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DG/PRO
JIG
Please read these instructions before use.
Patent App No. GB1718517.4

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Summary of Contents for TREND DG/PRO

  • Page 1 DG/PRO Please read these instructions before use. Patent App No. GB1718517.4...
  • Page 2: Table Of Contents

    DG/PRO TECHNICAL DATA Dear Customer Thank you for purchasing this Trend product, Jig thickness 12mm we hope you enjoy many years of creative and Cutter size Various productive use. Slot length (approx.) 447mm Please remember to return your guarantee card Slot depth at sink (approx.) 4mm to 4.5mm...
  • Page 3: Safety

    DG/PRO SAFETY Keep cord from heat, oil and sharp 5. Consider working environment. Do edges. Always trail the power cord not use the product in the rain or in WARNING: away from the work area. a damp environment. Keep work area well lit.
  • Page 4 Recommended speeds ensure there is sufficient clearance spanner or key and to the torque are shown in the Trend Routing between cutter tip and inside edge value provided by the manufacturer. Catalogue and/or website.
  • Page 5: Items Enclosed

    DG/PRO ITEMS ENCLOSED P R O D G / ITEMS REQUIRED n 1/2” plunge router. n 30mm guide bush (20mm guide bush for Lightning Fan Inner Plate Template accessory). n Suitable router cutters. n Trestles x 2. n Clamps x 3.
  • Page 6: Description Of Parts

    DG/PRO DESCRIPTION OF PARTS A Jig body M Router carriage ski plate to rod screw B Rail (supplied pre-fitted) N Hex key 5mm A/F C Inner plate template support O Router carriage guide bush hole D Router carriage top plate...
  • Page 7: Accessories

    DG/PRO ACCESSORIES Please use only Trend original accessories. Accessory Inner Plate Guide Bush Router Cutter R9.5mm x 80mm OL Curved Fan 30mm Guide Bush Ref. C056AX1/2TC Ref. DGP/IP/CF Ref. GB30 R6mm x 86mm OL Lightning Fan 20mm Guide Bush Ref. C053CX1/2TC Ref.
  • Page 8 Carry Case Ref. CASE/DG Hard wearing carry case to protect and allow ease of carrying of the DG/PRO. Whenever clamps are used, ensure they do not foul the router path and that they are securely tightened.
  • Page 9: Assembly Setting Up The Router

    DG/PRO ASSEMBLY Setting up the Router Before cutting an actual worktop, n Isolate router from power supply. make trial cuts on a waste piece n Fit guide bush to router. of worktop to check groove depth n Fit router cutter into router.
  • Page 10: Operation

    DG/PRO OPERATION Router Carriage & Ski Assembly Use n The router carriage ski plate has a 30mm Router carriage & diameter hole that accepts a 30mm guide ski assembly bush fitted to the underside of router. n The router carriage & ski assembly gives...
  • Page 11: Router Carriage & Ski Assembly

    DG/PRO PARALLEL GROOVE ROUTING Parallel Drainer Groove Routing with Router Carriage & Ski Assembly n The router carriage ski plate can be locked with the use of a hex key, this locks the Y-axis (across worktop), and will allow only X-axis movement (left/right movement towards or away from sink);...
  • Page 12: Routing The Parallel Drainer Groove

    DG/PRO Routing the Parallel Drainer Groove Feed direction n Position the router carriage & ski assembly at the sink end. Place the router with guide bush fitted into the 30mm hole in the router Cut 1 carriage top plate. Cut 2 n Switch on router and plunge to height setting.
  • Page 13: Tapered Recess Routing

    DG/PRO TAPERED RECESS ROUTING Tapered Recess Routing with Router Carriage & Ski Assembly n The router carriage & ski assembly when used with a suitable diameter cutter will allow a tapered recess to be cut into the worktop over a defined area. This area can then have...
  • Page 14: Routing The Tapered Recess

    DG/PRO Routing the Tapered Recess using Feed direction Router Carriage & Ski Assembly n It is advisable to cut the perimeter 5mm inset from final required perimeter size. (A final perimeter trim cut is carried out after tapered recess is cut).
  • Page 15: Accessory Inner Plate Template

    DG/PRO ACCESSORY INNER PLATE TEMPLATE ROUTING Please use only Trend original accessories. Fitting the Inner Plate Templates into Frame Adjuster Support The inner plate template adjuster screws are to screw Inner plate plate adjust the tightness in the frame. By loosening...
  • Page 16: Setting The Depth Of Cut

    DG/PRO n Clamp jig to the worktop using three clamps Rails ensuring the clamps will not foul the router base. The jig is marked with clamp position guide lines as an aid. n The clamps may need to be repositioned for some grooves that are at the extremities of the frame.
  • Page 17: Routing The Groove

    DG/PRO Routing the Groove with Accessory Feed direction Inner Plate Template n Position router in first slot at sink end. n Hold router against the far edge of the inner plate template slot (towards top of jig frame). n Switch on router and plunge to depth setting.
  • Page 18: Maintenance

    DG/PRO MAINTENANCE Please use only Trend original spare parts and accessories. The jig has been designed to operate over a long period of time with a minimum of maintenance. Continual satisfactory operation depends upon proper tool care and regular cleaning.
  • Page 19: Spare Parts List

    DG/PRO Please use only Trend original spare parts. DG/PRO - SPARE PARTS LIST v1.0 03/2018 Qty. Desc. Ref. Jig Frame WP-DGP/01 Rail WP-DGP/02 Inner Plate Template Support WP-DGP/03 Router Carriage Top Plate WP-DGP/04 Router Carriage Locking Plate WP-DGP/05 Router Carriage Bar...
  • Page 20: Spare Parts Diagram

    DG/PRO DG/PRO - SPARE PARTS DIAGRAM v1.0 03/2018 -19-...
  • Page 21: Trouble Shooting

    DG/PRO TROUBLE SHOOTING Fault Cause Remedy n Groove depth tapers to a Cutter depth too shallow. Set depth to approx. 4.5mm. point at shallow end. Jig frame has lifted when Ensure clamps are positioned clamped. properly. n Groove depth vary Jig frame has lifted when clamped.
  • Page 22 RECYCLABLE © Copyright Trend 2018. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools...

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