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STEIN Radius Circuit 90 Operating Instructions Manual

Workpiece transport system
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Radius Circuit 90 °
Radius Circuit 180 °
STEIN Workpiece Transport System
Operating instructions
Attention all installation, operating and maintenance personnel -
always keep these instructions by the radius circuit!
STEIN300_Radius Circuit_06_GB.doc / 01.2020
1

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Summary of Contents for STEIN Radius Circuit 90

  • Page 1 Radius Circuit 90 ° Radius Circuit 180 ° STEIN Workpiece Transport System Operating instructions Attention all installation, operating and maintenance personnel - always keep these instructions by the radius circuit! STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 2 © by STEIN Automation The copyright for these documents is reserved by STEIN Automation. These documents may not be altered, distributed, reproduced or transferred to third par- ties without the prior written permission of STEIN Automation. STEIN Automation GmbH & Co. KG Carl-Haag-Straße 26...

  • Page 3: Table Of Contents

    Dimensions sheet ............................23 Spare parts..............................24 11.1 300 095 001 Radius circuit 90° - PB 160x160 ................. 24 11.2 300 093 001 Radius circuit 90° - PB 240x240 ................. 27 11.3 300 151 001 Radius circuit 90° - PB 320x320 ................. 30 11.4 300 102 001 Radius circuit 90°...

  • Page 4: Abbreviations And Symbols

     1 Symbol for actions which must be carried out in a specified sequence.  Consequence or result of an action ⇒ Count • RB90 Radius circuit 90° RB180 Radius circuit 180° Operating instructions Pallet Belt element Fig. Figure This sign indicates information that will allow the radius circuits to be used more effec- tively and more economically.

  • Page 5: Introduction

    he safety signs appear frequently in the text with a picture to explain what the source of the hazard is. CRUSHING HAZARD! This symbol gives warning of a location where there is a risk of being crushed. HIGH ELECTRICAL VOLTAGE! This symbol gives warning of possible electric shock.

  • Page 6: Short Description

    Short description Radius circuits are installed in the STEIN 300 Workpiece Transport System. The radius circuit changes the transport direction of the pallet. In conjunction with the Workpiece Transport System, the radius circuit provides: a change in the WT transport direction •...

  • Page 7: Initial Inspection

    During this warranty period we will replace any components defective in manufacture or materials free of charge. STEIN Automation's general warranty and guarantee conditions also apply. STEIN300_Radius Circuit_06_GB.doc / 01.2020...

  • Page 8: Safety Instructions

    Radius circuits must only be installed and repaired by authorised personnel who  have been trained by STEIN Automation. Only genuine spare parts from STEIN Automation may be used when carrying out  repairs to the radius circuit. Appropriate use and liability exclusions The radius circuit must only be built into STEIN 300 belt systems.

  • Page 9: Residual Danger

    Unauthorised interventions, alterations or repairs carried out on the radius circuit invalidate the guarantee. STEIN Automation accepts no liability for damage caused by unauthorised interventions, changes or repairs! Residual danger Radius circuits are manufactured using state-of-the-art technology and to recognised safety standards Despite that, their use can lead to dangerous situations for users or third parties arising or to impairments of the system and other material assets.

  • Page 10: Safety Information For Installation And Repair Work

    Safety information for installation and repair work In the area of the radius circuit due to an unexpected start up! DANGER! HIGH ELECTRICAL VOLTAGE! Risk of electric shock! DANGER!  1 Before carrying out any installation or repair work, disconnect the relevant radius circuit from its electrical power supply.

  • Page 11: Technical Description

    The following accessories are not part of the normal scope of delivery: Control unit (STEIN Automation option) • Safety cover over the drive rollers (STEIN Automation optional extra) • Pile-up separation is achieved by the installation of P-accessories (STEIN Automation optional extra). Fig. 4-1: Basic configurations: 1 E-basic configuration with 180°...

  • Page 12: Wt Orientation

    WT orientation Fig. 4-2: Radius circuit 180° with pallet The outside of the workpiece remains on the outside after the 180° change of direction. Please note: The orientation of the WT remains the same! Sub-assemblies The radius circuit 180° consists of: Fig.

  • Page 13: Radius Circuit Installation

    As a rule, the radius circuit is delivered complete with fitted belt elements. For more information regarding the installation of the Workpiece Transport System, please refer to the STEIN 300 NT operating manual, chapter 5. Procedure The installation procedure can be divided into 5 phases: Preparation, ...

  • Page 14: Radius Circuit Installation And De-Installation

    Radius circuit installation and de-installation For the replacement of the radius circuit if it is defective or conversions where it is re- moved. Protective clothing must be worn! Wear your personal safety clothing: Safety footwear and safety gloves. Remember that the radius circuit is very heavy! Use suitable equipment, such as a fork-lift truck, to transport and install the radius cir- cuit.
  • Page 15 Fig. 5-2: Example: Radius circuit 180° Radius circuit 90° 1 Double column stand 2 Single column stand 3 Adjustable bases  180° radius circuit: Remove the double column stand from the radius circuit  90° radius circuit: Remove the two stands from the radius circuit.
  • Page 16 Fig. 5-4: Example: 180° radius circuit seen from below 1 Belt element 2 Base plate 3 Reversing switch  Attach the base plate of the radius circuit to the belt element.  Remove the support sections that were previously fitted to the relevant belt element. Fig.

  • Page 17: Connection Of The Radius Circuit To The Mains Supply

    Please refer to chapter 10 for the installation and other dimensions. Connection of the radius circuit to the mains supply Connection to the mains power supply must be carried out exclusively by trained specialists from STEIN Automation! DANGER! Be sure to use only approved plug-and-socked systems when connecting to the power supply.

  • Page 18: Initial Operation

    Initial operation Carry out the following checks before initial operation:  Are all the electrical cables undamaged?  Have all the mechanical components been tightly fastened in place?  Have all tools and other equipment been cleared from the transport area? ...

  • Page 19: Radius Circuit Operation

    Radius circuit operation Fig. 7-1: Radius circuit 90° and Radius circuit 180° In normal operation the radius circuit is controlled by the WTS control system. The WT is transported by the belt element to the entry point of the radius circuit •...

  • Page 20: Faults

    Faults It is not permitted to repair damaged and / or defective parts. Get in touch with STEIN Automation. WARNING! The service address is on page 2. Causes of faults and troubleshooting problems Faults Cause Solution  Connect module power supply Motor not connected to the •...

  • Page 21: Cleaning, Inspection, Maintenance

    Clean the radius circuit regularly! How frequently this is done depends on the de- gree of soiling. STEIN Automation recommends cleaning the radius circuit once a week. Cleaning does not mean the radius circuit needs to be dismantled. From the Workpiece Transport System starting unexpectedly.

  • Page 22: Inspection

    Inspection Interval Component Inspection criteri- Solution Motor power supply Stable connection Tightly fit push connec- Annually plug tor. Radius circuit overall Play, functional Re-tighten loose accuracy connections Transport rollers Play, functional Re-adjust play in the accuracy rollers Maintenance Radius circuits are maintenance free. STEIN300_Radius Circuit_06_GB.doc / 01.2020...

  • Page 23: Dimensions Sheet

    Dimensions sheet Fig. 10-1: Dimensions sheet Radius circuit 180° Depending on the drive motor, the dimensions of the dimension sheet may vary. WT size 160 / 160 240 / 240 320 / 320 400 / 400 1034 Table of rotational speed dependent on WT dimensions WT dimension Belt speed Gearing...

  • Page 24: Spare Parts

    Spare parts 11.1 300 095 001 Radius circuit 90° - PB 160x160 Fig. 11-1: Radius circuit 90° - PB 160x160 - 300 095 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 25 Fig. 11-2: Radius circuit 90° - PB 160x160 - 300 095 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 26 300 095 001 – Radius circuit 90° - PB 160x160 Number Order number Description Guide rail 300095002 Housing 300095003 Base plate 300095004 Guide rail inside 300095005 Support right 300095006 Support left 300095007 Retaining pin 300001008 Entry guide 300089009 Guide rail...

  • Page 27: 300 093 001 Radius Circuit 90° - Pb 240X240

    11.2 300 093 001 Radius circuit 90° - PB 240x240 Fig. 11-3: Radius circuit 90° - PB 240x240 - 300 093 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 28 Fig. 11-4: Radius circuit 90° - PB 240x240 - 300 093 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 29 300 093 001 – Radius circuit 90° - PB 240x240 Number Order number Description Guide rail 300093002 Base plate 300093003 Guide rail inside 300093004 Rotating plate 300093007 Housing 300093008 Retaining pint 300001008 Entry guidef 300089009 Guide rail 300089017 Spacer 300089018...

  • Page 30: 300 151 001 Radius Circuit 90° - Pb 320X320

    11.3 300 151 001 Radius circuit 90° - PB 320x320 Fig. 11-5: Radius circuit 90° - PB 320x320 - 300 151 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 31 Fig. 11-6: Radius circuit 90° - PB 320x320 - 300 151 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 32 300 151 001 – Radius circuit 90° - PB 320x320 Number Order number Description Guide rail 300151002 Housing 300151003 Base plate 300151004 Support right 300151007 Support left 300151008 Guide rail inside 300151009 Retaining pin 300001008 Entry guide 300089009 Guide rail...

  • Page 33: 300 102 001 Radius Circuit 90° - Pb 400X400

    11.4 300 102 001 Radius circuit 90° - PB 400x400 Fig. 11-7: Radius circuit 90° - PB 400x400 - 300 102 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 34 Fig. 11-8: Radius circuit 90° - PB 400x400 - 300 102 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 35 300 102 001 – Radius circuit 90° - PB 400x400 Number Order number Description Guide rail 300102002 Housing 300102003 Base plate 300102004 Rotating plate 300102006 Support right 300102007 Support left 300102008 Guide rail inside 300102009 Retaining pin 300001008 Entry guide...

  • Page 36: 300 089 001 Radius Circuit 180° - Pb 160X160

    11.5 300 089 001 Radius circuit 180° - PB 160x160 Fig. 11-9: Radius circuit 180° - PB 160x160 - 300 089 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 37 Fig. 11-10: Radius circuit 180° - PB 160x160 - 300 089 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 38 300 089 001 – Radius circuit180° - PB 160x160 Number Order number Description Plate 300089007 Guide 300089009 Guide rail inside 300089014 Housing 300089015 Guide rail 300089016 Guide rail 300089017 Spacer 300089018 Spacer inside 300089019 Guide 300089021 Rotating plate 300089024 Base plate 300089029 Roller holder 300089030...

  • Page 39: 300 104 001 Radius Circuit 180° - Pb 240X240

    11.6 300 104 001 Radius circuit 180° - PB 240x240 Fig. 11-11: Radius circuit 180° - PB 240x240 - 300 104 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 40 Fig. 11-12: Radius circuit 180° - PB240x240 - 300 104 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 41 300 104 001 – Radius circuit180° - PB 240x240 Number Order number Description Guide rail 300104002 Housing 300104003 Base plate 300104004 Rotating plate 300104006 Support right 300104007 Support left 300104008 Guide rail inside 300104009 Retaining pin 300001008 Plate 300089007 Guide 300089009 Guide rail 300089017...

  • Page 42: 300 098 001 Radius Circuit 180° - Pb 320X320

    11.7 300 098 001 Radius circuit 180° - PB 320x320 Fig. 11-13: Radius circuit 180° - PB 320x320 - 300 098 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 43 Fig. 11-14: Radius circuit 180° - PB320x320 - 300 098 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 44 300 098 001 – Radius circuit180° - PB 320x320 Number Order number Description Guide rail 300098002 Housing 300098003 Base plate 300098004 Rotating plate 300098006 Holding plate 300098007 Holding guide 300098008 Guide rail inside 300098009 Support 300098010 Retaining pin 300001008 Guide rail inside 300089009 Guide rail 300089017...

  • Page 45: 300 096 001 Radius Circuit 180° - Pb 400X400

    11.8 300 096 001 Radius circuit 180° - PB 400x400 Fig. 11-15: Radius circuit 180° - PB 400x400 - 300 096 001 – Page 1 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 46 Fig. 11-16: Radius circuit 180° - PB400x400 - 300 096 001 – Page 2 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 47 300 096 001 – Radius circuit180° - PB 400x400 Number Order number Description Guide rail 300096002 Housing 300096003 Base plate 300096004 Roller holder 300096005 Rotating plate 300096006 Holding plate 300096007 Holding guide 300096008 Guide rail inside 300096009 Spacer 300096032 Retaining pin 300001008 Guide rail 300089009...

  • Page 48: 300 789 001 Stand For Radius Circuit Strb

    11.9 300 789 001 Stand for radius circuit STRB Fig. 11-17: Stand for radius circuit – STRB - 300 789 001 Number Order number Description Stand conduit 300 789 002 300 003 002 Square nut 300 003 004 Cross section bottom 300 003 005 Cross section top 300 089 038...

  • Page 49: 300 790 001 Double Column Stand For Radius Circuit Dstrb

    11.10 300 790 001 Double column stand for radius circuit DSTRB Fig. 11-18: Double column stand for radius circuit – DSTRB - 300 790 001 Number Order number Description Stand conduit 300 789 002 300 003 002 Square nut 300 003 004 Cross section bottom 300 032 002 Cross section top...

  • Page 50: 930 001 001 F1 Stand For Radius Circuit Rbf1

    11.11 930 001 001 F1 Stand for radius circuit RBF1 Fig. 11-19: F1 Stand for radius circuit – RBF1 - 930 001 001 Number Order number Description Stand conduit 930 001 002 300 003 002 Square nut 300 003 004 Cross section bottom 300 003 005 Cross section top...

  • Page 51: 930 002 001 F2 Stand For Radius Circuit Rbf2

    11.12 930 002 001 F2 Stand for radius circuit RBF2 Fig. 11-20: F2 Stand for radius circuit – RBF2 - 930 002 001 Number Order number Description Stand conduit 930 001 002 300 003 002 Square nut 300 003 004 Cross section bottom 300 003 005 Cross section top...

  • Page 52: 930 003 001 F1 Double Column For Radius Circuit Rbdf1

    11.13 930 003 001 F1 Double column for radius circuit RBDF1 Fig. 11-21: F1 Double column for radius circuit – RBDF1 - 930 003 001 Number Order number Description Stand conduit 930 001 002 Stand conduit 300 789 002 300 003 002 Square nut 300 003 004 Cross section bottom...

  • Page 53: 930 004 001 F2 Double Column For Radius Circuit Rbdf2

    11.14 930 004 001 F2 Double column for radius circuit RBDF2 Fig. 11-22: F2 Double column for radius circuit – RBDF2 - 930 004 001 Number Order number Description Stand conduit 930 001 002 Stand conduit 300 789 002 300 003 002 Square nut 300 003 004 Cross section bottom...

  • Page 54: Accessories

    Accessories 12.1 Drive motors – Mounting kit 12.1.1 WEG EC motor – 300 833 001 Fig. 12-1: Radius Circuit mounting kit for WEG EC motor – 300 833 001 Pos. Order number Description Number WEG EC motor gear unit RB 180:1 S10527 Drive flange 300 089 028...
  • Page 55 12.1.2 WEG AC motor i=120 – 300 717 001 Fig. 12-2: Radius Circuit mounting kit for WEG AC motor i=120 – 300 717 001 Pos. Order number Description Number WEG-ODG 514T-542 i=120 300 089 032 Drive flange 300 089 028 Galvanized screw M6x20 DIN912 S31323 Countersunk screwn M5x16 DIN7991...
  • Page 56 12.1.3 WEG AC motor i=180 – 930 195 001 Fig. 12-3: Radius Circuit mounting kit for WEG AC motor i=180 – 930 195 001 Pos. Order number Description Number WEG-ODG 514T-542 i=180 300 089 033 Drive flange 300 089 028 Galvanized screw M6x20 DIN912 S31323 Countersunk screwn M5x16 DIN7991...
  • Page 57 12.1.4 WEG AC motor i=240 – 930 196 001 Fig. 12-4: Radius Circuit mounting kit for WEG AC motor i=240 – 930 196 001 Pos. Order number Description Number WEG-ODG 514T-542 i=240 300 089 034 Drive flange 300 089 028 Galvanized screw M6x20 DIN912 S31323 Countersunk screwn M5x16 DIN7991...
  • Page 58 12.1.5 WEG AC motor i=300 – 930 197 001 Fig. 12-5: Radius Circuit mounting kit for WEG AC motor i=300 – 930 197 001 Pos. Order number Description Number WEG-ODG 514T-542 i=300 300 089 035 Drive flange 300 089 028 Galvanized screw M6x20 DIN912 S31323 Countersunk screwn M5x16 DIN7991...
  • Page 59 12.1.6 EBM EC motor – 930 158 001 Fig. 12-6: Radius Circuit mounting kit for EBM EC motor – 930 158 001 Pos. Order number Description Number EBM EC motor ZSG40 i168 S10580 Flange 930_158_002 Coupling shaft 930_158_003 Flange 930_158_004 Feather key A6x6x60 DIN6885 S30570 Circlip 20x1,2 DIN471...

  • Page 60: Appendix

    - AC motor: 400 V 50 Hz 3-phase - EC motor: 230 V 50 Hz (Power supply unit) Further information can be found in the technical description of the “STEIN 300 Drive Motors”. 72dB - 1m measuring distance • Acoustic level...
  • Page 61 STEIN300_Radius Circuit_06_GB.doc / 01.2020...
  • Page 62 This information reflects the technical status at the time of printing. STEIN Automation reserves the right to make technical alterations. STEIN Automation GmbH & Co. KG Carl-Haag-Straße 26 78054 VS-Schwenningen Telephone +49 (0)7720 / 8307-0 info@stein-automation.de www.stein-automation.de STEIN300_Radius Circuit_06_GB.doc / 01.2020...

This manual is also suitable for:

Radius circuit 180

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