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AGI Batco BCX21544 Assembly Manual

Portable grain belt conveyor
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Field Loader Top Drive
Portable Grain Belt Conveyor
Assembly Manual
This manual applies to:
Batco BCX
2
1544
PTO Top Drive
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512182 R0
Revised: August 2019

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Summary of Contents for AGI Batco BCX21544

  • Page 1 Field Loader Top Drive Portable Grain Belt Conveyor Assembly Manual This manual applies to: Batco BCX 1544 PTO Top Drive Original Instructions Read this manual before using product. Failure to Part Number: P1512182 R0 follow instructions and safety precautions can Revised: August 2019 result in serious injury, death, or property damage.
  • Page 2 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR P1512182 R0...

  • Page 3: Table Of Contents

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Safety............................... 5 1.1 Safety Alert Symbol and Signal Words..................5 1.2 General Product Safety ......................5 1.3 Moving Conveyor Belt Safety....................6 1.4 Rotating Parts Safety......................... 6 1.5 Drives and Lockout Safety......................6 1.5.1 Electric Motor Safety....................
  • Page 4 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.26 Assemble the A-Frame ......................72 3.27 Install the Tube Lift Cable ..................... 74 3.28 Align the Winch ........................75 3.29 Install the Shaft Guard ......................76 3.30 Install the Manual Container ....................76 3.31 Attach the Jack ........................

  • Page 5: Safety

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 6: Moving Conveyor Belt Safety

    1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 1.4. Rotating Parts Safety •...

  • Page 7: Electric Motor Safety

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...

  • Page 8: Hydraulic Power Safety

    1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 9: Tire Safety

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. •...

  • Page 10: Personal Protective Equipment

    1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.8. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...

  • Page 11: Safety Decals

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.10. Safety Decals • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. •...
  • Page 12 1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 1. Conveyor Safety Decal Locations P1513002 P1513008 P1513048 P1513045 P1513052 P1513037 P1513003 P1513042 P1513001 P1513039 P1512182 R0...
  • Page 13 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1. Safety Decals Part Number Description P1513003 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
  • Page 14 1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. •...
  • Page 15 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. •...
  • Page 16 1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513042 WARNING UPENDING HAZARD To prevent death or serious injury: • Anchor intake end and/or support discharge end to prevent upending. •...
  • Page 17 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. •...
  • Page 18 1. SAFETY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513039 CAUTION For proper raising and lowering of equipment: • After lowering equipment, always tighten brake lock by turning winch handle clockwise at least two clicks. •...

  • Page 19: Features

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 2. FEATURES 2. Features This section covers the main features of the conveyor. Figure 2. Typical Field Loader Top Drive Components Table 2. Typical Field Loader Top Drive Components Description Description Item Item Swing Away Hopper Conveyor Hitch...

  • Page 20: Assembly

    Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.

  • Page 21: Required Tools

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.3. Required Tools • 2–3 • 1 pipe stand(s) tape measure(s) (100’ [30.5 m]) • 2 • 1 sawhorse(s) ratchet strap (1200 lb [544.3 kg]) • 1 • 2 standard socket set(s) C-clamp(s) or vise grip(s) •...

  • Page 22: Component Locations

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.6. Component Locations Layout Drawing Be sure to select the proper layout drawing. The dimensions change for each machine depending on the drive option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light intake.
  • Page 23 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 3. Conveyor Tube Layout for CX 1544 Model (PTO) 15555547 15020161 15020032 P1512182 R0...
  • Page 24 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 4. Attaching Tube Sections Together Item Description 7/16" Locknut 7/16" x 1" Bolt (GR8) P1512182 R0...

  • Page 25: Brand And Model Decal Placement

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.8. Brand and Model Decal Placement Important Do not cover any existing safety or instruction decals with the brand and model decals. Also make sure the decals do not interfere with any welded-on brackets or tube flanges. •...
  • Page 26 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 4. As you work your way down the decal, peel back the backing paper 6” at a time. Repeat Step 3 until the entire decal has been applied to the tube (see Detail C as an example). 5.

  • Page 27: Serial Number Decal Placement

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.9. Serial Number Decal Placement Place the serial number decal on the conveyor as shown below. 3.10. Install the Spout Roller 1. Insert the roller (2) into the spout (1) (see Figure Important Make sure the keyway in the spout roller is installed on the same side of the conveyor as the...

  • Page 28: Install The Hand Winch

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 3 Spout Roller Components (continued) 1/2" x 1–1/2" Carriage Bolt Square Flat Washer (0.531"-1.00"-0.060") 1-1/2" Bearing Flange Unit (SAFL208–24) 1/2" Nylon Locknut 7/16" x 2-1/2" Square-Head Set Screw Figure 9.

  • Page 29: Install The Frame Slider

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 4 Hand Winch Components (continued) Description Item Hand Winch 3/8" Nylock Nut Figure 10. Installing the Hand Winch 3.12. Install the Frame Slider 1. Slide the slider (2) onto the track (see Figure 11).

  • Page 30: Drive Assemblies

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 11. Installing the Frame Slider 3.13. Drive Assemblies 3.13.1 Assemble the Top Drive Install the Gearbox and Mount Figure 12. Gearbox and Mount Installation P1512182 R0...
  • Page 31 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 6. Install the Gearbox and Mount Description Item No. GEARBOX 90 1.5:1 CW/CCW 1_1/2" 4190 PTO TOP DRIVE GBOX MOUNT PAINT MOTOR RAIL IGUS BUSHING 1" ID X 1/2" WIDE BUSHING RETAINER (PNT) FLANGE BOLT 3/8 X 1"...

  • Page 32: Assemble And Install The Shaft

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 7. Belt Drive Installation Item No. Description PIT GUARD (SLOTTED) BELT B103 PULLEY-DBL-6" W/1-1/2"BORE PULLEY-DOUBLE-12" HUB-H 1-1/4" PULLEY GUARD HOLDER PTDFL HOOD SIDE GUARD MOUNT FLANGE BOLT 3/8 X 1" PLATED KEY 3/8"...

  • Page 33: Assemble The Driveshaft

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Assemble the Driveshaft Figure 14. Fully Assembled Driveshaft Spout End Hopper End Item Description Driveshaft Guard Bearing and Bracket Assembly Driveshaft Joining Collar (guard missing) P1512182 R0...
  • Page 34 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 15. Joining the Shaft Segments Spout End Hopper End Item Description Driveshaft Segment (medium) Set Screw Driveshaft Collar Joint 1/4" X 1–1/2" Shaft Key Driveshaft Segment (long) P1512182 R0...
  • Page 35 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 16. Installing the Bearing and Bracket Assemblies and the Shaft Guards Towards Spout Hopper End Item Description Driveshaft Guard Bracket Driveshaft Segment (short) 85-3/8" Driveshaft Guard 1-1/4" Bearing Flange 1-1/4"...
  • Page 36 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 17. Installing the Bearing and Bracket Assemblies and the Shaft Guards Towards Spout Hopper End Item Description Driveshaft Segment (long) Driveshaft Guard Bracket 112-5/8" Driveshaft Guard 1-1/4" Bearing Flange 1-1/4"...
  • Page 37 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 18. Installing the Bearing and Bracket Assemblies and the Shaft Guards Spout End Item Description Driveshaft Segment (long) Driveshaft Guard Bracket 52 5/8" Driveshaft Guard 1-1/4" Bearing Flange 1-1/4"...
  • Page 38 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 19. Installing the Bearing and Bracket Assemblies and the Shaft Guards (spout end) Spout End Towards Hopper Important Do not install the bearing, bearing flanges, and associated supports and hardware on either end of the shaft.

  • Page 39: Install The Driveshaft Onto The Tube

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Driveshaft onto the Tube Figure 20. Installing the Driveshaft onto the Tube Item Description 3/8" X 1–1/4" Carriage Bolt (GR 5) 1–1/4" Bearing Flange 1–1/4" Bearing Driveshaft Guard Bracket 3/8"...
  • Page 40 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 21. Visual Check Item Description Driveshaft guards held by driveshaft guard brackets. Bearing flanges fitted together at center of bearing. P1512182 R0...

  • Page 41: Install The Pto And Lower Gearbox Guards

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.13.3 Install the PTO and Lower Gearbox Guards Figure 22. Fully Installed PTO and Lower Gearbox Guards Item Description Lower Gearbox Guard U-Joint Guard PTO Holder P1512182 R0...
  • Page 42 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 23. Attaching the PTO Shaft to Lower Gearbox Item Description 3/8" X 1-1/2" Key U-Joint Set Screw (tighten during installation) U-Joint Figure 24. Assembling the U-Joint Guard Item Description 1/4"...
  • Page 43 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 25. Sliding on the U-Joint Guard Figure 26. Installing the Lower PTO Guard (top portion) P1512182 R0...
  • Page 44 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Item Description 1/2" X 1–1/4" Hex Bolt (GR 8) 1/2" Lock Washer 1/2" Flat Washer Lower PTO Guard (top portion) Figure 27. Installing the Lower PTO Guard (bottom portion) Item Description Lower PTO Guard (bottom portion)

  • Page 45: Assemble The Weather Guard

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 28. Installing the PTO Cradle Item Description 3/8" X 1-3/8" Locking Pin PTO Cradle 3/16" X 3–1/4" Hairpin 5" X 1/2" Hitch Pin 3.14. Assemble the Weather Guard 1.
  • Page 46 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 8. Identifiers for Types of Weather Guard Sections Type of Weather Guard Section Identifier 3' (0.91 m) Standard 5' (1.52 m) Standard 10' (3.05 m) Standard 4' (1.22 m) Flared 5' (1.52 m) Flared 5' (1.52 m) Flat Guard -Above S-Drive...
  • Page 47 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 8 Identifiers for Types of Weather Guard Sections (continued) Type of Weather Guard Section Identifier 2' (0.61 m) Standard 6' (1.83 m) Standard Table 9. Components to Install Weather Guard onto the Tube Bracket Description Quantity Item...
  • Page 48 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 30. Weather Guard Section Locations P1512182 R0...

  • Page 49: Install The Hopper Latch Hardware

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.15. Install the Hopper Latch Hardware Table 10. Latch Hardware Item Description 1/4" x 3/4" Carriage Bolt Spacer Tension Latch Clamp 1/4” Flanged Nut Figure 31. Installing the Latch Hardware P1512182 R0...

  • Page 50: Install The Belt

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.16. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
  • Page 51 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 34. Attaching the Short Belt Piece to the Belt Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Figure 35.
  • Page 52 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 36. Conveyor Belt Bottom Path Item Description Transition Roller 3. Wrap the remaining conveyor belt around the hopper roller (7) and under the tube. Figure 37. Conveyor Belt Around Hopper Roller Item Description Hopper Roller...
  • Page 53 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 38. Using a Strap Puller Item Description Strap Puller Vise Grip Belt Lacing Lacing Pin 4. On both corners of the trailing edge of the belt, trim a tapered notch to prevent fraying. P1512182 R0...
  • Page 54 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 39. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION TRAILING SIDE OF BELT NOTCHED Tighten the Conveyor Belt Use the hopper roller bolts to set the belt tension. 1.

  • Page 55: Attach The Hopper Underside Covers

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.17. Attach the Hopper Underside Covers Table 11. Underside Covers Item Description Underside Cover, Front Pin Spring Underside Cover, Main Figure 40. Installing the Underside Front Cover P1512182 R0...

  • Page 56: Install The Top Drive Pinch Mount

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 41. Installing the Underside Main Cover 3.18. Install the Top Drive Pinch Mount 1. Loosen the pinch roller bolts (6) to the end of their threads (see Figure 42).
  • Page 57 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 12 TD Pinch Mount Components (continued) Item Description Quantity Pinch Roller Bolt Pinch Pipe Figure 42. Installing the TD Pinch Mount P1512182 R0...

  • Page 58: Install The Weather Guard Mount Bars

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19. Install the Weather Guard Mount Bars 1. Install the types of mount bar assemblies in Figure 43 which are indicated by the position arrows and identifier letters as shown on your particular conveyor model schematic that follows. 2.
  • Page 59 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 43. Types of Mount Bar Assemblies Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks (Note: Slide belt guide blocks...

  • Page 60: Install The Collapsible Hopper Cloth

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 44. Mount Bar Schematic Diagram 3.20. Install the Collapsible Hopper Cloth Install the Flashing 1. Lay the front flashing (1) on the hopper while ensuring it is flush with the edge of the main hopper frame (see Figure 45).
  • Page 61 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 14 Flashings (continued) 1/4" x 1-1/4" Flange Bolt 1/4" Hex Nut Figure 45. Flashings Install the Hopper Spring 1. Slide hopper spring over tubes on the sides of the hopper. See Figure 46 for correct spring orientation.
  • Page 62 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 46. Installing the Hopper Springs Figure 47. Lock the Hopper Spring Install the Hopper Cloth 1. Slide the tubes (1, 2) into the hopper cloth (4). 2. Connect the front corners with the slip-on rail fittings (3). Orient the fittings so that the Allen screws are facing down.
  • Page 63 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 15 Components for Installing the Hopper Cloth onto the Conveyor (continued) Item Description Quantity Hopper Cloth 1/4" x 1-1/4" Elevator Bolt 1/4" Nut Split Loom (length in feet) Figure 48.
  • Page 64 3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 49. Installing the Hopper Cloth 5. Pull the upper front frame down until the bottom of the cloth touches the front flashing, and hold it in place with a bungee cord around the front frame of the hopper weldment (see Figure 50).
  • Page 65 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 50. Holding Upper Frame with Bungee Cord 6. Attach the hopper cloth to the conveyor (see Figure 51): • First, attach the front of the hopper cloth to the front flashing. Afterward, attach the sides. •...

  • Page 66: Install The Collapsible Hopper Cloth Controls

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.21. Install the Collapsible Hopper Cloth Controls Install the Handle 1. Attach the hopper handle (1) to the handle mount using a 3/8" x 1–1/2" bolt (2), 3/8" nylon washer (3), and two 3/8"...
  • Page 67 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 4. Attach a 7/8" cable clamp (4) to the front upper frame using one 5/16" x 1" bolt (5), one 5/16" nut (6) and two 5/16" flat washers (7). See Figure 5.

  • Page 68: Attach The Angle Indicator

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 54. Attaching the Cable to the Hopper Frame (Put a 2nd washer on the backside of hopper cloth) 3.22. Attach the Angle Indicator Attach the angle indicator bracket (1) to the weather guard bracket using plate (2), 1/4" x 3/4" carriage bolts (3) and 1/4 flanged nuts (4).

  • Page 69: Attach The Hitch

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 55. Installing the Angle Indicator 3.23. Attach the Hitch 1. Attach the hitch (2) to the hopper weldment using 1/2" x 1–1/2" bolts (4) and 1/2" nuts (1). 2.

  • Page 70: Install The Spout Hood

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 56. Hitch Components 3.24. Install the Spout Hood 1. Place the hood (2) around the bearing assembly (see Figure 57). 2. Use 1/4" x 1" self-tapping screws (3) and 1/4" flat washers (4) to tighten the hood (2) to the conveyor spout (1).

  • Page 71: Install The Wheels

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 57. Installing Spout Hood 3.25. Install the Wheels 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2. Mount the wheels (1) to the axle (2) with wheel bolts (3) provided (see Figure 58).

  • Page 72: Assemble The A-Frame

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 58. Attaching the Wheels to the Axle Note Wheels may have four or six bolts, depending on the model of conveyor. 3.26. Assemble the A-Frame Ensure the wheels are mounted to the axle before beginning this procedure. 1.
  • Page 73 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Do not remove the tube support(s) until the conveyor is fully assembled. Table 22. Components to Assemble the A-Frame Item Description 3/4" Flat Washer (plated USS) Upright Arm 1/4" x 2" Cotter Pin Slider 1"...

  • Page 74: Install The Tube Lift Cable

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 59. Assembling the A-Frame 3.27. Install the Tube Lift Cable 1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum when conveyor is in transport position (see ).

  • Page 75: Align The Winch

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 24. Tube Lift Cable Components Item Description 44' Cable 5/16" 7 x 19 GAC 5/16" Cable Clamp Small Cable Attach Figure 60. Installing the Tube Lift Cable (For 44' Conveyor) 3.28.

  • Page 76: Install The Shaft Guard

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.29. Install the Shaft Guard 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts (see Figure 61). 2. Secure the shaft guard in place using two locknuts (3) and two flat washers (4). Note When mounting onto a 15/16"...
  • Page 77 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 63. Screw-on Manual Container Item Description Manual Container Gear Clamps Self-Tapping Screw #14 x 5/8" P1512182 R0...

  • Page 78: Attach The Jack

    3. ASSEMBLY FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.31. Attach the Jack 1. Insert the jack (1) into the jack stub (located on the conveyor hitch) (see Figure 64). 2. Secure the jack in place with the pin (2) provided. Figure 64.

  • Page 79: Specifications

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 4. SPECIFICATIONS 4. Specifications Specifications Table 25. BCX 1544 PTO Top Drive Specifications Conveyor Tube Diameter 10" Belt Length 92'5" PTO Drive (HP) PTO Speed 540 RPM PTO Maximum Operating Angle 15°...

  • Page 80: Appendix

    Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 26 as a guide. Replace the hardware with the same strength bolt, contact AGI if you are unsure. Table 26. Recommended Bolt Torque Recommended Torque (ft-lb) Threads...

  • Page 81: Fittings Torque Values

    FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX 5.2. Fittings Torque Values These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixed metals, use the torque of the lower of the two metals.
  • Page 82 5. APPENDIX FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 29 Stud End O-Ring Boss (ORB) SAE (U/UF) (continued) Carbon Steel Max N-m Tube Size Thread UNF-2A Max ft-lbs 17-19 23-26 1/2" - 20 22-24 29-33 9/16" - 18 40-43 49-53 3/4"...
  • Page 83 FIELD LOADER TOP DRIVE – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX P1512182 R0...
  • Page 84 Batco | Westfield Hutchinson 201 Industrial Drive, Swift Current 514 W. Crawford Street Clay Center, Kansas, 67432 USA Saskatchewan S9H 5R4, CANADA Phone: (877) 667-7421 (Canada & USA) Phone: (800) 523-6993 or (785) 632-2161 or (306) 773-7779 Fax: (306) 778-2524 Fax: (785) 632-5964 Email: info@batcomfg.com Email: sales@hutchinson-mayrath.com...

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