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KICE Pneu-Jet Filter Operator's Manual

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Kice InDustries, Inc.
Skilled Air for Industry
Skilled Air for Industry
Pneu-Jet Filter
Pneu-Jet Filter
Pneu-Jet Filter
Operators Manual
Operators Manual
012420
FLT-M03-0002
1

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Summary of Contents for KICE Pneu-Jet Filter

  • Page 1 Skilled Air for Industry Skilled Air for Industry Pneu-Jet Filter Pneu-Jet Filter Pneu-Jet Filter Operators Manual Operators Manual Kice InDustries, Inc. 012420 FLT-M03-0002...

  • Page 2: Introduction

    We are proud of our products and the people at Kice Industries who craft them. At Kice, we use high manufacturing standards and processes to produce superior quality products, which have been a trademark of our organization for over 60 years.

  • Page 3: Table Of Contents

    Table of Contents 1. Introduction Warranty 2. Important Kice Pneu-Jet filter Information 3. General Information 4. Safety Precautions 5. Delivery Inspection and Installation Preparation 6. Storage 7. Installation 8. Filter Operation and Start-Up Procedure 9. Filter Maintenance and Service 10. Troubleshooting 11.

  • Page 4: Important Kice Pneu-Jet Filter Information

    316-744-7151 or email at sales@kice.com. We’ll need to know the MODEL and SERIAL NUMBER of your Kice Pneu-Jet filter. For ready reference, please record this information and the date of delivery or installation on the lines below. See the General Information section for the location of model and serial number.

  • Page 5: General Information

    If a change has been made to your Kice Pneu-Jet filter that is not reflected in this owner’s manual or the illustrated Parts Lists, write or call Kice Industries, Inc. for current information and parts.
  • Page 6 Kice Industries, Inc. from any liability arising from subsequent use of this equipment. Each Kice Pneu-Jet fi lter is confi gured to be used in a specifi c type of system, handling particular types of material. Using a Kice Pneu-Jet fi lter for any purpose other than that for which it was designed could result in personal injury as well as product or property damage.
  • Page 7 If there is a problem with a purchased item, check with the local supplier or service representative. The Kice Industries product line includes a variety of equipment, all of which can be custom-made to suit your application. Your Kice equipment was chose based on your specification of process, product and your application requirements for capacity, operating conditions, operating parameters, etc.
  • Page 8 This information, provided by the operator, will be used to calculate the number of explosion vents required for Kice Filters. The National Fire Protection Association (NFPA) provided comprehensive guidelines and standards for dealing with explosive dusts and fires.

  • Page 9: Safety Precautions

    WILL SCREEN ORANGE AND BLACK ON WHITE VINYL Service Department for replacements. KICE INDUSTRIES, INC. The following safety decals will be located on the Kice Pneu-Jet filter. Look for them! JOB# 305393 DECAL SIZE WILL BE 6.0" X 4.0" WILL SCREEN RED AND BLACK...
  • Page 10 • Do not abuse, overload, mistreat or misuse the Kice Pneu-Jet filter or attempt to operate the Kice Pneu-Jet filter if it is in need of service, lubrication, maintenance or repair.
  • Page 11 All Kice Pneu-Jet filter lifting devices must be inspected by qualified personnel before each use. Do not use a lifting device to transport a Kice Pneu-Jet filter. Never use a lifting device that is damaged, deteriorated or in need of repair.

  • Page 12: Delivery Inspection And Installation Preparation

    The following instruction are intended to assist the installer with the assembly and erection of their Kice Pneu-Jet filter but should not be considered a step-by-step instruction due to variations in the supplied product and site location. These variations could be due to application, customer specifications, orientations, etc.

  • Page 13: Storage

    When installing outdoors, care must be taken to guy wire the unit in order to handle the wind loading. Contact Kice Industries, Inc., for the proper location and adjustment.
  • Page 14 10. The sequence controller is not dependent on the successful firing of the Kice Pneu-Jet blast valve to advance to the next valve in sequence. If, for any reason, a Kice Pneu-Jet blast valve does not fire, the controller will continue to time out the “off” time and activate the next valve in sequence.
  • Page 15 (see Figure 4). WARNING: The hook on the bottom of the tube sheet is not intended to be a tie off point for a fall arrest system. Stability Hook Figure 4 Kice InDustries, Inc. 012420 FLT-M03-0002...
  • Page 16 Installation Continued NOTICE: Kice Industries, Inc., will always supply internal safety grating in the bottom of the fi lter housing if it is to be mounted onto a storage bin, to prevent personnel, bags and cages from dropping into the storage bin.
  • Page 17 The clamp head should not be placed over the seam or over the gap in the retainer sleeve (see Figure 9). Middle of Retainer Sleeve Figure 9 Kice InDustries, Inc. 012420 FLT-M03-0002...
  • Page 18 Figure 10 8. Shake the bag and cage assembly by hand and retighten the clamp. Align Grooves Figure 11 Kice InDustries, Inc. 012420 FLT-M03-0002...

  • Page 19: Filter Operation And Start-Up Procedure

    The Pneu-Jet method uses direct jets of medium pressure (10-15 psig) air to clean the bags. The air is piped to the fi lter air tank, which is connected through the Kice Pneu-Jet valves to the manifold lines above the fi lter bags. The manifold lines are mounted in the clean air chamber with a vertical drop into the center of each bag.
  • Page 20 (see Figure 13). Discharged Air Creates Shock Eff ect Figure 13 Kice InDustries, Inc. 012420 FLT-M03-0002...
  • Page 21 Controllers are mainly used for on-demand, pulse-jet type dust controllers or continuous pneumatic conveying systems. The DCT1010 and DCT1022DC operates on 24 VDC. The DCT100DC Dust Collector Timer Controller series is mainly used for continuous cleaning or timer-controlled on-demand cleaning. Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 22 Filter Operation & Start-Up Procedure Continued The DCT510ADC operates on 10 to 35 VDC. The DCT500ADC Low Cost Timer Controller is designed for continuous cleaning methods or on-demand pulse-jet cleaning systems. Dwyer Instruments Timer Controller Schematic Figure 14 Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 23 *DCT1022DC: Adjustable from 1 to 225 Seconds Voltage Output: Protection: No�fies operator when solenoid Type 10-30 VDC power Solenoid Fault Light valve fails to ac�vate properly Environmental: Opera�ng Temperature: -40°F to 140°F (-40°C to 60°C) Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 24 Remove this jumper by pulling it off the numbered pin to which it is currently connected and move it to the numbered pin corresponding to the number of outputs desired (each pin closer to the fixed end of the program wire reduces the output quantity by one). Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 25 3 amp fuse Environmental: Environmental: Opera�ng Temperature: -40 degrees to 150 degrees F (-40 degrees to 66 degrees C) Opera�ng Temperature: -40 degrees to 150 degrees F (-40 degrees to 66 degrees C) Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 26 (a longer period of time is desirable if the operation will allow). 3. Then shut down the remainder of the system. NOTICE: Reference the Air Power Unit manual for additional information regarding operation or maintenance. Kice Industries, Inc. 012420 FLT-M03-0002...

  • Page 27: Filter Maintenance And Service

    Kice Pneu-Jet Blast Valve Description: The Kice Pneu-Jet blast valve is a 2 way, NC, diaphragm type air valve designed for remote pilot operation. This valve has an aluminum body with 3” pipe port connections and 3” orifice diameter (see Figure 16).
  • Page 28 Torque bonnet screws in a crisscross manner. 5. Replace pilot valve. 6. After maintenance, operate the valve a few times to be sure of proper opening and closing. Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 29 Filter Maintenance and Service Continued Figure 16 Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 30 Solenoid Description: The Kice pilot valve is operated by an ASCO Red-Hat II epoxy encapsulated solenoid. The green solenoid with lead wires and ½” conduit connection is designed to meet Enclosure Types 4 and 4X – Watertight. The black solenoid (designated by catalog number prefix “EF”) is designed to meet Enclosure Types 7 and 9 –...

  • Page 31: Troubleshooting

    D. Product Does Not Discharge Probable Cause/Suggested Remedies: 1. Check the direction of rotation of the airlock and screw conveyor (if furnished). 2. Check for plugged or partially plugged gravity spouting. 3. Check for bridging in the filter hopper. Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 32 3. Before replacing blown fuse, disconnect power and check output circuits only for short circuit. Correct, if necessary. 4. Replace fuse. 5. Apply power while watching output lights for proper function. 6. Make sure cycle starts at output #1, continues to last output selected, and then restarts. Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 33 6. DO NOT allow a local repair shop to repair the controller. For service info call Kice. Replacement Parts It is recommended that only Kice supplied replacement parts be used. Kice filter parts are built to be fully compatible with the original filter, using specific alloys and tolerances. These parts carry a standard Kice warranty.
  • Page 34 I&M No. V 5779 R7 ASCO Valves ® All Rights Reserved. E244580 - 4/14 Page 1 of 1 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 35 QR code: www.asco.com/ChinaRoHSDisclosure I&M No. V_6584_R19_sec1 ASCO Valves All Rights Reserved. ® E265662 - 06/2016 Page 1 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 36 ³ = Steam Service Valves have a maximum ambient temperature of 55° C/ 131°F. I&M No. V_6584_R19_sec1 Page 2 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 37 Thoroughly clean all parts. Replace voltage and frequency. any worn or damaged parts. I&M No. V_6584_R19_sec1 Page 3 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 38 Air Only Construction without adapter with adapter PanelMount Figure 3. Figure 2. Series 8202G/H Solenoids Series 8007G/H I&M No. V_6584_R19_sec1 Page 4 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice InDustries, Inc. 012420 FLT-M03-0002...
  • Page 39 Figure 5. Junction box (optional feature) I&M V_6584_R19_sec2 ASCO Valves ® All Rights Reserved. E265662 - 06/2016 Page 5 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice InDustries, Inc. 012420 FLT-M03-0002...
  • Page 40 Figure 7. Mini 3-pin Epoxy Coated Zinc Electrical Termination 4-Pin Anodized Aluminum Electrical Termination (ZT/ZB) (VT/VB) I&M No. V_6584_R19_sec2 Page 6 of 6 ASCO Valve, Inc. 50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com © Kice InDustries, Inc. 012420 FLT-M03-0002...

  • Page 41: Torque Values For Maintenance And Installation

    3300 4300 5900 1-3/4 3000 4100 5000 6800 4500 6100 7500 10000 *Values above are approximations; consult with the manufacturer for torque data. Significant variation may exist within the same grade and size between manufacturers. Kice Industries, Inc. 012420 FLT-M03-0002...
  • Page 42 5500 N. Mill Heights Dr. Wichita, KS 67219-2358 (P) 316.744.7151 (F) 316.744.7355 sales@kice.com kice.com Kice Industries, Inc. 012420 FLT-M03-0002 © 2016 Kice Industries, Inc.

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