IMES EPM-XPplus Original Operating Instruction
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Summary of Contents for IMES EPM-XPplus
- Page 1 plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Original operating instruction Electronic Analyser Page 1 of 66...
- Page 2 plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Revision History Version Brief Description of Changes Date of Issue plus EPM-XP First version 05-August-2019 New functions: Trending, Save reference files, Optimisation of 1.1.0.0 11-October-2019 Pcomp calculation New functions: Time indication of loading data set from hard disc, Indication of stored ASCII file on hard disc, Indication of reference 1.2.2.0 curve, direct data transfer to IPE software, small bug fix solved.
- Page 3 Copyright Copyright © 2018 IMES GmbH. All rights reserved. All data is for information only and not guaranteed for legal purposes. Information has been carefully checked, however, no responsibility is assumed for inaccuracies. This manual may not be copied, translated, changed, reproduced or distributed without the written consent of IMES GmbH.
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Page 4: Table Of Contents
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 List of figures ______________________________________________________________ 5 Important information __________________________________________________ 9 Use of the operator manual __________________________________________________ 9 Copyright ________________________________________________________________ 9 Warning Notices ___________________________________________________________ 9 Address of the manufacturer _______________________________________________ 10 Obligations of the operator _________________________________________________ 11 Safety _______________________________________________________________ 11 Intended use _____________________________________________________________ 11 Personnel requirements ____________________________________________________ 12... -
Page 5: List Of Figures
Online measurements on engines with EPM-XP _____________________________ 38 9.1.1 Preparation of EPM-XPplus for online measurements on 2-stroke engines __________________ 38 9.1.2 Preparation of EPM-XPplus for online measurements on 4-stroke engines __________________ 39 9.1.3 Preparation of EPM-XPplus for online measurements via Ethernet cable ___________________ 41 9.1.4... - Page 6 plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 6: Battery holder ......................18 Figure 7: 4 x NiMh AAA 930 mAh installed on battery holder..........18 Figure 8: Selection of installed battery type ................18 Figure 9: Indication during charging process ...............19 Figure 10: Indication charging process completed ..............19 Figure 11: Indicator cock Figure 12: Adaptor installed on indicator cock ....19...
- Page 7 plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 63: Close reference curve ..................37 Figure 64: Button “Del.Meas”....................37 Figure 65: Indicator cock Figure 66: Adaptor installed on indicator cock ....38 plus Figure 67: EPM-XP connected to notebook ..............38 Figure 68: Disconnection of spring Figure 69: Disconnection of sensor from adaptor ...39 Figure 70: Connection of HTT-04 sensor on special cooling adaptor ........39 Figure 71: Indicator cock...
- Page 8 plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 126: Thompson adaptor for 4-stroke online measurement .........63 Figure 127: Pressure pump coupling ..................64 Figure 128: Thread cleaner for Thompson thread ..............65 List of tables Table 1: Dimensions and weight ...................13 Table 2: Technical specification ....................13 Table 3: Functions of push buttons ..................17 Table 4: Static pressure comparison ..................56...
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Page 9: Important Information
They may only be used by the persons authorised to this effect. They may only be given to third parties with the written consent of IMES GmbH. All documents are protected under copyright law. Dissemination and reproduction of documents or parts of documents as well as the utilisation and communication of their contents are prohibited, unless expressly permitted. -
Page 10: Address Of The Manufacturer
Follow the instructions in this warning notice to prevent damage to property. A note identifies additional information that facilitates the handling of the device. 1.4 Address of the manufacturer IMES GmbH Dr.-Herbert-Kittel-Str. 2 87600 Kaufbeuren Germany Tel.: + 49 8341 966173 0... -
Page 11: Obligations Of The Operator
The operator is obliged to operate the EPM-XP only in proper condition. Hazard areas arising between IMES devices and customer equipment are to be secured by the operator. The operator must designate and instruct responsible persons: •... -
Page 12: Personnel Requirements
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 2.2 Personnel requirements Warning plus Work on/with the EPM-XP may only be carried out by persons who, because of their education and qualification, are qualified to do so. Furthermore, they must have been commissioned to do so by the operator. -
Page 13: Scope Of Delivery
Take action to mitigate the damage that has occurred and prevent further damage. Packaging Unless an agreement was made with IMES GmbH regarding the return of the packaging material, the packaging material remains with the customer. The most commonly used packaging materials cardboard. -
Page 14: Scope Of Supply
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Scope of supply The scope of supply includes the following components: plus - EPM-XP unit incl. protection cover incl. cylinder pressure sensor mounted on Thompson adaptor - Tool for to open- and close the Thompson adapter - 4 pcs. -
Page 15: Measure Functions
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 6.2 Measure functions Offline function Pmax: Average of 10 cycles Pressure curve: Average of 10 cycles RPM: engine speed Online function Continuous online measurement on one cylinder 6.3 Functional description The cylinder pressure will be measured with the plus EPM-XP unit incl. -
Page 16: Operating Functions
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 7.2 Operating functions Function Key board Display Notes push button Switch On/Off Indication after switch “On/Off” button. The user will be informed about engine selection. Basic settings will be dis- played after switching on: Date and time Cyl:1 = cylinder no.1 2- or 4-stroke... -
Page 17: Install Rechargeable Batteries
Table 3: Functions of push buttons 7.3 Install rechargeable batteries IMES recommends to use rechargeable battery type Panasonic envelope AAA pro 930 mAH Figure 3: 4 pcs. re-chargeable battery in the transport case plus Please disconnect EPM-XP from protection cover (fig.4) and open battery case (fig.5) and put re-chargeable... -
Page 18: Install Batteries To Correct Pole
Note: It is also possible to use Alkaline batteries type AAA 7.3.2 Confirm installed battery type Start EPM-XPplus by pressing “On/Off”. The setup menu (fig.8) asked for confirmation of installed battery type. The standard battery type is NiMh rechargeable. Figure 8: Selection of installed battery type Select item by arrow key and confirm selection by pressing “2/4”... -
Page 19: Charge Battery
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 7.4 Charge battery plus The EPM-XP has 4 pcs. re-chargeable battery type AAA plus The battery charging (fig.9) will start after the EPM-XP unit is connected via USB cable to PC and battery voltage is lower than 5,3 V. -
Page 20: Figure 15: Warming Up Sensor Figure 16: Indication During Measurement
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Press “Measure” and the measurement starts after warming up sensor to minimum temperature of 50°C (fig.15). After achieving minimum sensor temperature the measurement starts incl. the following indication (fig.16) Figure 15: Warming up sensor Figure 16: Indication during measurement Note: It is possible to start without warming up sensor by press “Measure”... -
Page 21: Installation Of Visualisation- And Usb Driver Software
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Installation of visualisation- and USB driver software The user must have administrator rights on the PC for soft- and USB driver installation. For installation the Setup_EPMXPP_Win7_1230.exe file is necessary. The software installed USB driver and visualization in one step. -
Page 22: Figure 21: Start Menu Folder
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 21: Start Menu Folder Figure 22: Select additional tasks Figure 23: Ready to install Page 22 of 66... -
Page 23: Figure 24: Ready To Install
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 24: Ready to install Figure 25: Installation completed Page 23 of 66... -
Page 24: Visualisation Software Release 1.2.4.0
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Visualisation software release 1.2.4.0 plus Please connect EPM-XP by USB cable to PC (fig.26). Start by double click visualisation software and press “Connect” (fig. 27). plus Figure 26: EPM- XP connected via USB cable to PC 9.1 Screen page “File”... -
Page 25: Download Measured Data To Pc
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 plus Figure 28: EPM-XP unit connected to visualisation software 9.2 Download measured data to PC plus Press for to download measured data from EPM-XP to visualisation software. The following information will appear. Figure 29: Selection of engine configuration Entering engine no.;... -
Page 26: Figure 31: Selection Of Directory On Hard Disc Of Pc For Saving Data
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 31: Selection of directory on hard disc of PC for saving data After selection of directory the information of downloading process will appear. Figure 32: Downloading and optimization process of measured data Page 26 of 66... -
Page 27: Visualisation Of Measured Data On Pc
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1 Visualisation of measured data on PC 9.1.1 P/alpha diagram Calculated values of Pmax, Pmaxpos, IMEP, Ipower, engine speed and scavenge air pressure of selected cylinder Indication of selected cylinder Mode selection Figure 33: p/alpha diagram Indication of dp Pmax 10 cycles and... -
Page 28: P/Volume Diagram
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 35: Cursor line functions of p/alpha diagram Arrow function to shift Indication of cursor line curves with 0.05 resolution on 2 strokes. On 4-strokes shift curves with 0.1 resolution. 9.1.2 P/volume diagram Selection Figure 36: p/volume diagram Page 28 of 66... -
Page 29: Open Saved Data
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.3 P/volume (log) Figure 37: p/volume (log) diagram 9.1.4 Open saved data Press button “Open” (fig.38) for opening register of stored measurement files. Figure 38: Button “Open” The data file is stored on hard disc on PC on the following directory: Select measurement file and klick “Open”... -
Page 30: Balance Diagrams
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 40: Information about cylinder during uploading process 9.1.5 Balance diagrams Selection for indication of Pmax, Pcomp, IMEP and Ipower Figure 41: Balance diagram Page 30 of 66... -
Page 31: Engine Report
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.6 Engine report Engine parameters Manuel input by user Please press apply to save manual inputs Figure 42: Engine report diagram Press “IPE” button for Manuel input by user Calculated by direct data transfer to IPE software softwar 9.1.7 Trending... -
Page 32: Figure 45: Selection Of Measurement Files
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 45: Selection of measurement files Press “Open“ Selection of data files with similar outputs Deviation of data files Selection of start- and stop date Selection of values Selection of cylinder Press “Show values” Figure 46: Selection criteria for values and cylinder Page 32 of 66... -
Page 33: Save To Ascii Format
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 47: Display of trending function 9.1.8 Save to ASCII format Press tools (fig.48) and select “CSV” (fig.49) for storing data in ASCII format. The user can select data for export to “EPM-XP csv-format” or as “Default csv-format” (fig.50). Customers which have an expert system of ABB/Tekomar should select “EPM-XP csv-format”... -
Page 34: Change "Engine Settings
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.9 Change “Engine settings” Press “Edit” and select “Engine” (see fig. 51) to change engine selection or select “Motor data” for manual input of changed specific engine data. Figure 51: Selection field Figure 52: “Engine settings”... -
Page 35: Optimize Tdc Calculation
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.11 Optimize TDC calculation For optimizing TDC calculation the user has the possibility to shift the TDC by use of arrow functions (fig.56) Arrow function to shift curve and motored curve Figure 56: Cylinder pressure curve incl. motored curve Figure 57: Shifted Cylinder pressure curve incl. -
Page 36: Save As Reference File
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.12 Save as reference file Press button “Save REF” (fig.58) to save a curve as a reference file. Figure 58: Button “Save REF” Figure 59: Save the reference on hard disc of PC 9.1.13 Open a reference file Press button “Open REF”... -
Page 37: Delete Measurements On Epm-Xp
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 62: Display of selected reference curve in comparison to a cylinder curve Figure 63: Close reference curve plus 9.1.14 Delete measurements on EPM-XP plus Press button “Del.Meas.” (fig.64) to delete all measurements on EPM-XP Figure 64: Button “Del.Meas”... -
Page 38: Online Measurements On Engines With Epm-Xp
For online measurements on an indicator cock of a selected cylinder the EPM-XP must be connected via USB cable to notebook. 9.1.1 Preparation of EPM-XPplus for online measurements on 2-stroke engines Open indicator cock and close (fig.65). Install sensor with adaptor on selected cylinder and open indicator plus plus cock (fig.66). -
Page 39: Preparation Of Epm-Xpplus For Online Measurements On 4-Stroke Engines
Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.2 Preparation of EPM-XPplus for online measurements on 4-stroke engines Warning plus For online measurements with EPM-XP on 4-stroke engines it is not allowed to use standard Thompson adaptor because of extreme high temperature. The user must use a special cooling adaptor for online measurements on 4-strokes Please disconnect sensor from adaptor by using tools with wrench size 19 mm and 27 mm (fig.68). -
Page 40: Figure 71: Indicator Cock Figure 72: Adaptor Installed On Indicator Cock
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Open indicator cock and close (fig.71). Install sensor with adaptor on the selected cylinder and open indicator plus plus cock (fig.72). Start “Measure” on EPM-XP and connect EPM-XP to notebook via USB cable (fig.73). plus Please select engine type 2-or 4 stroke on EPM-XP and press by arrow file the selected cylinder. -
Page 41: Preparation Of Epm-Xpplus For Online Measurements Via Ethernet Cable
Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.3 Preparation of EPM-XPplus for online measurements via Ethernet cable plus In case the notebook or PC in installed more than 2m distance to EPM-XP it is necessary to use Ethernet cable with max. -
Page 42: Figure 76: Indication On Display For Successful Connection To Pc
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Open indicator cock and close (fig.71). Install sensor with adaptor on selected cylinder and open indicator cock. Please do the following procedure: plus Start measure on EPM-XP and select engine type by arrow function plus Connect USB cable (1 m) to EPM-XP Connect USB/Ethernet converter to USB cable (1m) and to Ethernet cable... -
Page 43: Screen Page "Online
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 plus Indication of successful connection of EPM-XP to visualisation software(fig.78) plus Figure 78: EPM-XP unit connected to visualisation software 9.1.5 Screen page “Online” Please click “Online” for pressure curve visualisation (fig.79) Figure 79: Indication of online pressure curve Page 43 of 66... -
Page 44: Figure 80: Online Pressure Curve Manual Shifted By Arrow Function
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 2- or 4-stroke Engine speed Manual input of scavenge air pressure Temperature of measuring element during measurement Figure 80: Online pressure curve manual shifted by arrow function Temperature: 335 °C Figure 81: Example for over temperature on measuring cell of sensor Page 44 of 66... -
Page 45: Figure 82: Button "Pressure Curve Save
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Warning In case of temperature indication of more than 300 °C please close indicator cock immediately and disconnect Thompson adaptor from indicator cock for cooling down adaptor. 9.1.5.1 Save pressure curve Press button “Pressure curve save”. The file will be saved under Press_year_month-date in the register (fig.82) C:\Users\name\documents\IMES_EPMXPplus_Data\press_year_month_data (fig.83) Figure 82: Button “Pressure curve save”... -
Page 46: Figure 84: Indication Of Online Pressure Curve During Saving Process
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Please press button “Stop Saving” for to stop saving pressure curves (fig.84). Figure 84: Indication of online pressure curve during saving process 9.1.5.2 Save Working cycle Press button “Working cycle save”. (fig.85) The file will be saved under “WorkCycl_year_month-date”... -
Page 47: Figure 87: Indication Of Online Pmax Data
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 plus Enter engine name Selected cylinder on EPM-XP Temperature on measuring cell Figure 87: Indication of online Pmax data Please button “close recording” for to stop saving pressure curves. Figure 88: Indication of Pmax data during recording process Page 47 of 66... -
Page 48: Screen Page "Offline
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Temperature: 335 °C Figure 89: Example for over temperature on measuring cell of sensor Warning In case of temperature indication of more than 300 °C please close indicator cock immediately and disconnect Thompson adaptor from indicator cock for cooling down adaptor. -
Page 49: Figure 91: Button "100 Pressure Curve Open
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.6.1 Open saved pressure curves Press button “100 Pressure curve open”. (fig.91) The file will be opened under “Press_year_month-date” in the register C:\Users\name\documents\IMES_EPMXPplus_DATA\WorkCycl_year_month_data (fig.92) Figure 91: Button “100 Pressure curve open” Figure 92: Register of saved file Buttons for cycle selection and indication Indication of selected cycle no. -
Page 50: Figure 94: Button "Working Cycle Open
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 9.1.6.2 Open saved working cycles Click on button “Working cycle open” (fig.94) Figure 94: Button “Working cycle open” Select “Open file” (fig.95) Figure 95: Screen page “working cycle offline” Press button “Working cycle open”. (fig.95) The file will be opened under “WorkCycl_year_month-date”... -
Page 51: Figure 97: Selection Of Saved Pmax Working Cycle
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Please select start- and end time and press “Load data” Figure 97: Selection of saved Pmax working cycle Figure 98: Indication of selected Pmax data Page 51 of 66... -
Page 52: Update Firmware To Epm-Xp
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 plus 9.2 Update firmware to EPM-XP from visualisation software plus plus In case a new firmware update for EPM-XP is available. The user has the possibility to update the EPM-XP to new firmware. The user has to do the following. -
Page 53: Accuracy Check
Accuracy check plus The EPM-XP is adjusted at IMES workshop at different pressure values (0…300 bar) and temperature values (50°C- 200°C). The values are described at calibration certificate (see fig.106). A calibration certificate will be plus delivered with each EPM-XP unit. -
Page 54: Check On Pressure Calibrator
Remarks: The pressure plate (product-no.: IW-1574) is not in plus the scope of supply of EPM-XP and can be ordered additional by IMES Pressure connection thread G1/4“ to hydraulic house to pressure generator Figure 107: Thompson Adaptor mounted on pressure plate... -
Page 55: Figure 109: Example For Indication Of Static Pressure @ 50 Bar
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Figure 109: Example for indication of static pressure @ 50 bar plus Static pressure checking procedure on EPM-XP plus a) Switch – On by pressing operating key “On/Off “ on EPM-XP b) Press 3s button “2/4” for to enter into main menu (fig.110) Figure 110: Indication of main menu c) Select by arrow function “Measuring mode”... -
Page 56: Example Of Static Pressure Indication
(20-25°C) temperature and plus displayed static pressure at EPM-XP is +/- 2.5 bar. By increasing pressure difference we emphasize to send the unit to IMES workshop for new adjustment and calibration. Page 56 of 66... -
Page 57: Periodically Cleaning
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 Cleaning 11.1 Periodically cleaning Clean gas channel of thompson adaptor by compressed air periodically (see fig. 116) Figure 116: Periodical cleaning of gas channel 11.2 Cleaning in case of hard deposit For elimination hard deposit please disconnect sensor from adaptor by using tools with wrench size 19 mm and 27 mm (fig.117). -
Page 58: Cleaning Procedure Of Adaptor
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 11.3 Cleaning procedure of adaptor Please use a drill with 2.5 mm diameter for to clean gas channel of adaptor (fig. 119 and fig. 120) Figure 119: Drill 2.5 mm Figure 120: Drill in gas channel of adaptor for cleaning 11.4 Cleaning procedure of cylinder pressure sensor Please use the special drill tool and clean gas channel of HTT cylinder pressure sensor. -
Page 59: Basic Check For Fault Finding
5-10 measuring cell > 300 °C minutes Sensor defect Sensor is defect. plus Please send EPM-XP unit to IMES workshop Table 5: Basic check for fault finding Nomenclature Item Description Engine speed Pmax Maximum pressure [bar]... -
Page 60: Imes Ipe Performance Evaluation Software
- Order no. IW-8050 License for one 2-stroke engine and four 4-stroke engines (same type). The IMES performance evaluation software (IPE) is designed to facilitate the collection, evaluation, management and comparison of engine performance data for marine diesel engines. It loads recorded cylinder pressure data from EPM-XP plus directly. -
Page 61: Ethernet Cable 20M
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 14.2 Ethernet cable 20m - Order no. IW-8130 Figure 124: Ethernet cable Page 61 of 66... -
Page 62: Usb Extender For Connection To Ethernet Cable
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 14.3 USB Extender for connection to Ethernet cable - Order no. IW-1559 Figure 125: USB-Ethernet Extender Page 62 of 66... -
Page 63: Thompson Adaptor For 4-Stroke Continuous Online Measurement
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 14.4 Thompson adaptor for 4-stroke continuous online measurement - Order no. IW-1222 Figure 126: Thompson adaptor for 4-stroke online measurement Page 63 of 66... -
Page 64: Pressure Pump Coupling For Thompson Adaptor
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 14.5 Pressure pump coupling for Thompson adaptor - Order no. IW-1574 Pressure connection thread W27x1/10 for Thompson adaptor Pressure connection thread G1/4“ to hydraulic house to pressure generator Figure 127: Pressure pump coupling Page 64 of 66... -
Page 65: Thread Cleaner For Thompson Thread
plus Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 14.6 Thread cleaner for Thompson thread - Order no. IW-1571 Figure 128: Thread cleaner for Thompson thread Page 65 of 66... -
Page 66: Eu Declaration Of Conformity
Operation Manual EPM-XP Software Release 1.2.4.0 25.03.2020 EU Declaration of Conformity In accordance with EN ISO 17050-1:2010 Manufacturer: IMES GmbH Dr.-Herbert-Kittel-Str.2 D- 87600 Kaufbeuern Name: Electronic Indicator PLUS Type: EPM-XP The object of the declaration described above is in conformity with the relevant EU...
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