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MAYBACH 240 2005 Maintenance Booklet

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M A I N T E N A N C E B O O K L E T 2 0 0 5

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Summary of Contents for MAYBACH 240 2005

  • Page 1 M A I N T E N A N C E B O O K L E T 2 0 0 5...
  • Page 2 YOUR EMISSION PERFORMANCE STUDIO WHO IS FULLY EQUIPPED TO WARRANTY CLAIM BEING DENIED. PROVIDE THIS SERVICE AND THAT GENUINE MAYBACH PARTS BE USED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ES- TABLISHMENT OR INDIVIDUAL US- ING CERTIFIED PARTS.
  • Page 4 Maintenance Booklet Vehicle data Model License Plate No. Vehicle Identification Number (VIN) License Plate No. Date of initial registration License Plate No. Paint color and code License Plate No.
  • Page 5 • Keep an eye on the vehicle's fuel You too can help to protect the envi- consumption. ronment by operating your Maybach in A regularly serviced vehicle will also an environmentally responsible man- help protect the environment. You ner.

  • Page 6: Table Of Contents

    Maybach Maintenance System ..4 Maybach (240) .....48 Regular checks ..... 8 Tire rotation .
  • Page 7 Maintenance Booklet Introduction We want you to enjoy your Maybach at both A- and B-service intervals. automobile. Vehicle safety and Please refer to “Additional Work to be operational reliability are two very Performed” on page 59 for more important factors and to maintain details.
  • Page 8 61. We recommend that you only Factory Approved Service Products use brake fluid approved by us for your pamphlet in your vehicle literature Maybach. A reminder for the next portfolio, or contact an authorized scheduled brake fluid replacement is Maybach Studio.
  • Page 9 In some cases, such as when your sooner. Such additional service is not vehicle is configured with staggered- covered by the Maybach Maintenance size (different tire sizes, front vs. rear), tire rotations are not possible. Commitment.
  • Page 10 Such additional quired for the Maintenance System or service is not covered by the Maybach changing of oil and oil filter at change Maintenance Commitment. intervals longer than those called for by...

  • Page 11: Introduction

    • Engine oil level - Check the engine oil proved for your Maybach, test func- level using the multifunction steering tion and check wiper blades. wheel/multifunction display oil level check. Further information about en- •...

  • Page 12: Notes On The Warranty

    Notes on the warranty An extensive and well-equipped net- We strongly recommend that you have work of Maybach Studios is at your dis- your vehicle serviced by your author- posal for service work. Your authorized ized Maybach Studio which is fully Maybach Studio can ensure that your equipped to provide this service.

  • Page 13: Parts / Operating Materials

    Parts / Operating materials Service records We recommend only the use of Your authorized Maybach Studio will Genuine Maybach parts for service and certify in the Maintenance Booklet the repairs, since they meet our maintenance services on your vehicle specifications. It is also important to which it has performed.

  • Page 14: Emission System Maintenance

    Maintenance Booklet Emission System Maintenance General The U.S. Environmental Protection The vehicle owner is responsible for the Agency and, in California, the Air Re- regular maintenance of the emission sources Board have certified that the control system, as well as the use of pre- emission control systems of your vehicle mium unleaded gasoline with an anti- comply with the applicable exhaust...

  • Page 15: Emission System Caution

    Emission System Maintenance Emission Control System Caution - Gasoline Engines b) Leaded gasoline should not be used Your Maybach vehicle is equipped with under any circumstances. Damage both a three-way catalyst and a closed to the emission control components loop oxygen sensor system to comply will result.
  • Page 16 We recommend that you have the mal- tions. function checked as soon as possible. e) Irregular engine running conditions should be corrected immediately by an authorized Maybach Studio. Such irregular running conditions can in- fluence the proper function of the emission control system.
  • Page 17 Maintenance Booklet Notes...

  • Page 18: Confirmations

    (un- even) tread wear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Maybach maintenance intervals.
  • Page 19 Maintenance Booklet Confirmations Tire rotation Date: ____________ Odometer: ________________ Date: ____________ Odometer: ________________ Date: ____________ Odometer: ________________ Date: ____________ Odometer: ________________ ____________ ________________ ____________ ________________ Date: Odometer: Date: Odometer: ____________ ________________ ____________ ________________ Date: Odometer: Date: Odometer: ____________ ________________ ____________ ________________ Date: Odometer:...
  • Page 20 Maintenance Booklet Confirmations Maintenance: 10,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: First Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 10,000 miles Repair order no.
  • Page 22 Maintenance Booklet Confirmations Maintenance: 20,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 20,000 miles Repair order no.
  • Page 24 Maintenance Booklet Confirmations Maintenance: 30,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 30,000 miles Repair order no.
  • Page 26 Maintenance Booklet Confirmations Maintenance: 40,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 40,000 miles Repair order no.
  • Page 28 Maintenance Booklet Confirmations Maintenance: 50,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 50,000 miles Repair order no.
  • Page 30 Maintenance Booklet Confirmations Maintenance: 60,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 60,000 miles Repair order no.
  • Page 32 Maintenance Booklet Confirmations Maintenance: 70,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 70,000 miles Repair order no.
  • Page 34 Maintenance Booklet Confirmations Maintenance: 80,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 80,000 miles Repair order no.
  • Page 36 Maintenance Booklet Confirmations Maintenance: 90,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 90,000 miles Repair order no.
  • Page 38 Maintenance Booklet Confirmations Maintenance: 100,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 100,000 miles Repair order no.
  • Page 40 Maintenance Booklet Confirmations Maintenance: 110,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 110,000 miles Repair order no.
  • Page 42 Maintenance Booklet Confirmations Maintenance: 120,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 120,000 miles Repair order no.
  • Page 44 Maintenance Booklet Confirmations Maintenance: 130,000 miles A-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 130,000 miles Repair order no.
  • Page 46 Maintenance Booklet Confirmations Maintenance: 140,000 miles B-Service and applicable Additional Work For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 140,000 miles Repair order no.
  • Page 48 Maintenance Booklet Confirmations Maintenance: 150,000 miles A-Service, applicable Additional Work and recommend High-Mileage checks For scope of work, refer to maintenance overview and description of maintenance services starting on page 47 Date: ____________________________________________ Maintenance service completed: Next Maintenance Odometer: _________________________________ Rubber stamp Oil Brand / viscosity: ________________________ 150,000 miles...

  • Page 50: Maintenance Service

    Detailed descriptions for maintenance service can be found starting on page 50. For description of emission system maintenance jobs, see page 65. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the maintenance information used by Maybach technicians.

  • Page 51: Maybach (240)

    Tire rotation ( page 50) recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Maybach maintenance intervals. •...
  • Page 52 Tire rotation ommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Maybach maintenance intervals. •...
  • Page 53 (uneven) tread wear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Maybach maintenance intervals. Tire rotations are not covered by the Maybach Maintenance Commitment.
  • Page 54 First A-Service at 10,000 miles or 1 year; then every 20,000 miles or 2 years Read out fault memory using STAR DIAGNOSIS, eliminate fault subject to separate work order Interior Panorama roof: lower and clean inside panel (Maybach 62 only) 7733 Reset maintenance service counter in instrument cluster...
  • Page 55 Maintenance Booklet A-Service Wheels, brakes Brake test during road test. Check parking brake and brake according to instructions 4290 Remove and fit wheels, rotate wheels if necessary 4050 Check brake pads for lining thickness front/rear, replace if necessary 4251 Check condition/thickness of brake discs front/rear, replace if necessary 4251 Check tires for damage, condition 4051...
  • Page 56 Maintenance Booklet A-Service Engine compartment (continued) Check the following fluid levels, correct if necessary If there is a loss of fluid, determine cause and perform repair with separate work order Engine cooling system (main and low temperature circuit), corrosion/antifreeze protection 2010 5452 Starter battery, check and correct fluid level;...
  • Page 57 Read out fault memory using STAR DIAGNOSIS, eliminate fault subject to separate work order Interior Tilt / sliding roof: clean slide rail and slide block 7731 Panorama roof: lower and clean inside panel (Maybach 62 only) - - - - Renew dust filter 8381...
  • Page 58 Maintenance Booklet B-Service Interior (continued) Rear seats: sensor lower leg support, rear and bottom (Maybach 62 only) 9152 Reclining seat (Maybach 62 only) - - - - Wheels, brakes Brake test during road test. Check parking brake and brake according to instructions...
  • Page 59 Maintenance Booklet B-Service Underside of vehicle Leakage - Major components 0053 Visual check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check condition of front axle ball joints and rubber boots 3353 Check conditions of steering mechanical components and rubber boots 4653...
  • Page 60 Maintenance Booklet B-Service Engine compartment (continued) Check the following fluid levels, correct if necessary Engine cooling system (main and low temperature circuit), corrosion/antifreeze protection 2010 5452 Starter battery, check and correct fluid level; check battery condition using “Midtronics MCR 717” tester 5453 Brake system 4210...
  • Page 61 Maintenance Booklet B-Service Vehicle front, vehicle rear Check headlamp adjustment 8260 Replace wiper blades for windshield - - - - Trunk Inspect trunk lighting - - - - Battery, check battery condition using “Midtronics MCR717” Tester 5453 Correct tire inflation pressure in spare tire - - - -...
  • Page 62 Parking brake - Adjust cable slack 4262 At every service Chassis and load-bearing body components: Check for signs of damage and corrosion 0090 by Maybach-trained Service Advisor Check bodywork for paint work damage 9850 by Maybach-trained Service Advisor Car wash...
  • Page 63 Maintenance Booklet Additional Work to be Performed together with the Respective Service Spark plug intervals Replace spark plugs 1580 Spark plugs are subject to erosion and must be replaced according to schedule on page 62, or more frequently as may be required when subject to severe operating conditions. At approximately every 150,000 miles or 15 years Replace coolant for low temperature circuit (water/anticorrosion/antifreeze mixture) 2080...
  • Page 64 Maintenance Booklet Additional Work to be Performed together with the Respective Service Every 2 years Replace brake fluid 4280 Every 3 years Replace coolant for main circuit (water/anticorrosion/antifreeze mixture) 2080...

  • Page 65: Spark Plug Replacement Intervals

    Maintenance Booklet Spark Plug Replacement Intervals Replace Spark Plugs Engine • At every 60,000 miles or 5 years * Refer to the Operator’s Manual for the engine designation of your model. The engine and model listing can be found in chapter “Technical Data” under “Engine”.

  • Page 66: Recommended Additional

    Maintenance Booklet Recommended additional maintenance checks for high-mileage vehicles At 150,000 miles Check if all fluid levels and changes are updated - - - Transmission Rear axle - - - - Check if air, fuel, ventilation filters are updated - - - Engine air filter Fuel filter - - - -...
  • Page 67 Maintenance Booklet Recommended additional maintenance checks for high-mileage vehicles At 150,000 miles (continued) Check integrity of engine, mechanical components Perform compression test (hot and cold) - - - - Perform leak down test (hot and cold) - - - - Check spark plugs - - - - Exhaust system hangers and leaks...
  • Page 68 Maintenance Booklet Description of Emission System Maintenance Jobs 0101 Engine oil and filter change 0780 Replace fuel filter The composition of exhaust emissions is influenced not only by the special emission Change the engine oil and oil filter every Replace the fuel filter approximately every control equipment, but also by various en- 10,000 miles.
  • Page 69 Maintenance Booklet Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 08/15/2004 Models: Maybach (240)
  • Page 72 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ 07645-0350 Order No. P-MAY-6515-8123-13B (08/04) Edition B Part No. 240 584 22 93 © 2004 Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.

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