Reflex Variomat Basic Original Operating Manual
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- Service instructions manual (26 pages) ,
- Original operating manual (528 pages)
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Summary of Contents for Reflex Variomat Basic
- Page 1 22.07.2020 - Rev.C Variomat Basic Operating Manual Original operating manual...
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Page 2: Table Of Contents
Hydraulic connection ..........12 13.3 Guarantee ................27 7.3.5 Fitting the thermal insulation ........ 13 7.3.6 Fitting the level sensor........... 13 Switching and make-up variants .......... 14 7.4.1 Function ..............14 2 — English Variomat Basic — 22.07.2020 - Rev.A... -
Page 3: Notes On The Operating Manual
Reflex Winkelmann GmbH accepts no liability for any damage resulting information can result in death or severe (irreversible) injuries. from failure to observe the information in this operating manual. In... -
Page 4: Residual Risks
Set minimum operating pressure max. pressure saftey valve Factory set actuating pressure of factory - aline the safety valve at site Set actuating pressure of the safety valve 4 — English Variomat Basic — 22.07.2020 - Rev.A... -
Page 5: Type Code
"PV" overflow valve "Technical data" on page 6 . opens and drains water from the system into the primary vessel, using the "EC" expansion line. The pressure within the system drops. The Variomat Basic — 22.07.2020 - Rev.A English — 5... -
Page 6: O Module (Optional Expansion Module)
5.2.4 "I/O module default settings" on page 8 • All digital inputs and outputs can be set freely as option. Settings to be made by Reflex Customer Service, see chapter 13.1 "Reflex Customer Service" on page 27 Technical data Relay outputs of the I/O "Control Basic"... -
Page 7: Setting The Analogue Outputs
Analogue J5 is plugged output 1 J5 is not plugged Analogue J6 is plugged output 2 J6 is not plugged Depending on the relevant setting in the device controllers Variomat Basic — 22.07.2020 - Rev.A English — 7... -
Page 8: Module Address Setting
All digital inputs and outputs can be set freely as option. Proceed as follows: The setting is carried out by Reflex Customer Service, see Pull out the mains plug of the I/O module. chapter 13.1 "Reflex Customer Service" on page 27 Open the housing cover. -
Page 9: Replacing The Fuses
Noise level Weight (kW) (V / Hz , A) protection 485 interfaces module control unit (dB) (kg) (V, A) VS 1 0.75 230 / 50; 3 IP 54 Optional 230; 2 Variomat Basic — 22.07.2020 - Rev.A English — 9... -
Page 10: Tanks
4.6 "Optional equipment and accessories" on page 5 . This action is a prerequisite for the making of warranty claims. – Have the Reflex Customer Service carry out commissioning and the annual maintenance. Connection: G1"/ 6 bar Installation conditions Type Ø... -
Page 11: Positioning
All flange openings at the vessels are viewing and maintenance For add-on components, proceed as follows: openings. Install the Reflex Exvoid (2) at the connection of the corresponding – Place the vessels with sufficient distances to sides and ceiling. vessel. -
Page 12: Hydraulic Connection
Make-up pipe MAG Pressure expansion tank If required, install a diaphragm expansion tank MAG ≥ 35 litres (Reflex 7.3.4 Hydraulic connection N, for example). It reduces the switching frequency and can be also used in the individual protection of the heat generators. -
Page 13: Fitting The Thermal Insulation
If you use make-up water from the potable water system, you 1500 – 2000 l 0 – 60 bar may need the Reflex Fillset for the "WC" make-up line, see 3000 – 5000 l 0 – 100 bar chapter 4.6 "Optional equipment and accessories" on page 5 . -
Page 14: Switching And Make-Up Variants
Connect the Reflex Fillset with integrated system separator upstream when using mains water for make-up. • If you don't connect a Reflex Fillset upstream, use an "ST" dirt trap with a mesh size ≥ 0.25 mm for the make-up. ... -
Page 15: Electrical Connection
Group message 12 External make-up request protective device. • When using Reflex Fillsoft softening systems, always install the Optional for second 13 Make-up valve Fillset Impulse. pressure value –... -
Page 16: Rs-485 Interface
Note! If required, please contact the Reflex Customer Service for the protocol of the RS-485 interface, details of the connections and information about the accessories offered. 16 — English Variomat Basic — 22.07.2020 - Rev.A... -
Page 17: Variomat Switching Points
= 110 °C concluded *Addition of 0.2 bar recommended, no addition in extreme cases successfully! Note! Avoid dropping below the "P "minimum operating pressure. Vacuum, vaporisation and cavitation are thus excluded. Variomat Basic — 22.07.2020 - Rev.A English — 17... -
Page 18: Filling The Tanks With Water
Check whether the shut-off valves between control unit and primary vessel are open (supplied pre-wired in open position). • Fill the primary vessel with water until the filling level has been reached. 18 — English Variomat Basic — 22.07.2020 - Rev.A... - Page 19 "With water meter" menu option. 000100 l • When the set quantity is exceeded, the system interrupts the make-up process and returns the error message "Max. make-up quantity exceeded". Variomat Basic — 22.07.2020 - Rev.A English — 19...
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Page 20: Starting Automatic Mode
“PU” continues about the ER... messages. to run. • In the de-pressurised "VG" primary tank, the system water is expanded and in this way degassed. 20 — English Variomat Basic — 22.07.2020 - Rev.A... -
Page 21: Manual Mode
Manual operations cannot be performed if safety-relevant parameters would be exceeded. Switching is then disabled. Note! A jamming of the pumps is prevented during operation thanks to forced starting action (after 24 hours). Variomat Basic — 22.07.2020 - Rev.A English — 21... -
Page 22: Controller
"Parametrising the controller in the Customer menu" on page 18 . Use "Quit" (11) to switch to a different menu level. Alarm causes can be eliminated by the operator or a specialist workshop. If this is not possible, contact the Reflex Customer Service. Note! 10.2... - Page 23 Device is in Stop mode for more than Set the controller to Automatic mode. 4 hours. Max. Make-up volume Set value exceeded. Reset the "Make-up quantity" meter in the "Quit" Customer menu. Variomat Basic — 22.07.2020 - Rev.A English — 23...
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Page 24: Maintenance
The annual maintenance is displayed upon expiry of the set operating time. Use "Quit" to acknowledge the "Maintenance recommended" message. Reset the maintenance counter in the Customer menu. 24 — English Variomat Basic — 22.07.2020 - Rev.A... -
Page 25: 11.1.1 Cleaning The Dirt Trap
Automatic make-up is deactivated at a level display of 25 %. Remove the hose connection between the primary tank and the device and the secondary tank, if provided. Remove the lower vessel covers from the tanks. Maintenance is completed. Variomat Basic — 22.07.2020 - Rev.A English — 25... -
Page 26: Inspection
2 of the Directive 2014/68/EC, applicable in strict If installation or maintenance work is not carried out correctly, there compliance with the Reflex Installation, Operation and Maintenance is a risk of burns and other injuries at the connection points, if Manual. -
Page 27: Annex
For questions about our products Telephone number: +49 (0)2382 7069-9546 Monday to Friday 8:00 to 16:30 13.2 Conformity and standards Device conformity declarations are available on the Reflex homepage. www.reflex-winkelmann.com/konformitaetserklaerungen Alternatively, scan the QR code: 13.3 Guarantee The respective statutory guarantee regulations apply. - Page 28 Installation and commissioning certificate - This device has been installed and commissioned in accordance with the instructions provided in the operating manual. The settings in the controller match the local conditions. Typ / Type: Fabr. Nr. / Serial- 28 — English Variomat Basic — 22.07.2020 - Rev.A...
- Page 29 Annex Variomat Basic — 22.07.2020 - Rev.A English — 29...
- Page 30 Reflex Winkelmann GmbH Gersteinstraße 19 59227 Ahlen, Germany +49 (0)2382 7069-0 +49 (0)2382 7069-9546 www.reflex-winkelmann.com...
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