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Adaptive Pressure Controller
PM-4 & 5 for Gate Valve Control System
This manual is valid for product with the
product identification number
FABR. NO. 641PM - . 6 . . - . . . .
configured with Software Version
64PM.3I.00
The product identification is specified on the rear panel of each PM controller:
Made in Switzerland in 20 . .
Patented
641P . - . 6 . . - . . . . - . . . .
Read these «Installation, Operating and Maintenance Instructions» (IOMI) and the enclosed
«General Safety Instructions» carefully before you start any other action.
Table of content
1 Intended Use of Product .......................................................................................................................... 2
1.1
Technical Data................................................................................................................................. 2
2 Installation ............................................................................................................................................... 2
2.1
Content of VAT PM Controller Delivery ............................................................................................ 2
2.2
Hardware Installation ....................................................................................................................... 2
2.3
PM Configuration (setup sequence) ................................................................................................. 4
3 Operation ................................................................................................................................................ 5
3.1
Local Mode (PM-4 with Service Box only) ........................................................................................ 5
3.2
Remote Mode (PM-5 if Interface installed only) ................................................................................ 5
3.3
Power Failure / Power Failure Option (PFO)..................................................................................... 5
4 Preventive Maintenance .......................................................................................................................... 6
4.1
Battery for SRAM ............................................................................................................................. 6
4.2
Preventive Maintenance (SRAM IC3) ............................................................................................... 6
4.3
Preventive Maintenance for SRAM Battery only ............................................................................... 7
4.4
Power-fail battery............................................................................................................................. 9
5 Spare Parts / Retrofit Options ................................................................................................................ 10
6 Trouble Shooting ................................................................................................................................... 10
7 Repairs.................................................................................................................................................. 11
8 Warranty ............................................................................................................................................... 11
9 Engineering Information......................................................................................................................... 12
9.1
Wiring of Connectors ..................................................................................................................... 12
9.2
RS485 Interface............................................................................................................................. 14
9.3
User Information and Recommendations........................................................................................ 19
VAT Vakuumventile AG, CH-9469 Haag, Schweiz
Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com
Installation, Operating, and Maintenance Instructions
ISO 9001
EN 29001
Series 64.1
PM-5
PM-4
283681EB
1/19
2011-03-18
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Table of Contents
Related Manuals for VAT 64.1 Series
Summary of Contents for VAT 64.1 Series
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Page 1: Table Of Contents
9 Engineering Information......................... 12 Wiring of Connectors ........................12 RS485 Interface..........................14 User Information and Recommendations..................19 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 1/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... -
Page 2: Intended Use Of Product
ISO 9001 EN 29001 Series 64.1 Intended Use of Product This product is an adaptive pressure controller for VAT series 64 control valves. The product may only be operated within the ranges specified below: 1.1 Technical Data Mains voltage 100 - 240 VAC (±10%), 50/60 Hz 0 - 50 °C... - Page 3 Install hardware PM controller must be switched off during installation. Install VAT control valve (3) according to the Installation, Operating and Maintenance Instruction Manual of the VAT Series 64 control valve. Install sensor(s) (6) according to the recommendations of the sensor manufacturer Install PM controller (1) into control rack.
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Page 4: Pm Configuration (Setup Sequence)
0.6 l/s 1 l/s 1.6 l/s 2 l/s 2.5 l/s 3.2 l/s 4 l/s 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 4/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... -
Page 5: Operation
All parameters will remain stored during a power failure. If a power-fail battery is installed (check VAT part number of PM controller: 641PM- . 6B . - ..), the PM controller has to be hooked up to power for at least 10 hours to assure repeated valve closures in case of a power failure. -
Page 6: Preventive Maintenance
When the battery life expires (check date specified on label in rear of PM control), the SRAM memory and the power-fail battery pack need to be exchanged. 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 6/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... -
Page 7: Preventive Maintenance For Sram Battery Only
Remove 6 counter sunk screws on Phillips head top of the controller screw driver 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 7/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... - Page 8 Push the new battery carefully into the battery socket Follow steps 4 to 2 to reassemble the controller 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 8/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
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Page 9: Power-Fail Battery
ISO 9001 EN 29001 Series 64.1 Power-fail battery (this option which installed controller part-no. 641PM- chapter ‚5 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 9/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... - Page 10 - Install new battery pack and plug in connector J5 of battery pack - Reattach covers - Attach label with new production date on rear panel 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 10/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
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Page 11: Spare Parts / Retrofit Options
- Check valve installation (torque on valve flange mounting screws too high, see Installation and Operating Instruction for valve!). Check and clean valve 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 11/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... -
Page 12: Repairs
Repairs Contact VAT for repair. Please check first the fabrication No. 641P . - ..- ..- ..) marked on the rear panel of the PM controller. Your VAT representative will discuss with you how the repair can be carried out best. -
Page 13: Engineering Information
9.1.2 Connector for mains Description Phase (100 - 240 VAC +/-10%, 50/60Hz, 150 VA max.) Neutral Ground 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 13/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... - Page 14 OPEN valve, resp. CLOSE valve is activated. Mind: Do not connect other Pins than indicated above! 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 14/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
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Page 15: Rs485 Interface
Switch off mains supply, disconnect mains connector, wait for 60 s, open top cover and set switches to the desired setting. Note: Your PM controller may be ordered with a customized factory configuration. 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 15/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18... - Page 16 = #001S:000120<CR><LF> Answer = #001S: <CR><LF> The complete command list is given in the following tables. 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 16/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
- Page 17 = Disable LOGIC INPUT Disable LOGIC INPUT #000U:17<CR><LF> #000U:<CR><LF> = Enable LOGIC INPUT Enable LOGIC INPUT 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 17/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
- Page 18 #000d:mmmdddddddddddd #000d:mmm<CR><LF> have to be used data <CR><LF> ddd.. = data in hexadecimal format (0...9, A...F) 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 18/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
- Page 19 - PM controller is switched in control mode PRESSURE MODE - function ZERO blocked (= DISABLED) 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 19/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
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Page 20: User Information And Recommendations
Recommended for sensor setup: Voltage Range: 0-2V, Display Range: 0-200, Display Unit: mTorr → Resolution of PM controller: 200mTorr * 0.03% = 0.06mT 283681EB VAT Vakuumventile AG, CH-9469 Haag, Schweiz 20/19 Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 Email reception@vat.ch http://www.vatvalve.com 2011-03-18...
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