Gascat DOMUS HF Installation & Operation Manual

Gascat DOMUS HF Installation & Operation Manual

Pressure regulating valve

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INSTALLATION & OPERATION MANUAL
PRESSURE REGULATOR VALVE
MODEL DOMUS HF

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Summary of Contents for Gascat DOMUS HF

  • Page 1 INSTALLATION & OPERATION MANUAL PRESSURE REGULATOR VALVE MODEL DOMUS HF...
  • Page 2: Table Of Contents

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve INDEX 1 – INSTRUCTIONS PRIOR TO COMMISSIONING ........................ 3 1.1 – SAFETY AND HEALTH ............................. 3 1.1.1 – NOISE ................................3 1.1.2 – INSTALLATION ..............................4 1.1.3 – OPERATION ..............................4 1.1.4 –...
  • Page 3: Instructions Prior To Commissioning

    Instruction manuals are provided for orientation of the operators, but it is supposed that they have a basic knowledge level. If any doubts or ambiguities remain that could affect the proper procedures ask Gascat, which will be pleased to instruct, or to provide the suitable service or instruction. NOT TO TAKE ANY RISK. Our telephone, fax numbers, and e-mail are the following: Gascat Indústria e Comércio Ltda.
  • Page 4: Installation

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve 1.1.2 – INSTALLATION All equipment, piping, and vessels are designed to support mechanical efforts, as, for instance, torque and bending momentum, in addition to internal pressure. However, careful shall be exercised during installation not to develop excessive efforts, which can cause cracks that may result in serious breakage when the regulator is put into operation.
  • Page 5: Introduction

    DOMUS HF pressure regulator manufactured by GASCAT. 2.2 – DESCRIPTION Domus HF pressure regulating valve was designed by Gascat’s Engineering to high inlet pressure up to 103 bar (1500 psig) whitout other need of orifice changing because of the balancing internals.
  • Page 6: Temperature Limits

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve 2.3.3 – TEMPERATURE LIMITS Operating temperature: -20°C a 60°C Ambient temperature: -20°C a 60°C The temperature limits informed at this manual or in any applicable standard must not be exceeded under any circumstances, at risk of damage the equipment, safety of installation and safety of people involved in the operation.
  • Page 7: Accuracy And Lock Up

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve PILOTO G-33F SPRING COLOR PART NUMBER RANGE BROWN 01.49.33 14.0 – 36.0 bar BLACK 01.49.59 28.0 – 63.0 bar 2.3.8 – ACCURACY AND LOCK UP Pressure regulator: AC up to 2,5% / SG up to 5% 2.3.10 –...
  • Page 8: Operating Principle

    3 – OPERATING PRINCIPLE The pressure regulator Domus HF works by principle of pressure loading in the diaphragm upper chamber. The pilot receives directly from the inlet pressure of the process and discharge in the diaphragm upper chamber the outlet pressure (set point) desirable to the process.
  • Page 9: Pilot And Internal Filter

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve 3.1 –PILOT AND INTERNAL FILTER The series G31F and G33F pilot are simple diaphragm type. It is responsible for exact loading pressure for the pressure regulator open or close, under normal operating conditions, based on equilibrium existence between the regulating spring force and the outlet pressure of sensing line.
  • Page 10: Installation

    1) The equipment are in perfect conditions or has evidences of damage during the transport, in case of perceptible damage in the equipment do not proceed with installations and get in contact with GASCAT. 2) The space provided for the acess and installation of equipment is appropriate, including future maintenance.
  • Page 11: Filter

    It is necessary to verify the flow direction before installing the regulator; this information could be found into marks in the equipment body. The pressure regulator model DOMUS HF is designed to work in the horizontal position with the actuator in the top position.
  • Page 12: Sense Line

    We do not recommend installations of any type of block valve in the sensing lines. The connections of DOMUS HF sense line is normally supplied for 10 mm OD pipe, however other connections could be arranged under consult. We recommend to not use pulse pick-up downstream of regulator with orifices with nominal diameter less than 3/8”.
  • Page 13: Recommended Installation Layout

    Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve 4.7 – RECOMMENDED INSTALLATION LAYOUT It is recommended for a safety installation: 1. Manual On-Off valve (sphere or similar) 6. Gauge (for outlet pressure) 2. Filter (with drain if possible) 7.
  • Page 14: Commissioning And Start-Up

    4.8.2 COMMISSIONING Utilizing as reference the assembly layout presented in the item 4.7 proceed with the descriptive indicate for commissioning of DOMUS HF pressure regulator, considering that the recommendations in the item 4.6.1 of this manual were properly observed. Such procedure considers the utilization of DOMUS with G30F pilot.
  • Page 15: Adjustment Of Reserve (By-Pass) Line

    Note: the values hereby informed are basic recommendations based on good practices, however the set points can be changed with previous consult and approval of GASCAT. 4.8.4 LIST OF RECOMMENDED TOOLS For set point adjusting, commissioning and start up of pressure regulators model DOMUS it is necessary the combined tool of 19 mm for spring adjusting of pilot G31F &...
  • Page 16: Troubleshooting

    5 – TROUBLESHOOTING To maintain the pressure regulator in the correct conditions of operation, the pressure regulators model DOMUS HF must be submitted to preventive maintenance, the periodicity depends of the flow, quantity/type of contaminants and the operation conditions. Defect...
  • Page 17: Warranty

    This system should only be operated by qualified technician trained for this purpose; and no changes that may affects the system safety can be executed without our previous authorization. GASCAT Ind and Com. Ltda. withhold the right to make changes without notice, introducing improvements in the described products drawings or specifications.
  • Page 18 Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve POS. DESCRIPTION DIAPHRAGM SHUTTER FILTER ELEMENT PARBAK O’RING O’RING O'RING O'RING O'RING Elaborado Verificado / Aprovado Data Revisão Página 15/12/17 18 de 19...
  • Page 19 Installation and Operation Manual MI-23 Domus HF - Pressure Regulating Valve PRE PILOT G-31F/G33F → CODE: 28.20.41F POS. DESCRIPTION RELIEF DIAPHRAGM SHUTTER FILTER ELEMENT O'RING O'RING O'RING O’RING O’RING Elaborado Verificado / Aprovado Data Revisão Página 15/12/17 19 de 19...

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