Not Yet Closed

    1 Operational Manual 3.41 “058 The Safe Cover of Nozzle Has Not Yet Closed” (A) Nozzle protection guard was opened, alarm message will show. (B) Remedy: close nozzle protection guard. 3.42 “059 The Nozzle is clogged (A) Injection position did not reach the injection choke position “ mmmm.m ” in injection time “...

  • Page 185: 060 The Plasticizing Volume Is Not Enough Or Too Much

    1 Operational Manual 3.43 “060 The Plasticizing Volume is Not Enough or Too Much” (A) Injection final position is over injection leakage position “ 1111.1 ” at auto mode. (B) Remedy: a) Check nozzle and mold injecting entrance, also the center arch of stationary board.

  • Page 186: The Bad Products Are Too Many

    1 Operational Manual Menu43 PRODUCT COUNTR PAGE GOOD NO. DEFECT NO. PRODUCT NO. DEFECT % SET NO. AAAAA ＋ BBBBB CC.C% TOTAL NO. FFFFF GGGGG HHHHHH II.I% SELECT LLLLLLLL MMMMMMMM BATCH NO. NO OF DEFECTS. SET NO. DDDDD EEEEE TOTAL NO. JJJJJ KKKKK SELECT...

  • Page 187: Defect Output Time Alarm

    1 Operational Manual Menu35 TIMER SETTING TIMER SET (SEC) CYCLE TIME ‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧ AAAA.A INTERMISSION ‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧ BBBB.B ALARM OF FEEDING DURING MOLD OPENING ‧‧‧‧‧ CCCC.C ALARM OF ACCUMLATOR PRESSURIZED‧‧‧‧‧‧‧‧ DDDD.D DEFECT OUTPUT TIME ALARM ‧‧‧‧‧‧‧‧‧‧‧ EEEE.E SPARE‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧ FFFF.F SPARE‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧ GGGG.G EJECT-OUT PAUSE‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧‧ HHHH.H PNEUMATIC EJECTOR FORWARD STROKE ‧‧‧‧‧‧‧...
  • Page 188 1 Operational Manual Menu02 AUTOMATIC OPERATION MODE 4 / 5 11:25 MOLD NO. NOZZLE YYYYYYYY aaaaaaaaaaa Sbb Pcc Bdd EEEE.Emm BATCH NO. : WWWWW INJECTION TIME : KKKK.K GOOD PART NO. : XXXXX COOLING TIME : LLLL.L CYCLE TIME : MMMM.M INTERMISSION : NNNN.N OOOO.Omm PPPP.Pmm...
  • Page 189 1 Operational Manual Menu10 LUBRICATION SETTING TOGGLE SYSTEM LUBRICATION AT EVERY GGGGG CYCLES NEXT LUBRICATION AT KKKKK CYCLE LATER LUBRICATIN TIME HHHH.H SEC LUBRICATIN MONITORING TIME IIII.I SEC GREASE LUBRICATION AT EVERY JJJJJ CYCLES (BY MANUAL) NEXT LUBRICATION AT LLLLL CYCLE LATER GREASE LUBRICATION ATALARM RESET RESET...
  • Page 190 1 Operational Manual Menu03 MOLD OPEN AND CLOSE SETTING ????.?mm ?????p FAST LOW-PR. HI-PR. SPEED % FORCE PRESSURE % TTT TONS TIME SEC vvv.v POSTION mm CCC.C FFFFFp IIIIIp BACK-PR. % hhh.h iii.i TO SLOW FAST SLOW SPEED % PRESSURE % RRR.R OOO.O LLLLLp...
  • Page 191 1 Operational Manual Menu05 EJECTOR SETTING ????.?mm FORE 1 FORE 2 SPEED % PRSEEURE % POSTION mm CCC.C FFF.F BACK 2 BACK 1 SPEED % PRSEEURE % LLL.L III.I POSTION mm NUMBER OF EJECTION : NNNNN EJECTION MODE : MMMMMMMMMMM VIBRATION EJECTION COUNT : PPPPP EJECT-OUT INTERMISSION : OOOO.Os...
  • Page 192 1 Operational Manual Menu39B TIMER REVIEW MONITORING PAGE 2 DESCRIPTION TURE DESCRIPTION TURE SPARE T32 AAAA.A ????.? SPARE T33 BBBB.B ????.? SPARE T34 CCCC.C ????.? SPARE T35 DDDD.D ????.? ABNOR MD OP DELAY EEEE.E ????.? SPARE T37 FFFF.F ????.? COUNT MD THICK GGGG.G ????.? NOZZLE STROKE CHEC HHHH.H...
  • Page 193 1 Operational Manual a) Check/replace second section thermocouple. b) Check/replace second section MC and heater. 3.55 “092 Temperature Sensor Breakdown at Sector 3” (A)Thermal couple failure or the temperature did not rise to 60 degree C within 20 minutes. (B)Remedy: a) Check/replace third section thermocouple.
  • Page 194 1 Operational Manual 3.60 “099 The Oil Temperature Sensor Breakdown: (A)Oil thermal couple failure. (B)Remedy: Check/replace hydraulic oil thermocouple. 3.61 “100 The Practical Temperature is Too Low at Sector 1” (A)Intending to do injection/plasticizing/decompression while temperature difference between the actual values and the settings greater than T1 low deviation setting. (B)Remedy: a) Check/replace MC and heater.
  • Page 195 1 Operational Manual (B)Remedy: a) Check/replace MC and heater. b) Modify T2 deviation settings in menu 20. 3.63 “ 102 The Practical Temperature Is Too Low at Sector 3 “ (A)Intending to do injection/plasticizing/decompression while temperature difference between the actual values and the settings greater than T3 low deviation setting, alarm will sound.
  • Page 196 1 Operational Manual alarm will sound. (B)Remedy: a) Check/replace MC and heater. b) Modify TC deviation settings in menu 20. 3.68 “ 109 The Practical Oil Temperature Is Too Low “ (A) When hydraulic oil temperature is lower than setting value, warning message will appear.
  • Page 197 1 Operational Manual 3.70 “ 111 The Practical Oil Temperature Is Too High at Sector 2 “ (A)If the actual barrel temperature is higher than the computer setting temperature plus the high temperature deviation in menu 20, the alarm will show. The injection operation can be done in auto mode, but the plasticizing and decompression can not.
  • Page 198 1 Operational Manual (B)Remedy: a) Please check whether the heater junction is short-circuited and check if heater slide touches the ground. b) Please adjust the T5 temperature deviation in menu 20. 3.74 “ 115 The Practical Oil Temperature Is Too High at Sector 6 “ (A)If the actual barrel temperature is higher than the computer setting temperature plus the high temperature deviation in menu 20, the alarm will show.
  • Page 199 1 Operational Manual key or key to select “ Heating “ option, then the alarm can be deleted. Menu20 TEMPERATURE SETTING PAGE MOLD NO : yyyyyyyy NOZZLE T1 OIL. T ??? ℃ HIGH ALARM LOW ALARM AIR COOLING SELECT ZZZZZZZZZZZ IN SATND-BY TEMPERATURE MODE, DROP SETTING TEMPERATURE : YY% FREQUENT USING RESINS BARREL TEMPERATURE RESIN...
  • Page 200 1 Operational Manual Menu38 CONUTER MONITORING PAGE DESCRIPTION TURE DESCRIPTION TURE EJECT TIMES AAAAA ????? VIBRATION EJECTION BBBBB ????? O.K. NO. CCCCC ????? DEFECT NO. DDDDD ????? BATCH OF MOLDING EEEEE ????? UNSCREW FAST TURNS FFFFF ????? UNSCREW FAST TURNS GGGGG ????? 3STEP UNSCREW TURN HHHHH ?????
  • Page 201 ???.?? SPARE T61 ddd.dd ???.?? CORE END DELAY eee.ee ???.?? 1 SEC TIMER fff.ff ???.?? D) CDC-2000 has only one alarm voice, its operational cycle is shown as follows: Alarm Voice Alarm Voice Output By CNT Pause By CNT30 05/02/03...
  • Page 202 1 Operational Manual 4. Selecting Operational Description The Control By Combined Injection Machine and Robotic Arm 4.1.1 Input Node Control of Injection Machine A) Input 32- Confirmed signal of robot, when robot is used, the signal is “OFF”, otherwise, the signal is “ON”. B) Input 33-Confirmed signal of product was gotten by robot in auto mode, when the product is obtained, the signal is “...
  • Page 203 1 Operational Manual machine can do mold-closing that depends on the “ Input 35 ON ” , otherwise will appear “ 046 robot doesn ‘ t come back initial position ” message. In auto mode, after the injection machine got the product and return to its position, machine will verify product signal (input 33), when machine time is up, if the signal is not verified then “...
  • Page 204 1 Operational Manual select “close-loop” or “close-loop +auto hold-pressure” and press to complete a correction. (B) Operational Method: The function is feedback of oil pressure and showing the pressure in the menu. In auto mode, the filling procedure, the amount of material depends on the need and injects into mold cavity.
  • Page 205 1 Operational Manual Menu05 EJECTOR SETTING ????.?mm FORE 1 FORE 2 SPEED % PRSEEURE % POSTION mm CCC.C FFF.F BACK 2 BACK 1 SPEED % PRSEEURE % LLL.L III.I POSTION mm NUMBER OF EJECTION : NNNNN EJECTION MODE : MMMMMMMMMMM VIBRATION EJECTION COUNT : PPPPP EJECT-OUT INTERMISSION : OOOO.Os...
  • Page 206 1 Operational Manual Operational Procedure 頂針前進 AA ／ BB DD ／ EE AA ／ BB DD ／ EE GG ／ HH 震動頂針 CNT1=1 DD ／ EE 頂針後退 震動頂針 JJ ／ KK GG ／ HH JJ ／ KK GG ／ HH CNT1=2 頂針次數...
  • Page 207 1 Operational Manual 4.4 Using Printer 4.4.1 Printer‘s specification: The printer’s specification of CDC-2000 controller is EPSON STYLUS COLOR 600 or EPSON STYLUS COLOR. 4.4.2 Quality recording and Data Printing: Menu44 QUATILY RECORD PROD. DEFE. CYCLE FILLE CUSH.FEED. FEED. V/P T1 T2 T3 T4 T5 T6 TC TIME TIME END TIME END 125742 12312 123.3 12.12 12.1 123.1 123.0 123 220 228 220 210 200 190 180...
  • Page 208 ‘ s mark in the lower left corner and show the percentage of printing in the lower right corner, at the same time, CDC-2000 may pause until the printing operation is finished. 05/02/03...

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