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SERVICE PARTS
INSTRUCTIONS
Installation Requirements
5
4
Item
1
2
3
4
5
16579/Meritor
Printed in the USA
Qty.
Description
1
12- or 24-Volt Air Dryer
3
Capscrew (1/2"-13 UNC – 2A x 1.375)
3
Lock Washer (1/8" thick)
1
Heater Power Harness
1
Pressure-Controlled Check Valve
© Copyright Meritor WABCO , 1998
Installing the
Meritor WABCO
System Saver 1000 and
1200 Series Air Dryers
For Use on Tractors, Trucks
and Buses with Air Brakes
1
3
TP-92116
Revised 8-98
2
TP-92116
Revised 8-98
Page 1
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Summary of Contents for Meritor Wabco 1000 Series
- Page 1 Qty. Description 12- or 24-Volt Air Dryer Capscrew (1/2"-13 UNC – 2A x 1.375) Lock Washer (1/8" thick) Heater Power Harness Pressure-Controlled Check Valve TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 1...
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Page 2: Service Notes
You must follow your company safety procedures when you install the System Saver 1000 and 1200 Series air dryers. Meritor WABCO uses the following types of notes to give warning of possible safety problems and to give information that will prevent damage to the air dryer. -
Page 3: Application Information
COMPRESSOR RESERVOIR RESERVOIR DISCHARGE PURGE VALVE LINE PRESSURE-CONTROLLED SUPPLY CHECK VALVE (WET) TANK TYPICAL INSTALLATION FOR SYSTEM SAVER 1000 AND 1200 SERIES AIR DRYER TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 3... - Page 4 4. Apply the adhesive-backed template to the from any heat source. selected location. Figure 1 . Figure 1 4.125" / 105 mm Air Dryer Installation Template 2.063" / 52 mm TP-92116 Revised 8-98 16579/Meritor Page 4 © Copyright Meritor WABCO , 1998 Printed in the USA...
- Page 5 (6.1 m), or moisture within the line can freeze, blocking air passage. d. Insulate a delivery line with a length of over 10 feet (3.0 m). TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 5...
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Page 6: Connecting The Heater
Figure 7 . 3. Insulate and seal all electrical splices and properly secure the harness. Figure 7 Figure 6 TP-92116 Revised 8-98 16579/Meritor Page 6 © Copyright Meritor WABCO , 1998 Printed in the USA... - Page 7 + primary 3200 in = 4100 in ). Figure 8 . Figure 8 5000 4000 3000 2000 1000 5000 10,000 Total reservoir volume — in TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 7...
- Page 8 1/4-inch nylon line. 4. If there is no bypass line installed at the alcohol evaporator, install one using 1/4-inch nylon line. Figure 10 . TP-92116 Revised 8-98 16579/Meritor Page 8 © Copyright Meritor WABCO , 1998 Printed in the USA...
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Page 9: Final Checks
Apply pipe sealant or teflon tape to the connection. r Repeat process. TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 9... - Page 10 TP-92116 Revised 8-98 16579/Meritor Page 10 © Copyright Meritor WABCO , 1998 Printed in the USA...
- Page 11 Repair/replace per manufacturer’s instructions. Air flows out of purge Turbo cut-off valve not sealing. Replace turbo cut-off valve. valve entire time compressor is unloaded. TP-92116 16579/Meritor Revised 8-98 Printed in the USA © Copyright Meritor WABCO , 1998 Page 11...
- Page 12 Information contained in this publication was in effect at the time the publication was approved for Vehicle Control Systems printing and is subject to change without notice or liability. Meritor WABCO reserves the right to 2135 West Maple Road revise the information presented or discontinue the production of parts described at any time.
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