Lister Petter Alpha Series Operator's Handbook Manual
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Lister Petter Alpha Series Operator's Handbook Manual

Long running llr genset
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alpha series
Long Running LLR genset
opeRatoRs' Handbook
suppLement
ORIGINAL INSTRUCTIONS
P027-08373

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Summary of Contents for Lister Petter Alpha Series

  • Page 1 Long Running LLR genset opeRatoRs' Handbook suppLement ORIGINAL INSTRUCTIONS P027-08373...
  • Page 2 The information given is subject to the Company’s current Conditions of Tender P027-08373 and Sale; is for the assistance of users; and Copyright © Lister Petter Power Systems...

  • Page 3: Table Of Contents

    Contents Long Running LLR Genset ............5 1. Introduction ................6 2. Tank Preparation ..............7 3. Tank Installation ...............9 4. Engine Adaption ..............10 5. Auxiliary Filter ................13 6. Expansion Tank ..............15 7. Lubricating Oil Tank Drain Pipe ..........16 8. Commissioning ..............17 9.

  • Page 5: Long Running Llr Genset

    alpha long run gensets ophBk supplement long running llr genset AUXILIARY FILTER 1. Drawing of the long-running LLR generating set with oil reservoir in the base...

  • Page 6: Introduction

    alpha long run gensets ophBk supplement 1. introduCtion This publication is a supplement to the engine then drips down into the engine Alpha LLR generating set operators' sump and is gravity returned into the handbook, publication P027-08108. external lube tank via a large return It gives specific instructions for the pipe in the crankcase door.

  • Page 7: Tank Preparation

    alpha long run gensets ophBk supplement 2. tank preparation Bypass return (B) Figure 2 represents the lubricating oil tank. Prepare the tank according 4.Fit copper washer 013-22350 to to the following numbered instruction union 103-00106. (the letters and headings allude to the 5.Apply 110B thread sealant.
  • Page 8 alpha long run gensets ophBk supplement luBe supply to engine (C) 7.Fit copper washer 013-21778 to suction pipe assembly 804- 01189/089. 8.Apply 110B thread sealant. 9.Spanner tighten (no specific torque). oil level (d) 10.Insert dipstick assembly 803-03088 into the lubricating oil tank – ensure “O”...

  • Page 9: Tank Installation

    alpha long run gensets ophBk supplement 3. tank installation 1.Fit the prepared lubricating oil tank 2.Fit the fuel feed adaptor (A) and the into the space in the base of the leak-off adaptor (B) into the base. generating set. Figure 3 shows the The engine and alternator can now tank in place prior to the fitting of the be fitted as normal by a suitably...

  • Page 10: Engine Adaption

    alpha long run gensets ophBk supplement 4. engine adaption When the fuel tank, engine and alternator have been fitted it is necessary to adapt the engine as outlined in the following numbered instructions. Where instructions are given to tighten a connection you should use a spanner, but there is no specific torque (unless stated otherwise).
  • Page 11 alpha long run gensets ophBk supplement 8.Push hose onto coned pipe 803- 02991 (E) and tighten clip. 9.Feed hose (G) around engine (F/W/E) and down to lubricating oil tank. 10.Fit a coned pipe 803-02991 (H) onto union 108-00106 (I) and tighten. 11.Fit a clip 027-05878 (D) on to hose (E).
  • Page 12 alpha long run gensets ophBk supplement 4.7. Engine adaption. 4.6. Engine adaption. L. Suction hose 803-03071 L. Suction hose 803-03071 N. Suction pipe 804-01189/089 M. Oil feed adaptor 803-03035...

  • Page 13: Auxiliary Filter

    alpha long run gensets ophBk supplement 5. auxiliary filter auxiliary filter preparation Refer to Figures 5.1, 5.2 and 5.3. 1.Using auxiliary filter bracket 803- 02972 (B) as a template, mark out desired position for auxiliary filter on cubicle support. 2.Drill four holes as marked (A, Figure 5.1).
  • Page 14 alpha long run gensets ophBk supplement Auxiliary Filter Fitment Refer to Figures 5.7, 5.8 and 5.9. 6.Align auxiliary filter 803-02985 (A) with pre-drilled bracket holes and fit and tighten with bolts 272-00707 (B). 7.Fit union 366-07038 (F) into distribution block and coned pipe 803-02993 to union.

  • Page 15: Expansion Tank

    alpha long run gensets ophBk supplement 6. expansion tank 6.1 Fitting of the expansion tank. A. Radiator cap 757-31010 B. Nylon pipe 757-30970 C. Bottle 757-30950 D. Bracket 757-30960...

  • Page 16: Lubricating Oil Tank Drain Pipe

    alpha long run gensets ophBk supplement 7. luBriCating oil tank drain pipe Refer to Figures 7.1 and 7.2. 3.Fit hose assembly 804-02404 (B) 1.Fit copper washer 013-021778 to onto union and tighten. union 201-47720. 4.Ensure coned plug 803-10098 is 2.Apply thread sealant and fit into fitted to hose before filling tank with lubricating oil drain hole (A).

  • Page 17: Commissioning

    alpha long run gensets ophBk supplement 8. Commissioning important note The commissioning involves an engine running in process that requires the engine to run for a period of 100 hrs. be started. note 6.Once the engine has obtained The units are supplied tested and operating speed apply 75% load with 20L of oil in the tank. and run for 100hrs. This exercise is essential to ensure that the engine 1.Should for some reason the unit is run in prior to commissioning.

  • Page 18: Checklist For Oem Long Run Generator Set Constructors

    To achieve this a that incorporates a Lister Petter Power flow restrictor of 1.0mm diameter is Systems long running configured fitted. The filter should be positioned engine.
  • Page 19 alpha long run gensets ophBk supplement under a vacuum of nominally 50/75mm bottle. The bottle must be vented O. All hose connections from the to atmosphere and have suitable engine to the tank are to be airtight connections to allow coolant to flow and the hose routed back to the tank, in and out.

  • Page 20: Routine Maintenance

    alpha long run gensets ophBk supplement 10. routine maintenanCe Based on 2000 hrs running period 2000 - 4000 - 6000 - 8000 -10000* hours • Drain oil tank and engine sump. • Oil tank" Remove access cover, check cleanliness, clean if necessary. •...

  • Page 21: Parts List

    alpha long run gensets ophBk supplement 11. parts list EnginE ADAPTATiOn - nEw LOng Run BuiLD Code Quantity Item Number Description 752-47200 Crankcase door 751-47330 Hose adaptor 751-47340 Bonded seal 751-47300 Internal suction pipe 751-47310 Locknut 031-66828 Bonded seals 027-01619 Dowel LPW2 627 751-47320 Fuel filter 757-14211 Top cover 616-01524...
  • Page 22 alpha long run gensets ophBk supplement EnginE ADAPTATiOn - nEw LOng Run BuiLD 754-47200 Crankcase door 751-47330 Hose adaptor 751-47340 Bonded seal 751-47300 Internal suction pipe 751-47310 Locknut 031-66828 Bonded seals 027-01619 Dowel LPW4 627 751-47320 Fuel filter 757-14211 Top cover 616-01524 Copper washer 751-47350 1” BSP to 3/8” BSP union connection 751-47360 3/8”...
  • Page 23 alpha long run gensets ophBk supplement RADiATOR, FAn & ExPAnSiOn BOTTLE kiT (AS STAnDARD "RPF PA LR" ) Code Quantity Item Number Description 750-47860 Radiator, fan and expansion bottle kit 757-31010 Radiator with cap for expansion system 757-30950 Radiator expansion bottle LPW2 RPF PA LR 382-05032 Tie cable LPW3 RPF PA LR LPW4 RPF PA LR 700190 Screw...
  • Page 24 alpha long run gensets ophBk supplement AuxiLiARY FiLTER kiT & PiPing (nO BRACkET) THiS iS An OPTiOnAL ACCESSORY iF THE EnD uSER iS TO POSiTiOn THE FiLTER in An ALTERnATE POSiTiOn TO THE LOCATED BY LiSTER PETTER POwER SYSTEMS 750-76950 Long running by pass filter, bracket and piping kit 803-02985 Filter element LPW2 LR FP 103-00106 Union 3/4" BSP LPW3 LR FP 013-22350 Copper washer 3/4" BSP LPW4 LR FP 803-03001 Coned pipe &1/4"BSP union nut LPWT4 LR FP...
  • Page 25 alpha long run gensets ophBk supplement LOng Run LuBE OiL TAnk AnD PiPing 750-77021 LR Lube tank and piping 803-03070 Lubricating Oil Tank-55 Litre-LPW3 366-08126 Filler Cap (Mr) Dipstick Assy U/W Lub Oil Tank 803-03037- 177 803-03088 Long 804-01189/089 Suction Pipe 013-21778 Copper Washer-1/2bsp 803-03041 Oil Return Hose Elbow-L/R Lub System LPW3 LR TP 027-04231 Hose Clip-35/50mm Dia...
  • Page 28 Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. ALPHA LOng Run gEnSET OPERATORS' HAnDBOOk SuPPLEMEnT, P027-08373, EDiTiOn 6, OCTOBER 2017 © LISTER PETTER POWER SYSTEMS Head Office LISTER PETTER POWER SySTEMS LIMITED Unit 14 Estuary Court, Broadmeadow Industrial Estate...

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