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Castellini Puma Eli Series Instructions Use And Maintenance Handbook

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"Puma Eli"
UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK
Summary
CASTELLINI S.p.A.
Via Saliceto, 22
40013 CASTEL MAGGIORE
BOLOGNA (ITALY)
Tel (int. code) + 051700877
Fax (int. code) + 051701056
E mail: castellini@castellini.com
INSTRUCTIONS USE AND MAINTENANCE HANDBOOK
INSTRUCTIONS FOR THE INSTALLATION
Puma Eli
family
Medical Device for Dentistry
390 . 2E . L06
Page 1

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Questions and answers

Amil
April 10, 2025

How to connect suction pump switch

0
1 comments:
Mr. Anderson
April 10, 2025

To connect the suction pump switch for the Castellini Puma Eli Series:

1. Ensure the unit is reassembled with the protection (1.1.2) and cover (1.8.1) fixed using screws (1.1.1 and 1.8.2).
2. If using a foot pedal:
- Raise the unit to maximum height.
- Insert the foot pedal cable and fairlead (1.4.6) through the chair cover hole.
- Connect terminals (1.4.8) to the E6000501 circuit.
- Connect the three tubes (1.5.1, 1.5.2, 1.5.3) to the unit using proper inserts.
- Fix the yellow/green ring-terminal cable (1.4.13) to a heart-screw using a bolt and notched washer.
- Mount the cable clamp (1.4.7) under the fairlead and secure it.

These steps connect the foot pedal, which includes the suction pump switch function.

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Amil
April 10, 2025

Details of electrical connections

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1 comments:
Mr. Anderson
April 10, 2025

The electrical connection details for the Castellini Puma Eli Series include:

- A 230/24V transformer operating at 50/60Hz with 400VA capacity.
- Connectors for 24V transformer, aspirator motor lighting, and scialytic lamp electric feeding.
- Connectors for power and control of chair motors (up/down, backrest, return).
- Connection boards for activation, aspiration power, 32 VDC, and 24 VAC services.
- Electrical feeding box connections include brown (L~), blue (N~), and yellow-green (ground) wires.
- The foot pedal connects via terminals to circuit E6000501, with three tubes and a yellow-green ground cable fixed to a heart-screw.

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Summary of Contents for Castellini Puma Eli Series

  • Page 1 CASTELLINI S.p.A. Via Saliceto, 22 40013 CASTEL MAGGIORE BOLOGNA (ITALY) Tel (int. code) + 051700877 Fax (int. code) + 051701056 E mail: castellini@castellini.com INSTRUCTIONS USE AND MAINTENANCE HANDBOOK INSTRUCTIONS FOR THE INSTALLATION Puma Eli family Medical Device for Dentistry 390 . 2E . L06...
  • Page 2 Disinfection and sterilization ..........................28 Equipment sanitization schedule ........................30 Routine maintenance ............................31 Routine maintenance program ..........................34 Products to be used with the Castellini dental unit .....................35 Part II – Operating lamp “Luna”......................36 Technical data ..............................37 Pictures and descriptions - Replacement of the bulb...................38 Focusing of the “Luna”...
  • Page 3 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli INSTRUCTIONS USE AND PART I MAINTENANCE HANDBOOK Page 3...

  • Page 4: Important Notice

    Furthermore, before using any of the devices connected to the dental unit, we prescribe to read the instructions attached to each single device carefully. The instructions for installing the device and the instructions for technical service and repair are held by the “CASTELLINI AUTHORISED” TECHNICIAN IN POSSESSION OF A VALID LICENCE.

  • Page 5: Setting-Up Procedures

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary DENTAL CARE SETTING: rules and recommendations Besides complying with the requisites provided by local laws for health care facilities, the room should: - be at least 2.50 m in length (optimal: 3.30 m) on its shorter side; - have washable flooring capable of withstanding shocks and chemical agents, e.g.
  • Page 6 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary The Principal of the Dental Surgery is responsible for ensuring that the equipment, environment and water supply comply with the basic requisites shown in the table below: Environment, Water Supply TABLE OF CONFORMITY OF EQUIPMENT, ITEM ESSENTIAL REQUIREMENTS Premises...
  • Page 7 Operations” in this Manual). The owner of the equipment is responsible for booking the services of the Castellini technician at all times. The high speed drill must be returned to Castellini S.p.A. three years after installation to be reconditioned at the manufacturing plant.
  • Page 8 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary INFORMATIONS ABOUT CONFORMITY BY “Puma Eli” DENTAL EQUIPMENT AT CEI EN 60601-1-2 NORMS - 2001 EDITION Annex A The “Puma Eli” unit is suitable for use in the specified electromagnetic enviroment. The purchaser or user of the “Puma Eli”...
  • Page 9 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Voltage dips, short 0% U for 0,5 cycles CEI EN 60601-1-2 Residential in terruptions Test level 40% U for 5 cycles and voltage 70% U for 25 cycles variations on power 0% U for 5 s supply input lines...
  • Page 10 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary TECHNICAL DATA EQUIPMENT UNIT MEDICAL DEVICE CLASS IIa By 93/42 EEC DIRECTIVE ELECTRO MEDICAL EQUIPMENT CLASS I - TYPE B By CEI EN 60601-1 Standard THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT DEGREE OF PROTECTION AGAINST WATER INFILTRATION: IPX0...

  • Page 11: Identification Label

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary UNIT IDENTIFICATION LABEL UNIT Mark of Conformity to 93/42 ECC Directive “MEDICAL DEVICE”, equipped by correspondent number to the NOTIFIED ORGANIZATION (BSI - Notified Body number), authorized to issue the Conformity Certificate. IDENTIFICATION LABEL 2005 year of production (UNI EN 980)
  • Page 12 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Chair anti-crush safety system/ Suction Stop device Warnings for chair lowering ATTENZIONE: DISPOSITIVO DI SICUREZZA ATTENZIONE: NON STAZIONARE NELLA ZONA SOTTOSTANTE ANTI-SCHIACCIAMENTO IL RIUNITO, durante l’uso della potrona WARNING: ANTI-CRUSH SAFETY DEVICE WARNING: DO NOT STAY IN THE AREA UNDER THE UNIT, during the use of the chair.

  • Page 13: Main Switch

    The Castellini S.p.A. Company is not responsible for any damages to person or things, caused by the failure to performe the operation above described.
  • Page 14 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary PICTURES AND DESCRIPTIONS “Puma Eli” Unit with S.P.R.I. cords and HANGING CORDS Dentist’s table version) (Picts 1 and 1A) 1 - ELECTRIC FOOT CONTROL. 1.1 - Chair movement/ instrument function selection control. (by request) 1.4 - Air spray and chip air to instruments on /memorised...
  • Page 15 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Dentist’s table S.P.R.I. cords and HANGING CORDS version (Picts 2A, 2B and 2C) - Scaler handpiece. - Syringe. - Micromotor. - Turbine. 2.18 - Lever for selecting liquid supply to instruments. 2.22 - (rpm x 1000) Electric micromotor speed control.
  • Page 16 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Dentist’s table controls panel (with and without x-ray viewer version) (Picts 2D and 2E) - ON/OFF scialytic lamp pulse control (*). (*) N.W.:Pushing control for 1 sec. to lighting the pilot light intermittently; then push 2.10 it again to obtain 3 regulation steps: HIGH –...
  • Page 17 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary “Puma Eli Cart” Unit (Picts. 1B and 1C) 1 - ELECTRIC FOOT CONTROL. 1.1 - Chair movement/ instrument function selection control. (by request) 1.4 - Air spray and chip air to instruments on /memorised chair position recall control.
  • Page 18 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary “Puma Eli Hygienist” and “Puma Eli Orthodontic” Units (Picts 1D and 1E) 1 - ELECTRIC FOOT CONTROL. 1.1 - Chair movement/instrument function selection control request). 1.4 - Air spray and chip air to instruments on /memorised chair position recall control.
  • Page 19 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Glass/bowl controls assistant table and controls panel (Picts. 2A and 3D) 2.23 2.24 Pict. 3D – Controls panel for glass/bowl controls assistant table Pict. 3A – Glass/Bowl controls assistant table (only if required) - Polymerizing light handpiece 2.23 - Control for water to glass.
  • Page 20 (only when the instrument has been extracted). CASTELLINI recommends using the spray when using micromotors with turning speeds higher than 20,000 rpm. - By pressing the lever (1.4) in the direction marked G, without moving the lever (1.5) one obtains either the CHIP-AIR effect (a blast of air is issued from the turbine or micromotor to clean the operating field), (only when the instrument has been extracted).
  • Page 21 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary CHAIR MOVEMENTS DIRECT CONTROL MOVEMENTS RAISE - LOWER CHAIR / RECLINE– UPRIGHT BACKREST The movement controls (2.7, 2.8, 2.9 and 2.10 - pict. 2B) control the chair raising and lowering and backrest reclining and return functions. The chair will continue moving as long as the pushbutton is pressed (pushbutton LED on) and will stop immediately on its release (LED off) MEMORISING CHAIR WORK POSITIONS...
  • Page 22 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary SAFETY SYSTEMS: SELF-DIAGNOSIS AND AUTOMATIC LOCK The chair is fitted with a self-diagnosis system for particular faults, with automatic lock and fault indication features. When a key is pressed, if the self-diagnosis system detects a fault, the following error indications may appear: INDICATION REASON...
  • Page 23 AUTOSTERIL and TIME FLUSHING are not designed to deliver liquids during treatment on patients. The cycles must be run while the equipment is not in use. The section entitled “Products to be used with Castellini Dental Units” indicates the specific disinfectant product to be used for Autosteril cycles and the dedicated liquid for the Separate Supply system.
  • Page 24 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 2.32 2.31 2.18 2.30 Pict. 6 – AUTOSTERIL - TIME FLUSHING SYSTEM Page 24...
  • Page 25 Purified Water P.S. or Isotonic Saline Solution.Note: The Rinsing Agents allowed for use with the Separate Supply System are listed in the paragraph on “Products to be Used with the Castellini Dental Unit”. SELECTING THE SUPPLY SOURCE The control for selecting the supply source is a lever on the side of the Dental Instrument Tray (2.18 in pict.
  • Page 26 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary (optional) SUCTION SYSTEMS ATTENTION: Suction system cannulas are not provided with the unit. We recommend the use of cannulas that conform to Directive 93/42 EEC, bearing a CE mark only. Single-surgery type “S” suction This type of suction requires the single-surgery suction motor housed in a special box and a kit composed of the following parts, mounted inside the unit: - Air liquid separator for drainage of aspirated liquids;...
  • Page 27 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary CONVERSION OF THE “Puma Eli"UNIT FROM RIGHT-HANDED TO LEFT-HANDED CONFIGURATION (only for ambidextrous dental units) (PICTS. 9A, 9B, 9Bbis, 9C, 9D and 9E) The ambidextrous version of the “Puma Eli” unit is fitted with a manual mechanical system for the transformation of work layouts for both right- and left-handed dentists.

  • Page 28: Disinfection And Sterilization

    STER 1 PLUS Surfaces – cleaning: - Clean and decontaminate with Castellini - disinfection: - Disinfect using ethyl alcohol 70% vol. or with Umonium 38 (Huckert’s int.) 2.5% solution apply using a cloth, rub in until absorption.
  • Page 29 - Cannulas connectors STER 1 PLUS - cleaning: - Clean and decontaminate using Castellini - disinfection - Disinfect using ethyl alcohol 70% vol. - sterilization: - The cannula connectors are disconnected from their respective hoses and sterilised in a steam autoclave for 20 min at 135°...
  • Page 30 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary EQUIPMENT SANITIZATION SCHEDULE START OF THE TIME-FLUSHING ♦ cycle, simple flushing with tap water; WORKING DAY ♦ Application of sterilized Flexible Protections; ♦ Application of disposable covers for the Chair and Dental Unit; VF CONTROL PLUS ♦...

  • Page 31: Routine Maintenance

    Routine checks and maintenance ensure that the equipment preserves its functional and safety features and are the user’s responsibility. In addition to routine maintenance, periodic scheduled maintenance must be performed by a Castellini Service Center, which must be called by the user at the intervals indicated in the Chapter on Schedule Technical Maintenance.

  • Page 32: Water Filters

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 13.2 13.1 SUCTION SYSTEM FILTER (Pict. 13) Keep the suction filter (13.1) clean and free of residues according to the cleaning directions provided in the chap. on Cleaning, Disinfection and Sterilization. After cleaning, place one or two VF Control plus - sanitizing antifoaming tablets inside the filter.
  • Page 33 High Biological Hazard. Pict 15C - Turbine condensation filter LUBRICATION OF SEALS Use protective paste: “S1 Castellini – Protettivo per O-ring” (Pict. 16A). Directions: wear protective gloves, apply small quantities of paste on your fingertips and spread a fine layer of paste over the part to be lubricated directly with your fingers.
  • Page 34 The manufacturer notes that all routine maintenance and sanitation of the dental unit must be performed EXCLUSIVELY with the products (lubricants included) specified by Castellini. It is forbidden to use any products other than those “Protocol for Hygiene and Maintenance of the Dental Unit”.
  • Page 35 STER 1 PLUS Castellini – Decontaminant for surfaces of Castellini Medical Devices for dentistry. 1000 ml bottle STER 3 PLUS Castellini – Concentrated sanitizing liquid for cleaning the Surgical Suction System - 1000 ml bottle ST-Surface Treatment Castellini – Sanitizing protective detergent for Dental Chair and Stool Upholstery – 400 ml bottle VF CONTROL PLUS Castellini –...
  • Page 37 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli OPERATING LAMP “LUNA” PART II – Page 36...

  • Page 38: Technical Data

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary TECHNICAL DATA MEDICAL DEVICE CLASS I - by 93/42 EEC Directive ELECTRO-MEDICAL EQUIPMENT CLASS I TYPE B - By CEI EN 60601-1 THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT POWER SUPPLY MAXIMUM POWER INPUT...
  • Page 39 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary PICTURES AND DESCRIPTIONS (Pict. 1) Operating handle Operating light head Self-balanced pantograph arm Warning! - Do not use the lamp if the front glass or the external head casing are visibly damaged or if unusual noises and/or vibrations are produced.
  • Page 40 FOCUSING OF THE “LUNA” OPERATING LIGHT (Pict. 3) The focusing of the "Luna" operating light (Pict. 3), is carried out by Castellini S.p.A, and the replacement of the bulb doesn't modify it; In case of necessity, operate as follow: -Switch on and rotate the operating light head to the floor and project the lighted beam perpendicularly upon a white drawing sheet 70 cm about far from the frontal glass.
  • Page 41 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary versione applicata al riunito unit body fitting version “LUNA” operating light an dem Anlage aufgesetzte Ausfuhrung version appliquè a l’unit modelo aplicado a l’equipo dental behandelunitversie Page 40...

  • Page 43: Operating Instruments

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli OPERATING INSTRUMENTS PART III – Page 41...

  • Page 44: General Specification

    Fit the outside body paying attention not to press A and B controls (Pict. 1) amd rotating slowly into the position that allows a complete fitting until it clicks. The dental equipment has been setted by Castellini S.p.A. to supply water and air with correct pressure for the syringe: air pressure: min: 330 kPa (3.3 bar) - max: 460 kPa (4.6 bar)

  • Page 45: Troubleshooting

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary CLEANING, DISINFECTING, STERILIZING Warning! The instrument is supplied not sterile. Before use sterilize according to the above specifications. Use gauze or cotton soaked in surgical alcohol to clean and disinfect syringe exterior. Don’t soak the syringe directly in solution.

  • Page 46: General Specifications

    - Do not use worn or damaged burrs! Handle burrs with care wearing protective gloves! - Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs (or other similar tools) that bear the EC mark of conformity with EEC Directive 93/42.

  • Page 47: Lighting Device

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary REGULATING DRIVING AIR PRESSURE (Pict. 2) Connect the fitting with the pressure gauge between the tubing and handpiece or between the tubing and faston. Operate the high-speed handpiece and check pressure. The standard-head and miniature-head handpieces can be interchanged without adjusting prressure.

  • Page 48: Replacing Lamp

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary REPLACING LAMP Screw-coupling handpieces (Pict. 8) Detach handpiece from tubing, slide off seal (8) and remove lamp (7). Put in new lamp, replace seal (8) (make sure holes are properly positioned) and reconnect handpiece to tubing. Pict.
  • Page 49 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Before and after each autoclaving, lubricate handpiece and clean fibre-optic terminals. Never leave handpieces in autoclave overnight: always remove them from autoclave after each cycle. Warning! Check the autoclave periodically according to the manufacturer’s prescriptions! Temperature exceeding the above stated limit may damage the handpiece! IMPORTANT WE PRESCRIBE TO STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE,...

  • Page 50: Handpiece Connection

    (Isotonic Saline Solution or I.P.Purified Water) using the Separate Supply system. HANDPIECE CONNECTION The handpiece must be connected to its hose by means of Castellini faston coupling which has four ways plus two electric contacts coupling section. CASTELLINI-FASTON HANDPIECE: ASSEMBLY AND DISASSEMBLY (Pict.
  • Page 51 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary REGULATING DRIVING AIR PRESSURE (Pict. 2) Connect the fitting with the pressure gauge between the tubing and faston. Operate the high-speed handpiece and check pressure (Pict. 2). Driving air-pressure: 260 ÷ 280 kPa (2.6 ÷ 2.8 bar) for Hi-Power 2 Ceramic e Titanium Gold 2.
  • Page 52 Temperature exceeding the above stated limit may damage the handpiece! SERVICING THE CASTELLINI FASTON CONNECTION Lubricate at least weekly the O-Rings with silicone lubricant S1, distributed by Castellini S.p.A. Wearing protective disposable gloves, apply a small amount of S1 on fingers and use it for lubricating.
  • Page 53 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary TROUBLESHOOTING PROBLEM LIKELY CAUSE REMEDY Low power on high speed Irregular air pressure Check and adjust handpiece; abrupt rpm loss Air leaks at tubing coupling Tighten coupling ring or replace O- Rings if worn Blocked air way Check tubing or replace it...

  • Page 54: General Technical Data

    REGULATION The input for the micromotor must be provided by the special Castellini stabilized power supply box - inside the unit - and the relative cable and wiring. To control speed or change direction of rotation, adjust the controls on the unit.
  • Page 55 At least once a week remove the outside cover and lubricate the two O-rings on the micromotor body and the three spray seal rings on the handpiece connection stem (pict. 2): use the specific grease S1 distributed by CASTELLINI S.p.A.
  • Page 56 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary TROUBLE SHOOTING PROBLEM PROBABLE CAUSE SUGGESTED SOLUTION Motor fails to rotate and no voltage at Burnt out fuse in power supply Change fuse hose exit unit Power supply box failure Seek technical assistance Supply line failure Seek technical assistance Motor fails to rotate but there is voltage...
  • Page 57 - Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs (or other Pict. 1 – Control speed and change...
  • Page 58 Once a week lubricate the three O-rings on the handpiece connection stem: use the specific grease S1 distributed by CASTELLINI S.p.A. Wearing protective disposable gloves, apply a small amount of S1 on fingers and lubricate by it. O-rings are supplied as spare parts together with the micromotor.
  • Page 59 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary "PIEZOSTERIL 5" SCALER HANDPIECE GENERAL TECHNICAL DATA Electrical supply 32 VDC Max Input power 15 W Frequency 25.000 ÷ 32.000 Hz Intermittent operation 20 min work – 10 min stand-by Water supply 90 ÷...
  • Page 60 O-ring on the water connection (3 - pict. 2), by means of the proper S1 silicon lubricant distributed by Castellini S.p.A. Wearing protective disposable gloves, apply a small amount of S1 on fingers and lubricate by it.Screw off a tip at least once a month to prevent autolocking.
  • Page 61 - protect eyes adequately by wearing glasses, full face shield; During use wear a suitable protective shield (available from Castellini, order code L0001225) or filter glasses providing protection against blue light up to a wavelength of 520 nm, available from distributors of dental supplies.

  • Page 62: Maintenance

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary USING THE HANDPIECE The wavelength of the light emitted by the device falls within the range of 440 - 480 nm, suitable for the majority of composites. When in doubt, refer to the composite specifications or contact the manufacturer.

  • Page 63: Installation

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli – INSTRUCTIONS FOR THE PART IV INSTALLATION Page 61...

  • Page 64: Essential Requirements

    The technician must hand to the client a “Malfunction/accident report” form, inviting him to keep it safe and explaining that such form is to be used by technicians only to report any specific malfunction and/or accident to Castellini S.p.A.
  • Page 65 Technicians are obliged to compile the “Non-conformity Report” form and send it to Castellini S.p.A.’s main office whenever they observe: - that other medical devices and/or accessories not authorised by Castellini, or in any case outside the specifications of compatibility indicated by Castellini S.p.A., have been connected to Castellini products;...
  • Page 66 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary INSTALLING THE CHAIR AND THE UNIT TRANSPORTATION OF THE CHAIR (Pict. A) To convey the chair to the installation site more easily, it is recommended to use the carrying handles (1a), to be fitted onto the steel frame of the chair base using the safety screws (2a) and washers (3a) provided.
  • Page 67 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary LEVELLING THE CHAIR BASE (ambidextrous dental units only) (Pict. C) The specific base (2) for the ambidextrous unit is sent separately from the chair. Having fixed it to the floor, use the six adjustment dowels (5 – pict. C) to give the platform a stable position even on slightly uneven floors.
  • Page 68 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary LEVELLING THE CHAIR BASE (right-hand dental units only) (Pict. C bis) Having fixed the base to the floor (if possible) in the envisaged points indicated in picture C bis by the arrows (6), use the dowels (7) and, lastly, the dowel (8) to bring the underlying stainless steel plates into contact with the floor, thus guaranteeing utmost chair stability.

  • Page 69: Levelling The Unit

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary INSTALLING THE RIGHT-HAND UNIT (Pict. C1) Make sure that all pre-installation work has been performed according to the instructions shown on the 1:1 scale installation plan diagram and in this manual, then carry out the following operations in the stated order: 1) Using dolly (a), place crate containing the unit near the chair.
  • Page 70 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary (only ambidextrous units) INSTALLING THE DENTAL UNIT (Picts. C2 – D2) Having ensured that the installation work has been performed correctly according to the indications given in the 1:1 scale installation plan and in this manual, perform the following operations in order: 1) Using dolly (a), place crate containing the unit near the chair.
  • Page 71 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary CONNECT THE AMBIDEXTROUS UNIT TO THE CHAIR (Pict. D2) Completely lower the chair using the two buttons (D1 and D2 – pict. D) and proceed as follows: - thread the cables and the hydraulic/pneumatic connections of the unit inside the chair; ATTENTION: the bundle of cables that comes out of the support (e) must pass over the cross member (m) that connects the two rods.
  • Page 72 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary INSTALLING THE UNIT'S FEED BOX (Pictsw. 1.1, 1.2 and 1.3) The service technician is also to secure at installation the supply box and make the hydro-pneumatic and wiring connections as shown in Picts. 1.1, 1.2, 1.3 After disconnect the main power by the main switch, make the following operations: 1) Unscrew the three screws (part.
  • Page 73 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 1.1.2 1.1.1 1.1.1 - COLLEGAMENTO ELETTRICO ALLA ASPIRAZIONE CENTRALIZZATA - ELECTRIC CONNECTION FOR CENTRALIZED ASPIRATION - CONNEX. ELECTRIQUE POUR ASPIRATION CENTRALISEE - ELEKTRISCHERANSCLUSS 1.1.3 ABSAUGUNG - ALIMENTACION ELECTRICO PARA ASPIRACION CENTRALIZADO - ELEKTRISCHE VOEDING VOOR GECENTRALISEERDE AFZUIGSYSTEEM...
  • Page 74 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 1.2.1 1.2.3 1.2.3 1.2.2 1.2.4 1.2.2 1.2.3 1.2.1 Pict. 1.2 Feeding box – dental unit connections – Page 72...
  • Page 75 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary MARRONE BLUE BROWN BLEU MARON BLAU BRAUN AZUL MARRON BLAUF BRUEN GIALLO-VERDE YELLOW-GREEN JAUNE-VERT GELBEN-GRÜN AMARILLO-VERDE GEEL-GROENE ASPIRATOR LINE L~ N~ Pict. 1.3 Feeding box electric connections – Page 73...
  • Page 76 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 1.1.1 1.1.1 1.1.2 1.4.10 1.4.11 1.4.3 1.4.12 1.4.2 1.4.9 1.4.3 1.4.7 1.4.12 1.4.6 1.4.8 1.4.1 1.4.9 1.4.4 1.4.4 1.4.5 Pict. 1.4A Foot control installation (right-hand unit) Page 74...
  • Page 77 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 1.1.1 1.1.1 1.1.2 1.4.10 1.4.11 1.4.3 1.4.12 1.4.2 1.4.13 1.4.3 1.4.7 1.4.14 1.4.12 1.4.6 1.4.1 1.4.8 1.4.4 1.4.9 1.4.4 1.4.5 Pict. 1.4B Foot control installation (ambidextrous unit) Page 75...
  • Page 78 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary - ARIA SPRAY E CHIP AIR - AIR FOR SPRAY AND CHIP AIR 1.5.2 1.5.1 1.5.3 - AIR POUR SPRAY AND CHIP AIR - LUFT FÜR SPRAY UND CHIP AIR - AIRE PARA SPRAY Y CHIP AIR - LUCHT VOOR SPRAY EN CHIP AIR - ACQUA - EAU...
  • Page 79 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary FITTING THE OPERATING LAMP COLUMN (Pict. 1.7) Before starting installation, access the internal part of the dental unit by proceeding as follows: see section on water unit coverings Pict. 1.8A - Remove the side panel (Pict. 1.7A) ( - Mount the lamp pole (8.3) as indicated in Pict.
  • Page 80 COVER FOR CHAIR CIRCUITS, FOR SUPPLY BOX AND SAFETY PEDESTAL (Pict. 1.8) The Castellini Company strongly recommend that cover (1.8.1), which prevents access to parts connected to the electrical mains, be removed with the following procedure only by qualified persons trained and authorized by Castellini: - Take the chair to a height just below the maximum and switch off the electricity supply;...
  • Page 81 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary HYDRAULIC GROUP SAFETY COVERS (Picts 1.8A - 1.8B) Before accessing the general electrical 1.8A.10 1.8A.11 switching panel for the secondary low voltage circuits their corresponding fuses, it is essential 1.8A.7 1.8A.8 to switch the main switch on the unit to the off position.
  • Page 82 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary FITTING THE CHAIR UPHOLSTERY (Picts. 1.9A – 1.9B) The chair is packed with the seat upholstery removed to prevent 1.9A.2 1.9A.5 1.9A.7 1.9A.8 the risk of damage during transport. To fit the upholtery, carry out the following steps (Pict.
  • Page 83 (only on request) This lamp replacement operation 1.10.1 1.10.2 carried solely technical personnel authorised by Castellini, according following instructions: - switch off the dental unit and remove the instruments from their holders in the instrument tray; - unscrew the fastening screws (1.10.3) situated on the front of the instrument tray cover (1.10.1);...
  • Page 84 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ADJUSTING THE TENSION OF THE LEVERS ON THE INSTRUMENT TRAY MODEL S.P.R.I. (Pict. 1.11) Pict. 1.11 – Adjusting the tension of the levers on the instrument tray The return movement of the levers on the S.P.R.I. instrument tray is adjusted by the Manufacturer prior to dispatch of the dental unit.

  • Page 85: Pressure Settings

    All future adjustments of the pressure regulators must be done as follows only by qualified personnel authorized by the Castellini Company: - Pull the knob outwards to unlock the regulator. Then turn it clockwise to increase the pressure, or counterclockwise to reduce the pressure.
  • Page 86 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary + “DAMA” motor chair “PUMA ELI” Unit (ambidextrous version) Page 84...
  • Page 87 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary (right-hand version) “PUMA ELI” Unit “DAMA” motor chair Page 85...
  • Page 88 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary “Puma Eli Cart” Unit + “DAMA” motor chair OVERALL DIMENSIONS OF “Puma Eli Cart” INSTRUMENT CART OF DENTAL UNIT Page 86...
  • Page 89 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary UNIT HYDRAULIC SYSTEMS DENTIST’S TABLE (CODE 390U0100) 1.1 – Scaler handpiece. 1.2 – Syringe. 1.3 – Micromotor. 1.4 – Turbine. 1.5 – Selector for water supply/liquids tank. 1.6 – Solenoid valve for backdraw valve air and spray liquids.

  • Page 90: Hydraulic Group

    "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary HYDRAULIC GROUP (CODE 390U0200) 2.1 – Main switch for air and water. (only for “Puma Evo”) 3.11 – Manometer 2.11 – Not-return valve for water. 3.12 – Valve spray liquids tank cup. 3.1 –...
  • Page 91 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary UNIT ELECTRIC SYSTEMS CHAIR – HYDRAULIC GROUP – ASSISTANT TABLE – FOOT CONTROL (CODE 390T0100) 1 – Foot control. 1.1 - Chair controls. 1.2 - Potentiometer regulation for micromotor speed control. ..1.3 - Microswitch for handpieces activation.
  • Page 92 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary 3.2 – E6000521 Feeding and heather tank control circuit 3.3 – NTC liquids heater temperature control. 3.4 – Heater for water to glass, spray liquids and syringe. 3.5 - Feeding and heater control connectors. 3.6 –...
  • Page 93 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary DENTIST’S TABLE (CODE 390T0200) 1.1 – Ablator handpiece. 1.2 - Syringe. 1.3 - Micromotor O.F. 1.4 – Additional O.F. micromotor (only if required). 1.5 - Turbine O.F. 1.11 - Potentiometer for power regulation ablator handpiece.
  • Page 95 "Puma Eli" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli – SCHEDULED MAINTENANCE PART V PROGRAM, SERVICING AND WARRANTY CONDITIONS Page 92...
  • Page 96 In light of the above considerations, if maintenance and/or servicing is entrusted to persons not in possession of a valid “Castellini Authorised Technician” license, the safety of this device WILL NOT BE GUARANTEED BY THE EC MARK and the user will be working with a product that does not comply with current regulations, according to the requisites stated by Legislative Decree 626/94 and/or applicable European Directives.
  • Page 97 Technical personnel, as specified above, may not connect to Castellini products any other medical devices and/or accessories that are not recommended by Castellini or are in any case outside the parameters of compatibility indicated by Castellini S.p.A. Unauthorised modifications, arbitrary tampering and maintenance work not complying with the directions provided by Castellini are likewise forbidden, as is the use of non-original spare parts and/or components.

  • Page 98: Warranty Conditions

    Summary WARRANTY CONDITIONS A) Equipments manufactured by CASTELLINI S.p.A. are covered by warranty for a period of 365 days from the date of installation and therefore will be repaired and/or replaced free of charge any part recognised defective during the warranty period, with the exception of defects caused by fortuitous events, natural wear and tear, and defects due to the fault of the buyer (negligence, inexperience, shocks, falls, accidental knocks).
  • Page 100 Check on chair backrest safety stop Date____________________________ Check on functioning of main switch Check on water/spray safety valve Stamp and segnature of Authorised Castellini Technician Check on connections and protective sheating of power cable Check on air/water supply connections ____________________________________________________...
  • Page 102 AND MAINTENANCE OF THE DENTAL UNIT Date____________________________ CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Stamp and segnature of Authorised Castellini Technician Check on chair backrest safety stop _________________________________________________ Check on functioning of main switch Check on water/spray safety valve...
  • Page 104 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 106 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 108 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 110 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 112 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 114 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 116 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...
  • Page 118 Check on chair descent safety stop Date____________________________ Check on chair backrest safety stop Check on functioning of main switch Stamp and segnature of Authorised Castellini Technician Check on water/spray safety valve Check on connections and protective sheating of power cable ____________________________________________________...

  • Page 119: Appendix I - Certifications

    "PUMA ELI" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary Puma Eli CERTIFICATIONS APPENDIX I – Appendix I - CERTIFICATIONS...
  • Page 120 "PUMA ELI" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary...
  • Page 121 "PUMA ELI" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary...
  • Page 122 "PUMA ELI" UNIT; INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary...
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