Kampmann TOP 44 Series Assembly, Installation And Operating Instructions
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Summary of Contents for Kampmann TOP 44 Series
- Page 1 ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue02/21EN SAP No.1428257...
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Page 3: Table Of Contents
Table of contents 1 General ..........................5 1.1 About these instructions ......................... 1.2 Explanation of Symbols........................... 2 Safety............................ 6 2.1 Correct use.............................. 2.2 Limits of operation and use ........................2.3 Risk from electrocution!.......................... 2.4 Personnel requirements - Qualifications ....................2.5 Personal Protective Equipment ....................... 3 Transport, storage and packaging.................. - Page 4 7 Electrical connection......................27 7.1 Maximum electrical rating values ......................27 7.2 Electromechanical control type ...58/56/68..................... 28 7.2.1 Connection (**00) ............................ 28 7.2.2 Cabling, TOP (**00), control by DDC ......................30 8 Pre-commissioning checks ....................31 9 Maintenance ......................... 32 9.1 Securing against reconnection ........................
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Page 5: General
Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times. All personnel must have carefully read through these instructions prior to commencing all work on the equipment. -
Page 6: Safety
Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit. - Page 7 Assembly, installation and operating instructions Limits of operation and use Limits of operation Min./max. water temperature °C (°F) 5 (41) – see typeplate Min./max. air intake temperature °C (°F) -20 (-4) to 40 (104) Min./max. air humidity 15-75 Min. operating pressure bar/kPa (psi/ ft H Max.
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Page 8: Risk From Electrocution
Assembly, installation and operating instructions WARNING! Respect the maximum flow temperatures to protect the EC fan! Prolonged downtimes can lead to impermissible heating of the EC fan motor if heating media temperatures are too high. The flow temperatures should therefore be limited depending on the application and the mo- tor model. -
Page 9: Personnel Requirements - Qualifications
Assembly, installation and operating instructions Personnel requirements - Qualifications Specialist knowledge The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin- eering. This knowledge, generally learned in vocational training in one of the fields mentioned above, is not described separ- ately. -
Page 10: Transport, Storage And Packaging
IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit. -
Page 11: Storage
Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight. Avoid mechanical vibrations and shocks. IMPORTANT NOTE! Under certain circumstances, packages can carry storage instructions that exceed the requirements listed here. -
Page 12: Technical Data
Assembly, installation and operating instructions Technical data Unit Series Water content [l] (US 1.6 – 6.1 (0.4 – 1.6) 2.2 – 8.2 (0.6 – 2.2) 3.4 – 11.5 (0.9 – 3.0) 4.8 – 16.8 (1.3 – 4.4) 5.3 – 17.0 (1.4 – 4.5) gal) Weight [kg] (lbs) 25 –... -
Page 13: Construction And Function
Assembly, installation and operating instructions Construction and function Overview Fig. 1: TOP at a glance Fan guard Whisper-quiet sickle-blade fan Rear panel with nozzle Heat exchanger (example - copper/aluminium model) Unit heater housing Louvre, 1-row (standard) Brief description TOP unit heaters are used for the decentralised heating and ventilation of high-ceilinged buildings, either wall- or ceiling- mounted. -
Page 14: Installation And Wiring
Assembly, installation and operating instructions Installation and wiring Requirements governing the installation site Only install and assemble the unit if the following conditions are met: Make sure that the wall/ceiling is sufficiently load-bearing to take the weight of the unit (Technical data [} 12]). Make sure that the unit is securely suspended/standing. -
Page 15: Installation Of Sheet Steel Accessories
Assembly, installation and operating instructions Installation 2 people are needed to install the unit. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges. Wear suitable protective gloves. IMPORTANT NOTE! Horizontal installation of units! When installing the units, ensure that they are completely horizontal to ensure proper operation. - Page 16 Assembly, installation and operating instructions Figure Description Dimensions [mm] (in) Suitable for 60 (2.4) 50 (2.0) Series 44 (17.7) (19.7) (11.8) (23.6) 90 (3.5) 50 (2.0) Series 45 Wide nozzle, type 3*007 (21.7) (23.6) (13.4) (27.6) 50 (2.0) Series 46 (25.6) (27.6) (15.0)
- Page 17 Assembly, installation and operating instructions Figure Description Dimensions [mm] (in) Suitable for Universal bracket extension, All series type 30043 Wall bracket, type 34044 Series 44 40 (1.6) 50 (2.0) (23.0) (9.9) (6.3) (13.4) Wall bracket, type 35044 Series 45 40 (1.6) 50 (2.0) (23.0) (9.9)
- Page 18 Assembly, installation and operating instructions Figure Description Dimensions [mm] (in) Suitable for Universal 2-point brackets. Series 44-47 Type 30041 Universal 2-point brackets. Series 48 Type 38041 Universal 2-point T-brackets, Series 44-47 type 30047 500 (19.7) 250 (7.9) Series 44 600 (23.6) 250 (7.9) Series 45 700 (27.6)
- Page 19 Assembly, installation and operating instructions Figure Description Dimensions [mm] (in) Suitable for 500 (19.7) 450 (17.7) Series 44 600 (23.6) 550 (21.7) Series 45 700 (27.6) 650 (25.6) Series 46 Air duct 90°, type 3*021 800 (31.5) 750 (29.5) Series 47 500 (19.7) 450 (17.7) Series 44...
- Page 20 Assembly, installation and operating instructions Fig. 3: Connecting frame dimensions Series A [mm] (in) B [mm] (in) C [mm] (in) D [mm] (in) 44 _ _ _ _ 500 (19.7) 480 (18.9) 360 (14.2) 400 (15.7) 45 _ _ _ _ 600 (23.6) 580 (22.8) 460 (18.1) 500 (19.7) 46 _ _ _ _ 700 (27.6)
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Page 21: Suspension Points
Assembly, installation and operating instructions 6.3.2 Suspension points Fig. 4: Suspension points, TOP Unit heater series A [mm] (in) B [mm] (in) 350 (13.8) 220 (8.7) 450 (17.7) 220 (8.7) 550 (21.7) 220 (8.7) 650 (25.6) 220 (8.7) 750 (29.5) 220 (8.7) Tab. 9: Suspension points for wall/ceiling installation 6.3.3 Universal 2-point brackets type 30041 Fig. 5: Universal 2-point brackets, series 44-47... -
Page 22: Universal 2-Point Brackets Type 38041
Assembly, installation and operating instructions 6.3.4 Universal 2-point brackets type 38041 Fig. 6: Universal 2-point brackets, series 48 6.3.5 Universal 4-point brackets type 30042 Fig. 7: Universal 4-point brackets, series 44-47... -
Page 23: Universal 4-Point Brackets Type 38042
Assembly, installation and operating instructions 6.3.6 Universal 4-point brackets type 38042 Fig. 8: Universal 4-point brackets, series 48 6.3.7 Universal 2-point T-brackets type 30047 Fig. 9: Universal 2-point T-brackets, series 44-47... -
Page 24: Wall Brackets, Type 3*044, Type 3002
Assembly, installation and operating instructions 6.3.8 Wall brackets, type 3*044, type 3002* Fig. 10: Wall brackets * Wall bracket, extended (type 3002*) 6.3.9 Ceiling to wall brackets type 3*049 Fig. 11: Ceiling to wall bracket installation... -
Page 25: Louvres
Assembly, installation and operating instructions 6.3.10 Louvres Fig. 12: Louvres Induction louvre mounting (type 3*101): A + B Induction louvre mounting, 2-row (type 3*002): A + C + D Installation Hydraulic connection Note the following points when connecting the hydraulic side: Install and test safety components (expansion vessels, pressure relief valves and overflow valves). -
Page 26: Connection To The Pipe Network
Assembly, installation and operating instructions 6.4.1 Connection to the pipe network The flow and return connections protrude laterally from the housing. The heat exchanger connection dimensions for copper/ aluminium, galvanised and cross-current heat exchangers are: 1" (series 44+45) 1 ¼" (series 46) 1 ½"... -
Page 27: Electrical Connection
Assembly, installation and operating instructions Electrical connection IMPORTANT NOTE! Switch the unit on and off at the control input! Do not switch the unit on and off at the mains, since a fault message is generated for up to 10 seconds after the mains power is switched on! After this time, the EC fan's electronic circuit is ready for operation and a reliable status message is possible. -
Page 28: Electromechanical Control Type
Assembly, installation and operating instructions Electromechanical control type ...58/56/68 EMC-compliant installation of control cables To avoid interference, ensure there is sufficient clearance between the mains power and control cables. When using a shiel- ded cable, make sure that the shield is connected just on one side, i.e. only to the signal source with the protective earth (as short and low inductance as possible)! 7.2.1 Connection (**00) Voltage supply and activation... - Page 29 Assembly, installation and operating instructions Control via 0 - 10 VDC The 0 - 10 VDC control signal is interpreted for speed according to the following values: Control signal Function 2 - 10 V - 100% (2 V) The speed can be limited to approx. 50% of the maximum speed by the potentiometer in the junction box. Refer to these points in the following wiring diagram with electromechanical control: Comply with the details on cable types and cabling with due consideration of the National Electric Codes (NEC and CEC).
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Page 30: Cabling, Top (**00), Control By Ddc
Assembly, installation and operating instructions 7.2.2 Cabling, TOP (**00), control by DDC Unit 2 motor fault Contact open = fault Unit 2 speed (note the internal resistance of the unit!) Unit 1 motor fault Contact open = fault Unit 1 speed (note the internal resistance of the unit!) -
Page 31: Pre-Commissioning Checks
Assembly, installation and operating instructions Pre-commissioning checks Check before initial commissioning whether all necessary conditions have been met so that the unit can function safely and properly. Structural tests Check that the unit is securely standing and fixed. Check the horizontal installation/suspension of the unit. Check the completeness and correct seating of all filters (dirt side). -
Page 32: Maintenance
Assembly, installation and operating instructions Maintenance Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans. -
Page 33: Replacing The Filter
Assembly, installation and operating instructions DANGER! Risk of injury from burning The electronics housing of the EC fan reaches high temperatures. Avoid direct contact! IMPORTANT NOTE! Do not use aggressive cleaning agents! Aggressive cleaning agents that can damage the paintwork must not be used on the EC fan. Water must not enter the inside of the motor or the electronics (through direct contact with seals or motor openings, for ex- ample), respect the protection rating (IP). -
Page 34: Faults
Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. Contact the manufacturer with any faults that cannot be rectified using the following informatio. Behaviour in the event of faults The following applies: 1. -
Page 35: Fault Table
Assembly, installation and operating instructions LED code Relay in the fan* Cause Fault, peak current Temperature alarm MODBUS communication fault Tab. 11: Status via flash code * Relay in the fan with factory-programmed function (fault message not inverted) 0 relay de-energised 1 relay energised 10.1 Fault table Fault... -
Page 36: Fault Table, Electromechanical Control Type
Assembly, installation and operating instructions Fault Possible cause Remedy Speed too high. Set a lower speed, if possible. Air inlet/outlet opening is obstructed. Free air ducts. Filter dirty. Replace filter. Clean and/or replace impeller. Please make sure Unit too loud Rotating parts unbalanced that no balancing clips are removed during cleaning. -
Page 37: Table
Assembly, installation and operating instructions Table Tab. 1 Limits of operation..............................7 Tab. 2 Maximum flow temperatures ..........................7 Tab. 3 Operating voltage..............................7 Tab. 4 Water quality ................................7 Tab. 5 Technical data, TOP ..............................12 Tab. 6 Type overview with minimum clearances ....................... 14 Tab. - Page 40 Country Contact Kampmann Heating, Cooling, Ventilation Ltd. 600 - 890 West Pender Street Vancouver BC, V6C 1J9 Canada T +1 604/ 3621080 F +1 604/ 6871327 E info@kampmann.ca W Kampmann.ca...
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