ENVO ELECTRIC SNOWKART User Manual
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ENVO ELECTRIC SNOWKART User Manual

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ELECTRIC
SNOWKART
U S E R M A N U A L
+1 (604) 423-3381
E N V O D R I V E .C O M

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Summary of Contents for ENVO ELECTRIC SNOWKART

  • Page 1 ELECTRIC SNOWKART U S E R M A N U A L +1 (604) 423-3381 E N V O D R I V E .C O M...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. I N T R O D U C T I O N 6 . O P E R AT I N G Y O U R P R O D U C T 1.1. Use of Manual 6.1.
  • Page 3 Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. I M P O R TA N T N OT E T O B U Y E R S This is a DIY product preliminary launch for early adopters.

  • Page 4: Introduction

    1 . 3 . I L L U S T R AT I O N S The illustrations in this manual may not be perfect representations of your ENVO Electric SnowKart, and some of the components may differ. The models illustrated are for instructional purposes only.

  • Page 5: Rider Safety

    SnowKart. The ENVO SnowKart can be dangerous to use. The user or consumer assumes all risk of personal injuries, damage, or failure of the bicycle or system and all other losses or damages to themselves and others and to any property, arising out of or as a result of installing the ENVO SnowKart.

  • Page 6: Rider Position

    Your ENVO Electric SnowKart requires regular maintenance by mechanically inclined persons to guarantee safety of use. Screws and nuts are subject to become loose due to vibration, especially within the first few kilometers of use. Make sure you inspect your SnowKart often and have it serviced by a professional regularly.

  • Page 7: Stay Clear Of Snow Track

    E Y E P R O T E C T I O N Do not depend on eyeglasses or sunglasses for eye protection. Always wear shatterproof goggles or use a shatterproof helmet face shield when riding any ENVO Drive Systems snow product. C L O T H I N G Be prepared, be warm and be comfortable when riding.

  • Page 8: Safety Gear

    2 . 5 . S A F E T Y G E A R Riding in cold conditions and snowy terrain requires additional safety gear. Recommended items to take with you when riding include: • Flashlight • First Aid Kit •...

  • Page 9: Unseen Obstructions

    2 . 9 . U N S E E N O B S T R U C T I O N S There may be obstructions hidden beneath the snow. Traveling off established trails as well as in wooded areas requires a reduced speed and increased vigilance. Traveling too fast in any area can make even minor obstacles very hazardous.

  • Page 10: Terrain & Weather Conditions

    2 . 1 4 . T E R R A I N & W E AT H E R C O N D I T I O N S Driving in too little snow will result in excessive wear and damage to the tracks and ski. 2 .14 .1.
  • Page 11 2 .14 . 5 . D O W N H I L L Downhill driving requires that you have full control of your vehicle at all times. On steeper hills, go slowly and keep both hands on the handlebar. If a higher than safe speed is reached, slow down by braking but apply the brake with frequent light pressure.

  • Page 12: Avalanche Hazard

    2 . 1 5 . AVA L A N C H E H A Z A R D When riding on mountainous terrain, you should be aware of the risk of avalanches. Avalanches vary in size and shapes and generally occur in steep terrain and on unstable snow. New snow, wildlife, people, wind and low-powered vehicles like the SnowKart can all trigger an avalanche.

  • Page 13: Windchill Chart

    2 . 1 7 . W I N D C H I L L C H A R T The following information is provided to help you determine when temperatures become Environment Canada Wind Chill Chart dangerous for riding. Actual Air Temperature T (°C) Wind Speed...

  • Page 14: Battery & Charger Safety

    Smart BMS (battery management system) to ensure the battery will last as long as possible. You can expect your ENVO Drive Systems battery to last a minimum of 3 years, and up to 5-8 years, depending on extent of use.

  • Page 15: Charging Your Battery

    70% of its capacity for about 500 full discharge/recharge cycles. As capacity diminishes, you will notice a gradual drop off in max range capability. When range falls to an unacceptable level, contact your local ENVO dealer to purchase a new battery.

  • Page 16: Battery Maintenance

    Store it in a cool, dry place • Your ENVO Electric SnowKart battery is engineered with precision for a long useful life. Do not use it to power other electrical devices. Improper use of the battery may shorten its useful life or cause fire or explosion.

  • Page 17: Battery Transport

    • Never short circuit the discharge terminals of the battery. A short circuit will damage the battery and could cause a fire which may result in property damage, severe injury, or death. When handling the battery, be aware of conductive materials that may short the battery terminals such as coins, nails etc •...

  • Page 18: Product Description

    4. PRODUCT DESCRIPTION 4 . 1 . C O M P O N E N T S IMPORTANT NOTE: Some of the illustrations and photos used in this manual are general representations. Your model may differ. Seat Headlight Storage Box SnowKart Cover Snow Kart Track Assembly Motor Cut-Off Electric Brake...

  • Page 19: Dimensional Overview

    4 . 2 . D I M E N S I O N A L O V E R V I E W Side View Front View * All the dimensions are given in the above picture are for reference only EN VO SN O WKART M AN UAL VERSION 1 .1...
  • Page 20 Rear Snow Track Assembly EN VO SN O WKART M AN UAL VERSION 1 .1...

  • Page 21: Assembly Instructions

    5. ASSEMBLY INSTRUCTIONS 5 . 1 . U N B O X I N G Your SnowKart will arrive fully assembled on a wooden palette. Be cautious when removing the wrapping around your SnowKart. Carefully remove the SnowKart from the pallet. It’s best to complete this process with two people, with one on either side.
  • Page 22 2. The round tube holding clamp is approximately 31cm from tube end face. Both the dimension should be same otherwise there might be some issue during assembly Figure 5B Figure 5B • Both the clamps can be adjustable as per requirement. To move clamps, remove the Allen bolt M8×30mm and adjust the dimensions by sliding clamp on the round tube Figure 5C Figure 5C Clamp...
  • Page 23 3. Attached the seat clamp on the longer aluminum round tube as shown in the below figure. Make sure that all the bolts of the clamps are tightened properly. Seat is attached to the seat clamp plate. So seat position can be adjusted by moving the clamp on the round tube Figure 5D Figure 5D •...
  • Page 24 4. Verify the dimensions between the clamps Figure 5F Figure 5F 5. After attaching clamp at the bike side of the tube structure, insert the round tube that can pass through both rear clamps Figure 5G Figure 5G Allen bolt M8 (Fine Thread) × 30mm •...
  • Page 25 6. After tightening the round tube, insert the track module onto the tube. The attachment dimensions is as per given in the below figure. It can be adjustable as per customer requirement Figure 5H Figure 5H Figure 5I EN VO SN O WKART M AN UAL VERSION 1 .1...
  • Page 26 Figure 5J Allen bolt M8 (Fine Thread) × 30mm • To fix the track module on the tube, remove the Allen bolt M8×30 and slide the whole module on the round tube and adjust the angular position of the clamp. After setting the angular position of the clamp, tight the Allen bolt M8×30 on the both side •...
  • Page 27 7. Fix the front clamps so they are far from the tube end using the given dimensions. It can also be adjustable Figure 5L Figure 5L • If the clamp position needs to be changed, then remove the down side two Allen bolt on both clamp, then slide it on the long round tube.
  • Page 28 8. The ski connecting clamp is connected to the ski support clamp Figure 5N Figure 5N Ski Connecting Clamp Flat washer M12 Allen bolt M12 × 115 mm Figure 5O EN VO SN O WKART M AN UAL VERSION 1 .1...
  • Page 29 9. The handle bar height can be adjusted by using the handle bar adjustment clamp Figure 5P Figure 5P Allen bolt M8 (Fine Thread) × 30mm Handle bar adjustment clamp • After removing the bolt, adjust the angular position of the clamp Figure 5Q Figure 5Q EN VO SN O WKART M AN UAL VERSION 1 .1...
  • Page 30 • During the angular adjustment, make sure that the clamp is in the centre of the horizontal small round tube Figure 5R Figure 5R Horizontal small round tube Handle adjustment clamp 10. After completing all the assembly, insert the foot rest assembly onto the long round tube. Adjust the foot rest clamp assembly onto the round tube according to customer requirement Figure 5S Figure 5S EN VO SN O WKART M AN UAL...
  • Page 31 • Recommended dimension for the foot rest clamp assembly position Figure 5T Figure 5T 11. After fixing the position of the foot rest clamp assembly, remove the bolt as shown in below figure to adjust the angular position of foot rest tube. Adjust the tube as per requirement and then fix the all screw so that foot rest tube can’t move Figure 5U, Figure 5V Figure 5U Figure 5V...

  • Page 32: Lcd Installation

    5 . 3 . L C D I N S TA L L AT I O N 5 . 3 .1. M E T E R D I M E N S I O N Meter Dimension Dual Bracket Mounting Dimension Button Box Dimension PC material is mainly used for KT-LCD3 meter and button box housing, and the housing color is dark gray or white.
  • Page 33 5 . 3 . 3 . I N S TA L L AT I O N The meter body and button box are mounted on the handlebars of the electric vehicle, adjusting perspective. In the case that the vehicle is power off, the meter connectors are in plug connection to corresponding controller connectors.

  • Page 34: Operating Your Product

    6. OPERATING YOUR PRODUCT 6 . 1 . L C D C O N T R O L L E R F U N C T I O N O V E R V I E W KT-LCD3 meter provide you with a variety of functions such as vehicle controls and vehicle status digitized displays to meet the trip demands.

  • Page 35: Display Content

    6 . 2 . D I S P L AY C O N T E N T Backlights and Brake Status Headlight Status Battery Capacity Running Counter Indicator Motor Operation Power or Vehicle Speed Motor Running Temperature Trip Distance or Environment Temperature Real Time Battery Voltage 6 .

  • Page 36: Normal Operation

    6 . 4 . N O R M A L O P E R AT I O N 6 . 4 .1. O N /O F F Hold button (SW) long, the meter is powered on and into normal operation, and it provides the controller with power supply.
  • Page 37 6 . 4 . 4 . D I S P L AY 3 In Display 2, hold button (SW) shortly to enter Display 3: Display 3 The Display 3 indicates maximum speed (MSX), and real time voltage (VOL). In each display interface, if you hold button (SW) long, the meter will be powered-off together with that of the controller.

  • Page 38: Error Codes

    6 . 4 . 8 . E N V I R O N M E N T T E M P E R AT U R E After startup, the environment temperature for using meter will be displayed in environment temperature display column.

  • Page 39: General Project Setting

    6 . 5 . 2 . M O T O R O P E R AT I N G T E M P E R AT U R E A L A R M Under any interface, when the motor operating temperature exceeds the warning value, the motor operating temperature display flashes to alarm, meanwhile, the controller will offer the appropriate protection to motor.

  • Page 40: P Parameter Setting

    Under the metric/imperial units setting interface, if there’s no button operation on the meter for more than 1 minute, and then the meter will automatically return to Display 1, and the original set units will be saved. After finishing the metric/imperial units setting, hold button shortly (SW) to save the current set values, and then speed and mileage units stop flashing.

  • Page 41: C Parameter Setting

    6 .7. 2 . E X I T P PA R A M E T E R S E T T I N G Among the five P parameter settings, when each parameter setting is completed, if held the button (SW) long for about 2 seconds, all can exit the setting environment and return to Display 1, meanwhile, the current set parameters would be saved.

  • Page 42: Hand Throttle Control

    6 . 9 . H A N D T H R OT T L E C O N T R O L • The ENVO SnowKart is equipped with a thumb throttle, which is located on the right side of the handlebar •...

  • Page 43: Maximize Your Range

    6 . 1 1 . M A X I M I Z E Y O U R R A N G E • Fully charge your battery before each ride • Minimize the weight you carry • Clean the tracks regularly •...

  • Page 44: M A I N T E N A N C E & R E Pa I

    5. Realign the components if necessary and carefully tighten the bolts to ensure reliable clamping of the components. The maximum torque values are printed directly on the components and/or specified in the enclosed operating instructions. If neither are available, contact ENVO support for assistance EN VO SN O WKART M AN UAL VERSION 1 .1...
  • Page 45 12. At no time should you make any modifications to your SnowKart Kit electrical systems, unless they are explicitly approved by the manufacturer in writing 13. Contact ENVO support for repairs and replacement parts in case of damage Do not set off on your SnowKart with drive assistance if the control element shows a warning.

  • Page 46: Troubleshooting Table

    7 . 3 . T R O U B L E S H O OT I N G TA B L E CO M P O N ENT ISS U E CAU SE S OLUTIO N Motor The left or right motor is Cable disconnected, cable Check if the brakes are not working...
  • Page 47 Motor Both motors are not Low battery, PAS level is Check the battery status working 0, throttle component not functioning Check the PAS level, it should be (1-5) Motor One motor is spinning Motor damage, controller Check the tension of the slowly damage, belt tension belt, both belts should...
  • Page 48 Check the bracket for dirt and debris For any additional troubleshooting help, refer to support.envodrive.com or contact your local ENVO Electric Bike dealer. EN VO SN O WKART M AN UAL VERSION 1 .1...

  • Page 49: Transportation & Storage

    8. TRANSPORTATION & STORAGE 8 . 1 . T R A N S P O R TAT I O N • Please be careful when loading your SnowKart into your vehicle • Be aware of battery cables and other wires when loading and unloading Misuse of vehicle racks could result in potentially hazardous situation that could lead to property damage serious injury or death.

  • Page 50: General Terms & Warranty

    9 . 1 . W A R R A N T Y • All ENVO Drive Systems products as well as components purchased including motor, controller, display, battery, charger, throttle, PAS sensor, brake sensors are covered by 12 months FREE warranty unless otherwise specified.

  • Page 51: Warranty Terms

    9 . 2 . W A R R A N T Y T E R M S ENVO Drive Systems warranty covers the full warranty period for all parts of the SnowKart for the first owner, within the framework of the following conditions: •...

  • Page 52: Registering Product Warranty

    8. If one or more than one ENVO Drive Systems part has been opened, altered or repainted. 9. The warranty does not cover any SnowKart that has been structurally altered, neglected, improperly maintained, or used for purposes other than for which it was manufactured.

  • Page 53: Exclusions

    • In case the issue is not diagnosed by standard ways; for our hub motor kits, ENVO ebikes, and other house brand products, since the electrical system is modular and has easy access. We would be able to easily send you replacement parts such as a controller to swap and test and return the defective one.

  • Page 54: Contact

    CONTACT L O C AT I O N ENVO Drive Systems Inc. 1685 Ingleton Avenue Burnaby, BC V5C 3V6 Canada B U S I N E S S H O U R S Monday – Friday: 10am – 5pm PST Saturday: 11am –...

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