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Summary of Contents for Spaceman 6228AH
- Page 1 SPACEMAN AIR PUMP SOFT SERVE TRAINING *use this training guide for Spaceman USA models: 6228AH, 6235AH, 6236AH, 6250AH, 6260AH, 6338AH, and 6378AH Spaceman USA Soft Serve Pump Training rev042219...
- Page 2 On the front of your machine is an digital control to regulate and maintain consistent product quality for each flavor as an analog rocker switch to power the board on or off. Spaceman USA Soft Serve Pump Training rev042219...
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Page 3: Routine Maintenance Operations
Tune-Up Kit is available with properly clean the machine. all wearable parts (O-rings, gaskets, etc.) except scraper blades ** Based on cleanliness of location and proximity to powder-based machines Spaceman USA Soft Serve Pump Training Tune-Up Kit rev042219... - Page 4 Doing so may cause damage to the stainless Cleaning and sanitizing steel material. schedules are governed by state ONLY use Spaceman-USA-included cleaning brushes and lubrication. or local regulatory agencies and MUST be followed accordingly. NEVER use metal objects to clean or operate the machine.
- Page 5 To expedite draining, turn off NEVER use warm water machine minutes prior to when rinsing the machine soften product. To expedite to prevent damage. process, keep a bucket nearby to temporarily store removed parts. Spaceman USA Soft Serve Pump Training rev042219...
- Page 6 DRAIN PRODUCT Remove hopper lids and agitators Place a bucket or other Turn power Press RESET buttons; container below switches to ON press WASH buttons dispensing assembly Spaceman USA Soft Serve Pump Training rev042219...
- Page 7 Press RESET buttons to Remove product Fill each hopper with position (DOWN); CLOSE pause wash cycle and dispose or one gallon of COOL draw handles (UP) when refrigerate it water product flow slows significantly Spaceman USA Soft Serve Pump Training rev042219...
- Page 8 CLOSE when finished Use cool water and the large Press WASH buttons brush to scrub the sides and bottom of the hoppers; be VERY careful not to damage the low- mix sensor in the hoppers Spaceman USA Soft Serve Pump Training rev042219...
- Page 9 Press RESET buttons the bottom of the hoppers draw valves is clear b. OPEN draw handles and free of product (DOWN) for 10 to 15 seconds to relieve pressure in cylinders Spaceman USA Soft Serve Pump Training rev042219...
- Page 10 O-rings, and have a towel nearby to capture excess water. Spaceman USA Soft Serve Pump Training rev042219...
- Page 11 1/4 turn clockwise; pressure in tube has O-rings (3), pull to remove cylinders; twist air connectors (2), and tube connectors to check valve (1) unlock and disconnect air tubes Spaceman USA Soft Serve Pump Training rev042219...
- Page 12 O-rings from shells suction tubes, springs, each suction tube has separate air pump and stoppers out of air O-ring (1), spring (1), covers from shells pumps; watch that and stopper (1) springs don’t fly out Spaceman USA Soft Serve Pump Training rev042219...
- Page 13 DISASSEMBLE REMOVE DISPENSING DOOR Remove dispensing- Remove dispensing door door hand-screws (4) assembly from cylinders Spaceman USA Soft Serve Pump Training rev042219...
- Page 14 (3), pushing down first to remove gaskets (2) from remove O-rings (4) from retention pin pop up draw valves, then door assembly using O- prime plugs using O-ring pulling out ring removal tool removal tool Spaceman USA Soft Serve Pump Training rev042219...
- Page 15 Remove O-rings (4) and H-ring (1) from draw valves using O-ring removal tool Disassemble dispensing door Rotate star caps (3) so that tabs are accessible; snap off star caps Spaceman USA Soft Serve Pump Training rev042219...
- Page 16 (4) from drive shaft scraper blades *some new models will not have blade clips NOTE: If you experience assembly difficulty with drive shafts, Spaceman USA Soft Serve Pump Training Spaceman offers a specialized removal tool for purchase. rev042219...
- Page 17 (2) from drive shafts NOTE: If you experience assembly difficulty with drive shafts, Spaceman USA Soft Serve Pump Training Spaceman offers a specialized removal tool for purchase. rev042219...
- Page 18 DISASSEMBLE Remove internal drip tray and front drip tray + splash shield Spaceman USA Soft Serve Pump Training rev042219...
- Page 19 Gently clean and wipe down the outside of the machine CAUTION: Never wash parts in a dishwasher. Always hand-wash Spaceman USA Soft Serve Pump Training components with nontoxic, food-safe cleaners. rev042219...
- Page 20 O-rings removed from the machine; be sure to wipe gaskets and O-rings to remove excess lubricant Verify all parts are clean and free of all food product prior to re- assembling machine Spaceman USA Soft Serve Pump Training rev042219...
- Page 21 (2) extending onto drive shafts and turn them until the key engages and avoiding the top firmly into the socket (when inserted square parts correctly, the drive shaft will no longer turn 360°) Spaceman USA Soft Serve Pump Training rev042219...
- Page 22 Fit scraper blades onto beaters (2) Insert beater assemblies into cylinders, making sure beater shoes stay in place; turn assemblies until they engage the drive shaft keys and no longer turn 360° Spaceman USA Soft Serve Pump Training rev042219...
- Page 23 (1); place O- first; middle draw valve into holes on top rings (4) on prime plugs (2); goes in the middle and of dispensing door coat all ring areas with slots face outward Spaceman lubricant Spaceman USA Soft Serve Pump Training rev042219...
- Page 24 Set draw handles (3) into slots on dispensing door, with adjustment screws facing down Slide retention pin through draw Install handle; secure with nut dispensing door Snap star caps (3) onto bottom of dispensing door Spaceman USA Soft Serve Pump Training rev042219...
- Page 25 (2) over beater rods (2), with pushing handles all the way up screws (4), with the long flanged edges against the door as you insert hand-screws (2) on top Spaceman USA Soft Serve Pump Training rev042219...
- Page 26 Connect covers and shells, Place O-rings on suction shells, coating with ensuring they fit flush; tubes; lightly lubricate O- Spaceman lubricant; install secure with hand-screws ring areas gears into shells (they only fit one direction) Spaceman USA Soft Serve Pump Training rev042219...
- Page 27 Coat air pump drive into air pump springs, into pumps; rotate to shafts with Spaceman verifying orientation of lock, and turn to lubricant stopper in spring; insert desired overrun setting into housings stopper-first Spaceman USA Soft Serve Pump Training rev042219...
- Page 28 (1); lubricate O-ring areas If machine will go unused, install air tubes into hopper, but do not connect to air pumps; otherwise, set air tubes aside until after machine has been primed Spaceman USA Soft Serve Pump Training rev042219...
- Page 29 Install internal and front install air tubes and place present) with Spaceman drip trays hopper lids on top; otherwise, lubricant and install with set air tubes aside until after arrow pointing up machine has been primed Spaceman USA Soft Serve Pump Training rev042219...
- Page 30 Sanitize machine before using again. machine. Spaceman USA Soft Serve Pump Training rev042219...
- Page 31 If installed, Verify draw valves Mix a minimum of 2 is complete remove hopper are in the CLOSED gallons of food- lids and air tubes position (UP) grade sanitizer in a bucket or container Spaceman USA Soft Serve Pump Training rev042219...
- Page 32 Allow solution to grade sanitizer switches ON buttons; press agitate for 5 to 10 solution into WASH buttons to minutes; NEVER leave each hopper begin cycle machine on WASH for more than 10 minutes Spaceman USA Soft Serve Pump Training rev042219...
- Page 33 (DOWN) and drain scrub and distribute solution from the sanitizer solution machine Place a bucket or Press RESET buttons to along hopper walls container below the stop cycle draw valves Spaceman USA Soft Serve Pump Training rev042219...
- Page 34 The mix-low lights illuminate Instructions assume when a hopper is low on product is added one product mix and hopper at a time. Repeat automatically de-illuminate steps as needed. when machine is filled. Spaceman USA Soft Serve Pump Training rev042219...
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Page 35: Add Product To Machine
(free of tight, and perform sanitizing large chunks) steps (Page 15) Spaceman USA Soft Serve Pump Training rev042219... - Page 36 CLOSE draw handle (UP) Spaceman USA Soft Serve Pump Training rev042219...
- Page 37 • Press RESET, then press WASH dispensing door until • Ensure product is coming out flow is 100% product of the large hole near the top of the air pump • Press RESET Spaceman USA Soft Serve Pump Training rev042219...
- Page 38 Install air pump air tube, inserting air tube into hopper, then rotate and insert air pump connector into air pump; rotate connector to lock in place PRODUCT TO MACHINE Replace hopper lid Product is now ready to freeze Spaceman USA Soft Serve Pump Training rev042219...
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Page 39: Freeze Product
(viscosity can be changed in If machine doesn't turn on, turn power OFF, wait 30 minutes, and repeat steps 1 to 5. If problem persists, contact service team. the Settings menu, Page 19) Spaceman USA Soft Serve Pump Training rev042219... -
Page 40: Dispense Product
• OPEN CLOSE Tighter (clockwise) reduces speed • OPEN draw handle CLOSE draw handle (UP) Looser (counter-clockwise) (DOWN) until desired when finished dispensing increases speed amount is dispensed Spaceman USA Soft Serve Pump Training rev042219... -
Page 41: Standby Mode
To enter STANDBY mode: To exit STANDBY mode: • Press RESET Displays read STANDBY Press RESET buttons. buttons, then when machine is in • Machine is ready for a new mode selection. STANDBY buttons. STANDBY mode. Spaceman USA Soft Serve Pump Training rev042219... -
Page 42: Adjust Product Consistency
RESET until it comes back around. Press RESET to return to normal Press STANDBY to increase viscosity (more firm). machine operation. Press P to decrease viscosity (less firm). Press FREEZE to return to freezing operation. Spaceman USA Soft Serve Pump Training rev042219... - Page 43 RESET until it comes back around. Press RESET to return to normal Press STANDBY to increase temperature (warmer). machine operation. Press P to decrease temperature (cooler) Press FREEZE to return to freezing operation. Spaceman USA Soft Serve Pump Training rev042219...
- Page 44 Press FREEZE to toggle cursor between date/time fields. Once highlighted, a field can be changed. Press RESET to return to normal machine operation. Press STANDBY to increase highlighted number. Press FREEZE to return to freezing operation. Spaceman USA Soft Serve Pump Training rev042219...
- Page 45 FROZEN PRODUCT OPERATION ADJUST ADVANCED SETTINGS There are several advanced settings that can be configured from the machine displays. Call Spaceman Technical Support to adjust advanced settings. Spaceman USA Soft Serve Pump Training rev042219...
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