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STANLEY Engineered Fastening
STANLEY House, Works Road
Letchworth Garden City
Hertfordshire, United Kingdom
SG6 1JY
Tel: +44 1582 900 000
Fax: +44 1582 900 001
Holding your world together
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Find your closest STANLEY Engineered Fastening location on
www.stanleyengineeredfastening.com/contact
For an authorized distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors
Manual Number
Issue
C/N
07900-09429
B
20/201
Stanley Engineered Fastening — a division of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our
industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley® Assembly Technologies, and Tucker®, elevate what our customers create.
Backed by a team of passionate and responsive problem-solvers, we empower engineers who are changing the world.
S T A N L E Y E N G I N E E R E D F A S T E N I N G F A M I L Y O F B R A N D S
©2020 Stanley Engineered Fastening. All Rights Reserved.
stanleyengineeredfastening.com
INSTRUCTION
MANUAL
Hydro-Pneumatic Blind Rivet Tool
EN
ProSet® XT4-AHR Blind Rivet Tool - 76005
Hydro-Pneumatic Power Tool
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Summary of Contents for Stanley ProSet XT4-AHR
- Page 1 ProSet® XT4-AHR Blind Rivet Tool - 76005 Stanley Engineered Fastening — a division of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley® Assembly Technologies, and Tucker®, elevate what our customers create.
- Page 2 Figure 1 Figure 3 Figure 4 Figure 5 90˚ Figure 2 Figure 6...
- Page 3 E N G L I S H...
- Page 4 E N G L I S H...
- Page 5 E N G L I S H...
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Page 6: Table Of Contents
STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. -
Page 7: Safety Definitions
• Only qualifi ed and trained operators must install, adjust or use the tool. • DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets. • Use only parts, fasteners, and accessories recommended by the manufacturer. -
Page 8: Projectile Hazards
E N G L I S H 1.2 PROJECTILE HAZARDS • Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, fi t or remove a nose assembly or accessories. • Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high- velocity projectiles. -
Page 9: Accessory Hazards
E N G L I S H 1.5 ACCESSORY HAZARDS • Disconnect the tool from the air supply before fi tting or removing the nose assembly or accessory. • Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool;... -
Page 10: Specifications
2. SPECIFICATIONS The ProSet® XT4-AHR is a hydro-pneumatic tool designed to place Stanley Engineered Fastening blind rivets at high speed. The tool features a vacuum system for rivet retention and trouble free collection of the spent mandrels regardless of tool orientation. -
Page 11: Tool Dimensions
E N G L I S H 2.2 TOOL DIMENSIONS Dimensions in millimetres. 2.3 PLACING SPECIFICATION The ProSet® XT4-AHR is a hydro-pneumatic tool designed to place Stanley Engineered Fastening AD135AHR and AD139AHR blind rivets only. 2.4 THE PACKAGE CONTENTS •... -
Page 12: Standard Nose Equipment
E N G L I S H 2.6 STANDARD NOSE EQUIPMENT Refer to fi gure 2 and the table below. Item Part Number Description PRN1310 Nose Piece 76005-15001 Nose Casing PRS1300-01A Jaw Case PRS1300-04 Jaws 1 set PRS1350-01 Jaw Pusher DPN901-025 Jaw Pusher Spring PRS1300-06... -
Page 13: Air Supply (Ref. Fig. 3)
E N G L I S H • Insert mandrel guide (1g), jaw pusher spring (1f) and jaw pusher (1e) into the pulling head (1h). • Screw the jaw case (1c), including the jaws (1d) fully on to the pulling head (1h). •... -
Page 14: Operation Procedure
E N G L I S H 4. OPERATION PROCEDURE 4.1 TOOL OPERATION (REF. FIG. 1, 4, 5, 6) Installing a blind rivet • Ensure that the mandrel collector (3) is fi tted. • Insert rivet mandrel into the nose piece (1a). The vacuum system will retain the rivet in the nose piece. •... -
Page 15: Weekly Servicing
Check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from service and replace aff ected items with new parts. 5.5 SERVICE KIT For an easy complete service, Stanley Engineered Fastening off ers the complete Service Kit below. Service Kit 76003-99990 Item Part Number Description... -
Page 16: Protecting The Environment
E N G L I S H Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result. Before priming, empty the oil from tool as follows. • Switch OFF air supply at ON/OFF Valve Assembly (7). •... -
Page 17: Dismantling The Tool
E N G L I S H The dismantling operation must be carried out in clean conditions. Before proceeding with dismantling, empty the oil from the tool as follows. Before priming, empty the oil from tool as follows. (Ref. fi g. 1) •... - Page 18 E N G L I S H • Unscrew and remove Locknut (8) from the Piston Assembly (19). • Push the Piston Assembly (19), together with the Ejector Nozzle (23) and O rings (24), to the rear and out of the Head Assembly (12) taking care not to damage the cylinder bore or piston shaft. •...
- Page 19 E N G L I S H • Remove the Handle Base (46) from the Handle Assembly (33). • Push the Valve Seat (48) from the Handle Base (46), together with O Rings (47). • Pull the Valve Spool Assembly (37), (38), (40) and (41) form the Handle Assembly (33). Remove O Ring (39) from the Handle counterbore.
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Page 20: Troubleshooting Guide
E N G L I S H 7. TROUBLESHOOTING GUIDE Symptom Possible Cause Remedy Page Ref. Tool fails to In Line On/Off Valve (7) in 'OFF' In Line On/Off Valve (7) to 'ON' operate position. position. Insuffi cient air pressure. Adjust air pressure to within specifi cation. -
Page 21: General Safety Data
E N G L I S H Symptom Possible Cause Remedy Page Ref. Slow cycle Low air pressure. Adjust air pressure to within specifi cation. Build up of debris inside the Nose Service and clean Nose Assembly (1). 8, 10, 13 Equipment (1). -
Page 22: Moly Lithium Grease Ep 3753 Safety Data
You can check the location of your nearest authorized repair agent by contacting your local STANLEY Engineered Fastening offi ce at the address indicated in this manual. Alternatively, a list of authorized repair agents and full details of our after-sales service and contacts are available on the Internet at: www.StanleyEngineeredFastening.com... -
Page 23: Molykote® 111 Grease Safety Data
E N G L I S H 8.3.2 PROTECTING THE ENVIRONMENT Do not allow large quantities to enter drains or surface waters. Methods for cleaning up: Scrape up and place in suitable container fi tted with a lid. The spilled product produces an extremely slippery surface. -
Page 24: Declaration Of Conformity
E N G L I S H 9. DECLARATION OF CONFORMITY Original We, Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM, declare under our sole responsibility that the product: Description ProSet® XT4-AHR Hydro-Pneumatic Tool for Blind Rivets Brand/Model POP-Avdel®... -
Page 25: Protect Your Investment
STANLEY Engineered Fastening location. STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty material or workmanship, and return the tool prepaid. This represents our sole obligation under this warranty. - Page 26 E N G L I S H...
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