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GSI Group PNEG-1813 Installation And Operation Manual

Electronic distributor control
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PNEG-1813
Electronic Distributor Control
Installation and Operation Manual
PNEG-1813
Date: 12-21-20

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  • Page 1 PNEG-1813 Electronic Distributor Control Installation and Operation Manual PNEG-1813 Date: 12-21-20...
  • Page 2 PNEG-1813 Electronic Distributor Control...

  • Page 3: Table Of Contents

    Chapter 5 Troubleshooting ..........................49 Error Messages ........................... 49 Chapter 6 Schematic and Wiring Diagrams ......................53 White Panel Layout ..........................53 White Panel Electrical Schematic ....................... 54 White Panel Electrical Schematic (Continued) ..................55 Chapter 7 Warranty ..............................57 PNEG-1813 Electronic Distributor Control...
  • Page 4 Table of Contents PNEG-1813 Electronic Distributor Control...

  • Page 5: Chapter 1 Safety

    CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1813 Electronic Distributor Control...

  • Page 6: Safety Instructions

    Keep hands, feet and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built up grease oil and debris. and Work Area PNEG-1813 Electronic Distributor Control...
  • Page 7 A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-1813 Electronic Distributor Control...

  • Page 8: Safety Decals

    The decals are located as shown below: WARNING MOVING PARTS. Rotating spout can crush and cut. Lock out power before servicing. DC-2159 CAUTION Do not operate with access panel removed. Lock out power before servicing. DC-2160 PNEG-1813 Electronic Distributor Control...

  • Page 9: Chapter 2 Installation

    Install the shaft (DEC0009) to the distributor shaft using two (2) roll pins (S-9288). NOTE: Flag extension should be installed in line with the spout to ensure proper alignment with the sensor. (See Figure 2A.) Spout Distributor shaft Roll pin (S-9288) Flag extension Shaft (DEC0009) Figure 2A Electronic Distributor Control Shaft PNEG-1813 Electronic Distributor Control...

  • Page 10: Electronic Distributor Enclosure Installation

    Electronic Distributor Enclosure Installation Install the enclosure (DEC0005) to the distributor using four (4) 3/8 bolts (S-7469) and nylock nuts (S- 7383). (See Figure 2B.) 3/8” Bolt (S-7469) Distributor Nylock nut (S-7383) Figure 2B Electronic Distributor Enclosure PNEG-1813 Electronic Distributor Control...

  • Page 11: Junction Box Installation

    Install the junction box (DEC0019) to the enclosure (DEC0005) using four self-drilling screws (S-280). Install the chase nipple, washer, and locknut. (See Figure 2C.) Junction box (DEC0019) Chase nipple Washer Locknut Enclosure (DEC0005) Screw (S-280) Figure 2C Junction Box PNEG-1813 Electronic Distributor Control...

  • Page 12: Sensor Plate Angle And Proximity Sensor Bracket Installation

    HHCS Bolt (S-1429) Enclosure (DEC0005) 1/4”-20 Nylock nut (S-7025) Proximity sensor bracket (DEC0006) Sensor plate angle (DEC0014) 1/4”-20 x 3/4” HHCS Bolt (S-1429) 1/4”-20 Nylock nut (S-7025) Figure 2D Sensor Plate Angle and Proximity Sensor Bracket PNEG-1813 Electronic Distributor Control...

  • Page 13: Proximity Sensor Location And Installation

    (DEC0006) and identifies the location for installing the proximity sensors (DEC0018). Install the two proximity sensors (DEC0018) into the proximity sensor bracket (DEC0006) at the appropriate locations determined from the table. (See Figure 2F.) Proximity sensor bracket (DEC0006) Proximity sensor (DEC0018) Figure 2E Proximity Sensor Location PNEG-1813 Electronic Distributor Control...
  • Page 14 2. Installation Proximity sensor Proximity sensor (DEC0018) bracket (DEC0006) Figure 2F Proximity Sensor Installation PNEG-1813 Electronic Distributor Control...

  • Page 15: Proximity Sensor Adjustment

    Set the clearance of the two proximity sensors (DEC0018) to 0.110” +/- 0.01” from the face of each sensor to the flag on the shaft (DEC0009). (See Figure 2G.) 0.110” +/- 0.01” Flag Proximity sensor (DEC0018) Figure 2G Proximity Sensor Adjustment PNEG-1813 Electronic Distributor Control...

  • Page 16: Encoder And Bracket Installation

    1/4”-20 x 3/4” HHCS bolt (S-1429), 1/4” washer (S-2126), and 1/4”-20 nylock nut (S-7025) as shown in Figure #10-32 Bolt (S-10167) #10 Washer (S-7223) Encoder mounting bracket (DEC0016) Encoder (DEC0017) Figure 2H Encoder to Mounting Bracket PNEG-1813 Electronic Distributor Control...
  • Page 17 2. Installation Encoder collar Encoder collar set screw Encoder (DEC0017) Figure 2I Encoder Collar Set Screw PNEG-1813 Electronic Distributor Control...
  • Page 18 2. Installation 1/4”-20 Nylock nut (S-7025) Proximity sensor bracket (DEC0006) Encoder mounting bracket (DEC0016) 1/4” Washer (S-2126) 1/4”-20 x 3/4” HHCS Bolt (S-1429) Figure 2J Mounting Bracket to Proximity Sensor Bracket PNEG-1813 Electronic Distributor Control...

  • Page 19: Motor Mounting Bracket Installation

    (S-1429), 1/4” washers (S-2126), and 1/4”-20 nylock nuts (S-7025) as shown in Figure Enclosure (DEC0005) 1/4”-20 x 3/4” HHCS Bolt (S-1429) Motor mounting bracket (DEC0003) 1/4” Washer (S-2126) 1/4”-20 Nylock nut (S-7025) Figure 2K Motor Mounting Bracket PNEG-1813 Electronic Distributor Control...

  • Page 20: Control Motor Installation

    (S-6998), four 1/4” washers (S-2126), and two1/4”-20 nylock nuts (S-7025) as shown in Figure Key (DEC0011) Motor mounting block (DEC0003) 1/4”-20 x 1” HHCS Bolt (S-1429) 1/4” Washer (S-2126) Motor (DEC0015) 1/4”-20 Nylock nut (S-7025) Figure 2L Control Motor Installation PNEG-1813 Electronic Distributor Control...

  • Page 21: Wire And Fitting Selection Recommendations

    For the motor cable from the motor to the control panel, use 4 conductor cable, shielded, 16 AWG or larger, and rated for the environment. If the wiring is run outside of conduit, it should be rated for UV. All conduit and fittings should be outdoor-rated to keep things adequately sealed. PNEG-1813 Electronic Distributor Control...

  • Page 22: Distributor To Junction Box Electrical Connections

    (DEC0006). Proximity sensor Encoder bracket (DEC0017) (DEC0006) Proximity sensor (DEC0018) Junction box (DEC0019) Junction box terminal block Note: Wire colors for reference only. Blue section section Grey section Figure 2M Distributor to Junction Box Electrical Connections PNEG-1813 Electronic Distributor Control...

  • Page 23: Control Panel Cable To Distributor Fitting Connections

    (DEC0019) fittings. (See Figure 2N.) Cable fitting connections to distributor enclosure and junction box Junction box (DEC0019) Proximity sensors and encoder cable Enclosure (DEC0005) Motor cable Figure 2N PNEG-1813 Electronic Distributor Control...

  • Page 24: Motor Cable To Motor Junction Box Fitting Connections

    Connect the motor cable to the motor junction box using suitable fittings. (See Figure 2O.) Cable fitting connection to motor junction box Motor junction box cover Motor junction box Motor junction box cover screws Motor cable Figure 2O PNEG-1813 Electronic Distributor Control...

  • Page 25: Motor Wiring To Motor Junction Box Electrical Connections

    Connect the motor wiring to the motor wiring terminal block as shown in Figure 2P and re-install the motor junction box cover and screws. Control panel wiring to motor electrical connections Wire W Motor wiring terminal block Wire V Wire U Ground wire Motor cable Figure 2P PNEG-1813 Electronic Distributor Control...

  • Page 26: Control Panel Wiring To Junction Box Electrical Connections

    (DEC0006). Junction box (DEC0019) Junction box terminal block Note: Wire colors for reference only. Blue section section Grey section Figure 2Q Control Panel Wiring to Junction Box Electrical Connections PNEG-1813 Electronic Distributor Control...

  • Page 27: Enclosure Covers Installation

    (S-2041) each and install the bottom enclosure cover (DEC0013) using ten 1/4”-20 x 3/4” HHCS bolts (S-1429) and 1/4” lock washers (S-2041) as shown in Figure Side access cover (DEC0012) 1/4”-20 x 3/4” HHCS Bolt Bottom enclosure 1/4” Lock washer (S-1429) cover (DEC0013) (S-2041) Figure 2R Enclosure Covers Installation PNEG-1813 Electronic Distributor Control...

  • Page 28: Control Panel Wiring From Motor Electrical Connections

    Connect the motor wiring to the motor power terminal block in the control panel as shown in Figure Control panel wiring from motor electrical connections Ground terminal block Wire U Ground wire Wire W Wire V Figure 2S PNEG-1813 Electronic Distributor Control...

  • Page 29: Power Supply Wiring To Control Panel Electrical Connections

    Connect the power supply ground wire as shown in Figure 2T to the ground terminal block shown in Figure Control panel wiring from motor electrical connections Power cable Hot wires hardware Control panel circuit breakers Power supply ground wire Figure 2T PNEG-1813 Electronic Distributor Control...

  • Page 30: Control Panel Installation Guidelines

    The location of the control panel and the routing of cables should provide safe access for maintenance and suitable operation of the control panel. Mount the control panel on a flat, vertical surface using 1/4” fasteners. Ensure that the mounting surface is sufficient to support the weight of the control panel. PNEG-1813 Electronic Distributor Control...

  • Page 31: Chapter 3 Operation Procedures

    Help Menu, Move Screen, or Setup Menu. CURRENT SPOUT SELECTION: CURRENT SPOUT SELECTION: 4-Spout 6-Spout BIN 1 BIN 1 Main Screen Main Screen CURRENT SPOUT SELECTION: CURRENT SPOUT SELECTION: 8-Spout 10-Spout BIN 1 BIN 1 Main Screen Main Screen Figure 3B PNEG-1813 Electronic Distributor Control...

  • Page 32: Help Menu Screen

    (See Figure 3E on Page 33.) Drive Fault: Displays the “VFD” Fault screen which offers possible causes and solutions to faults caused by the variable frequency drive (See Figure 3F on Page 34.) PNEG-1813 Electronic Distributor Control...
  • Page 33 3. Operation Procedures Movement Fault Screen Figure 3D Movement Fault Screen Home Prox Fault Screen Figure 3E Home Prox Fault Screen PNEG-1813 Electronic Distributor Control...
  • Page 34 3. Operation Procedures Drive Fault Screen Figure 3F Drive Fault Screen PNEG-1813 Electronic Distributor Control...

  • Page 35: Move Screen

    1. From the “Main” screen or the “Setup Menu” select “MOVE” to view the “Move Position” screen (See Figure 3G.) PNEG-1813 Electronic Distributor Control...

  • Page 36: Setup Menu Screen

    Homing Interval: Allows the user to set the number of times before the “Perform Homing Now” warning appears. See “Homing Interval Screen” on page 43. Perform Homing Now: Press this to perform the homing operation to re-calibrate the distributor. PNEG-1813 Electronic Distributor Control...
  • Page 37 OK: Press this button to save your current configuration and be brought back to the Setup Menu. NOTE: A warning message will appear if distributor has already been previously configured. (See Figure 3J.) Figure 3J PNEG-1813 Electronic Distributor Control...
  • Page 38 1. From the “Setup Menu”, select “Position Names” to bring up the “Create/Modify Spout Names” screen. 2. Press the spout name to be modified to display an alphanumeric keypad. (See Figure 3L.) Figure 3L Alphanumeric Keypad PNEG-1813 Electronic Distributor Control...
  • Page 39 2. Next to ochre “Distributor Name” label, press the distributor name to display an alphanumeric keypad (See Figure 3L.) 3. Type in the desired name for distributor press “enter”. 4. Select “OK” to return to “Setup Menu”. PNEG-1813 Electronic Distributor Control...
  • Page 40 2. In the “Modify Spout Positioning” screen select the spout that requires adjustment by touching the value pad next to the spout number balloon. A number keypad will display (See Figure 3N.) Figure 3N Number Keypad PNEG-1813 Electronic Distributor Control...
  • Page 41 To offset the spouts to the left, use a positive value and to offset to the right, use a negative value. NOTE: A maximum offset at any one time is +/- 5. 4. Select “OK” to return to “Setup Menu”. 5. Verify each spout alignment with distributor. See “Verifying Spout Alignment:” on page 35. PNEG-1813 Electronic Distributor Control...
  • Page 42 NOTE: The position that the distributor is currently located, indicated by a green number balloon icon, can not be locked out. Move the spout position to a different location then try again. See “Move Screen” on page 35. 3. Select “OK” to apply changes and return to “Main Menu”. PNEG-1813 Electronic Distributor Control...
  • Page 43 2. Press the button under the “Homing Interval” label. A number keypad will display (See Figure 3O.) Figure 3R 3. Insert the desired interval and press “enter” 4. Select “OK” to apply changes and return to “Main Menu”. PNEG-1813 Electronic Distributor Control...
  • Page 44 Home Next Move: Select “Home Next Move” to skip the homing operation and move to the selected position. The user interface will continue to prompt you to home the unit during every subsequent move until homing is performed. PNEG-1813 Electronic Distributor Control...

  • Page 45: Manual Override

    NOTE: Panel will not close with key inserted in the manual/jog dial. Always keep key in a safe location for access by authorized personnel only. Manual/Jog Dial Figure 3T PNEG-1813 Electronic Distributor Control...
  • Page 46 3. Operation Procedures NOTES PNEG-1813 Electronic Distributor Control...

  • Page 47: Chapter 4 Parts

    4. Parts Distributor Assembly PNEG-1813 Electronic Distributor Control...
  • Page 48 4. Parts NOTES PNEG-1813 Electronic Distributor Control...

  • Page 49: Chapter 5 Troubleshooting

    The position feedback does not match expected behavior. Please check for proper operation of the encoder. Reason: This error is displayed if the spout does not reach the desired position count while performing a “MOVE” operation. PNEG-1813 Electronic Distributor Control...
  • Page 50 Move spout to a different position and then lockout this position. Message: You are attempting to move to the currently selected position. Please select a different position. Reason: This error displays when trying to move spout to current position. PNEG-1813 Electronic Distributor Control...
  • Page 51 The spout has drifted out of position. Please verify current position of the spout. Reason: This error occurs when spout position reading changes without a move command being issued. Remedy: Check mechanical components for looseness, wear, or damage. Repair or replace as necessary. PNEG-1813 Electronic Distributor Control...
  • Page 52 5. Troubleshooting NOTES PNEG-1813 Electronic Distributor Control...

  • Page 53: Chapter 6 Schematic And Wiring Diagrams

    6. Schematic and Wiring Diagrams White Panel Layout PNEG-1813 Electronic Distributor Control...

  • Page 54: White Panel Electrical Schematic

    6. Schematic and Wiring Diagrams White Panel Electrical Schematic PNEG-1813 Electronic Distributor Control...

  • Page 55: White Panel Electrical Schematic (Continued)

    6. Schematic and Wiring Diagrams White Panel Electrical Schematic (Continued) PNEG-1813 Electronic Distributor Control...
  • Page 56 6. Schematic and Wiring Diagrams NOTES PNEG-1813 Electronic Distributor Control...

  • Page 57: Chapter 7 Warranty

    Limited Warranty — N.A. Grain Products The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge).
  • Page 58 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2011 by GSI Group Printed in the USA...

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