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Thermon Caloritech EX Series Installation, Operation & Maintenance Instructions Manual

Circulation heaters

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Circulation Heaters
EX Series
Installation, Operation, & Maintenance Instructions
For CE/ATEX and IECEx Models. Models with
Increased Safety (Type eb) Protection Method
Special Notes
CAUTION. This document presents the minimum requirement pertaining
to the installation, operation, and maintenance of the respective
equipment as required by the manufacturer only. Any additional
CAUTION
considerations, including but not limited to any design consideration,
in-service inspection, and fitness-for-service assessment for all pressure
boundary components to meet any safety principles and local jurisdictional
regulatory requirements, shall be the responsibility of the user.
ELECTRIC SHOCK HAZARD. All electric heating equipment installations
must be performed by qualified personnel in accordance with the local
electrical codes and standards and must be effectively grounded to
CAUTION
eliminate shock hazard.
FIRE/EXPLOSION HAZARD FOR EXPLOSIVE ATMOSPHERE HEATERS.
This heater shall be used with protection controls as follows:
WARNING
Liquid Immersion Applications
a.
Liquid level control to maintain all the heating elements totally
immersed at all times, in conjunction with temperature controls to limit
the liquid temperature below the maximum allowable process design
temperature.
b. Terminal box internal surface temperature control to limit the surface
temperature of the terminal box
c.
Heater flange surface temperature control to limit the surface
temperature of the flange.
d. Heating elements sheath temperature controls to limit to the maximum
allowable sheath design temperature
e.
Earth fault or earth leakage current protection device to protect against
arcing and sparking during an earth fault.
Gaseous and/or vapour phase immersion applications
a.
Heating elements sheath temperature controls to limit to the maximum
allowable sheath design temperature.
b. Terminal box internal surface temperature control to limit the surface
temperature of the terminal box
c.
Heater flange surface temperature control to limit the surface
temperature of the flange.
d. Earth fault or earth leakage current protection device to protect against
arcing and sparking during an earth fault.
THS3002-1220 Printed in Canada
ISO 9001

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Summary of Contents for Thermon Caloritech EX Series

  • Page 1 Circulation Heaters EX Series ISO 9001 Installation, Operation, & Maintenance Instructions For CE/ATEX and IECEx Models. Models with Increased Safety (Type eb) Protection Method Special Notes CAUTION. This document presents the minimum requirement pertaining to the installation, operation, and maintenance of the respective equipment as required by the manufacturer only.
  • Page 2 Fire/Explosion Hazard. Do not exceed the ratings of the flange as listed in ANSI BI6.5. In case of code stamped of registered heater, do not exceed the rating as stated in the data report and/or registration documents. Do WARNING not operate the heater in the presence of combustible gases, vapours, dusts or fibres unless the heater is specifically marked for the hazardous location and heater operating temperature does not exceed the temperature code rating.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS A. Diagrams ..........4 B. Description ........6 C. Installation .........7 D. Operation ...........8 E. Maintenance ........9...
  • Page 4: Diagrams

    DIAGRAMS Immersion Heater - Round Box (IP66) Stilted ELEMENT SUPPORT SHEATH TEMPERATURE SENSOR (KEEPER) TERMINAL BOX TEMPERATURE SENSOR (THERMOCOUPLE OR RTD) (THERMOCOUPLE OR RTD) INCREASED SAFETY TERMINAL BOX - ROUND (RATED IP66) AVAILABLE IN PAINTED STEEL OR STAINLESS STEEL WIRING CONNECTION HUBS HEATING ELEMENT (METRIC OR IMPERIAL) INCREASED SAFETY...
  • Page 5 Immersion Heater - Square or Rectangular Box (IP64) - Stilted ELEMENT SUPPORT FLANGE TEMPERATURE SENSOR SHEATH TEMPERATURE SENSOR (KEEPER) (THERMOCOUPLE OR RTD) (THERMOCOUPLE OR RTD) TERMINAL BOX TEMPERATURE SENSOR (THERMOCOUPLE OR RTD) INCREASED SAFETY TERMINAL BLOCKS HEATING ELEMENT WIRING CONNECTION HUBS - AVAILABLE IN STEEL, STAINLESS (METRIC OR IMPERIAL) INCREASED SAFETY...
  • Page 6: Description

    -60° TO 80°C surface is clean and dry before installing heater. MADE IN CANADA -76° TO 176°F THERMON HEATING SYSTEMS, INC. www.thermon.com 22506-01 The terminals must be protected at all times from moisture or vapour. In explosive atmospheres, explosion resistant terminal housings must be used.
  • Page 7: Installation

    INSTALLATION CAUTION Heaters with overtemperature CAUTION Use copper conductors only devices require specific installation orientation. with sufficient current carrying capacity for CAUTION Overtemperature devices are required to be the heater circuit load and in accordance CAUTION installed in accordance with local codes and with the local electrical code.
  • Page 8: Operation

    Temperature sensors supplied are required to be used with special care must be taken on all flanged gasket surfaces to an overtemperature protection device in order to maintain prevent potential scratching. the Temperature Code (T-Code) of the heater. Electrical terminal box must be properly closed and sealed 14.
  • Page 9: Maintenance

    MAINTENANCE WARNING Disconnect all power before servicing Remove the immersion heater periodically to inspect for the heater or heated equipment. Failure to do so corrosion, sludge build-up and for scale removal. Do not could result in personal injury and/or property continue to use a heater showing visible signs of damage.
  • Page 10 NOTES...
  • Page 11 NOTES...
  • Page 12 PLEASE ADHERE TO INSTRUCTIONS IN THIS MANUAL Failure to do so may be dangerous and may void certain provisions of your warranty. For further assistance, please call 24hr hotline: 1-877-325-3473 (U.S.A. and Canada) Please have model and serial numbers available before calling. WARRANTY: No warranty applies to paint fi nishes except for manufacturing Under normal use the Company warrants to...