BINMASTER DPM-500 Instruction Manual
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BINMASTER DPM-500 Instruction Manual

Digital panel meter
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DPM-500 Digital Panel Meter
Instruction Manual
•
1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs
Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, MeterView Pro USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E160849; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Display Input in Two Different Scales - Great for Level Applications
Multi-Pump Alternation Control
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Round Horizontal Tank Function; Just Enter Diameter & Length
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32-Point Linearization, Square Root Extraction and Programable Exponent Function
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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3-Year Warranty
BINMASTER
Division of Garner Industries
7201 North 98th Street, Lincoln, NE 68507 USA
Tel (800) 278-4241 • Fax: (402) 434-9133
www.binmaster.com
MeterView Pro
USB Install

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  • Page 1 DPM-500 Digital Panel Meter Instruction Manual MeterView Pro USB Install • 1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front • 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm) •...
  • Page 2 PC with a USB cable. We recommend that the first improper use. thing you do after taking the meter out of the box is connect the DPM-500 to your PC with the provided USB cable – do not use a different cable. DO NOT WARNING...

  • Page 3: Table Of Contents

    DPM-500 Digital Panel Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................7 Specifications ..................... 8 General ......................8 Process Input ....................9 Relays ......................9 Isolated 4-20 mA Transmitter Output ............10 USB Connection ................... 10 On-Board Digital Input (F4) .................
  • Page 4 DPM-500 Digital Panel Meter Instruction Manual Pump Alternation Control Operation ............29 Relay Sampling Operation ................. 29 Relay Operation Details ................30 Overview ....................30 Relays Auto Initialization ................30 Fail-Safe Operation ..................30 Front Panel LEDs ..................30 Latching and Non-Latching Relay Operation ..........30 Non-Latching Relay (Auto) ................
  • Page 5 DPM-500 Digital Panel Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ........... 12 Figure 2. Panel Mounting Details ..............12 Figure 3. Meter Dimensions - Side View ............12 Figure 4. Meter Dimensions - Top View ............12 Figure 5.

  • Page 6: Introduction

    Sunbright display which means you the only 1/8 DIN process meter you will ever need. can install and read the DPM-500 in direct sunlight. The number one feature that makes the DPM-500 The next thing to notice is the 6-digit dual-line display...

  • Page 7: Ordering Information

    DPM-500 Digital Panel Meter Instruction Manual Ordering Information Standard Models Model Number Reorder Model Power Options Installed PD6000-6R0-BM 348-0065 85-265 VAC No options PD6000-6R2-BM 348-0066 85-265 VAC 2 relays PD6000-6R3-BM 348-0067 85-265 VAC 4-20 mA output PD6000-6R4-BM 348-0068 85-265 VAC...

  • Page 8: Specifications

    DPM-500 Digital Panel Meter Instruction Manual Specifications Overvoltage Installation Overvoltage Category II: Category Local level with smaller transient overvoltages than Installation Overvoltage Except where noted all specifications apply to Category III. operation at +25°C. Environmental Operating temperature range: General -40 to 65°C (-40 to 149°F) Storage temperature range: -40 to 85°C (-40 to 185°F)

  • Page 9: Process Input

    DPM-500 Digital Panel Meter Instruction Manual Process Input Relays Inputs Field selectable: 0-20 mA, 4-20 mA Rating 2 or 4 SPDT (Form C) internal and/or ±10 V (0-5 V, 1-5 V, 0-10 V) 4 SPST (Form A) external; rated 3 A Modbus PV (Slave) @ 30 VDC and 125/250 VAC resistive load;...

  • Page 10: Isolated 4-20 Ma Transmitter Output

    DPM-500 Digital Panel Meter Instruction Manual Isolated 4-20 mA Transmitter Modbus RTU Serial ® Output Communications Output Process variable (PV), max, min, set points Slave Id 1 – 247 (Meter address) Source 1-8, Modbus input, or manual control mode Baud Rate 300 –...

  • Page 11: Compliance Information

    DPM-500 Digital Panel Meter Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & C-UL Listed USA & Canada and operation of the meter. UL 508 Industrial Control Equipment UL File Number E160849 Front Panel UL Type 4X, NEMA 4X, IP65;...

  • Page 12: Panel Mounting Instructions

    DPM-500 Digital Panel Meter Instruction Manual Panel Mounting Instructions Mounting Dimensions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details.

  • Page 13: Installation Overview

    USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the DPM-500 to your PC with the provided USB cable. DO NOT apply AC or DC power to the...

  • Page 14: Transmitter Supply Voltage Selection (P+, P-)

    DPM-500 Digital Panel Meter Instruction Manual Transmitter Supply Voltage Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

  • Page 15: Power Connections

    Serial communications connection is made to an RJ45 connector labeled M-LINK. For interfacing to the DPM-500, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

  • Page 16: Switching Inductive Loads

    Figure 18. Low Voltage DC Loads Protection RC Networks (Snubbers) Available from BinMaster RC networks are available from BinMaster and should be applied to each relay contact switching an inductive load. Part number: PDX6901. Figure 21. Analog Output Supply Powering Other...

  • Page 17: External Relays & Digital I/O Connections

    DPM-500 Digital Panel Meter Instruction Manual External Relays & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s). Interlock contact(s) are wired to PDA1004 &...

  • Page 18: Setup And Programming

    DPM-500 Digital Panel Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

  • Page 19: Display Functions & Messages

    DPM-500 Digital Panel Meter Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and Set relay 1 action...

  • Page 20: Main Menu

    DPM-500 Digital Panel Meter Instruction Manual Main Menu Display Functions & Messages Display Parameter Action/Setting The main menu consists of the most commonly used Description functions: Setup, Reset, Control, and Password. Press Menu button to enter Programming Mode • Program display 1 value...

  • Page 21: Setting Numeric Values

    DPM-500 Digital Panel Meter Instruction Manual Setting Numeric Values Setting the Input Signal (Input) Enter the Input menu to set up the meter to display The numeric values are set using the Right and Up current (nmA) or voltage (Volt) inputs.

  • Page 22: Setting The Display Units Or Custom Tags (Units)

    DPM-500 Digital Panel Meter Instruction Manual Setting the Display Units or Custom Setting the Decimal Point (dEc pt) Tags (units) The decimal point may be set with up to five decimal places or with no decimal point at all. Enter the display unit or custom tag that will be...

  • Page 23: Programming The Meter (Prog)

    Calibrate (Cal) menus. Process inputs may be scaled or calibrated to any display within the range of the meter. The DPM-500 is a single input meter with dual-scale capability. Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed.
  • Page 24 DPM-500 Digital Panel Meter Instruction Manual Error Message (Error) Calibrating the Meter with External An error message indicates that the calibration or Source (Cal) scaling process was not successful. Note: To scale the meter without a signal source After the error message is displayed, the meter refer to Scaling the Meter (SCALE) on page 23.

  • Page 25: Setting The Display Parameter & Intensity (Dsplay)

    Display Toggling Between Reading & Units with Tag The DPM-500 can be programmed so that line 1 toggles between the reading and units and line 2 displays a tag. For instance, line 1 toggles between 9500 and Gal and line 2 displays Tank 1.

  • Page 26: Setting The Relay Operation (Relay)

    DPM-500 Digital Panel Meter Instruction Manual Setting the Relay Operation Setting the Relay Action (relay) Operation of the relays is programmed in the Action menu. The relays may be set up for any of the This menu is used to set up the operation of the following modes of operation: relays.

  • Page 27: Programming Set And Reset Points

    DPM-500 Digital Panel Meter Instruction Manual Programming Set and Reset The following graph shows the loop break relay operation for a high alarm relay. Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point.

  • Page 28: Low Alarm Operation (Set < Reset)

    DPM-500 Digital Panel Meter Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it.

  • Page 29: Pump Alternation Control Operation

    DPM-500 Digital Panel Meter Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

  • Page 30: Relay Operation Details

    DPM-500 Digital Panel Meter Instruction Manual Relay Operation Details Front Panel LEDs The LEDs on the front panel provide status indication Overview for the following: The relay capabilities of the meter expand its Status Status usefulness beyond simple indication to provide users...

  • Page 31: Non-Latching Relay (Auto)

    DPM-500 Digital Panel Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm...

  • Page 32: Acknowledging Relays

    DPM-500 Digital Panel Meter Instruction Manual Acknowledging Relays Application #1: Pump Alternation Using Relays 1 & 2 There are three ways to acknowledge relays Relays 1 and 2 are set up for pump alternation. programmed for manual reset: Relays 3 and 4 are set up for low and high alarm Via the programmable front panel function keys indication.

  • Page 33: Setting Up The Interlock Relay (Force On) Feature

    DPM-500 Digital Panel Meter Instruction Manual Setting Up the Interlock Relay The following graphics provide a visual representation of a typical pump alternation application with high and (Force On) Feature low alarm monitoring: Relays 1-4 can be set up as interlock relays. To set...

  • Page 34: Scaling The 4-20 Ma Analog Output (Aout)

    DPM-500 Digital Panel Meter Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;...

  • Page 35: Setting Up The Password (Pass)

    DPM-500 Digital Panel Meter Instruction Manual Setting Up the Password (pass) Disabling Password Protection To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below.

  • Page 36: Advanced Features Menu

    DPM-500 Digital Panel Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Set PV1 for 2 to 32-point...

  • Page 37: Noise Filter (Filter)

    DPM-500 Digital Panel Meter Instruction Manual Rounding Feature (round) Advanced Features Menu & Display Messages The rounding feature is used to give the user a Display Parameter Action/Setting steadier display with fluctuating signals. Rounding is Assign digital output 1 – 8, Digital output 1 used in addition to the filter function.

  • Page 38: Select Menu (Select)

    DPM-500 Digital Panel Meter Instruction Manual Select Menu (SElect) Multi-Point Linearization (Linear) Meters are set up at the factory for linear function with The Select menu is used to select the input signal 2-point linearization. Up to 32 linearization points can conditioner applied to the input (linear, square root, be selected for PV1 under the linear function.

  • Page 39: Low-Flow Cutoff (Cutoff)

    Analog Output Calibration calculates the volume in liters. Procedure Wire the DPM-500 4-20 mA output to a current Low-Flow Cutoff (CutofF) loop that includes a power supply (internal or external 12 to 24 VDC), and the mA input on the The low-flow cutoff feature allows the meter to be digital meter.

  • Page 40: Programmable Function Keys User Menu (User)

    DPM-500 Digital Panel Meter Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description The User menu allows the user to assign the front Display minimum display value on line 1 Ln1 Lo panel function keys F1, F2, and F3, the digital input Display maximum &...

  • Page 41: Internal Source Calibration (Ical)

    DPM-500 Digital Panel Meter Instruction Manual Internal Source Calibration (ICAL) The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. The use of calibrated signal sources is necessary to calibrate the internal source of the meter.

  • Page 42: Meter Operation

    DPM-500 Digital Panel Meter Instruction Manual Meter Operation F4 Operation A digital input, F4, is standard on the meter. This The meter is capable of accepting current (0-20 mA, digital input is programmed identically to function keys 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, F1, F2, and F3.

  • Page 43: Troubleshooting

    DPM-500 Digital Panel Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual.

  • Page 44: Factory Defaults & User Settings

    DPM-500 Digital Panel Meter Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for most On delay relay 3 0.0 sec On 3 of the programmable parameters on the meter. Off delay relay 3 0.0 sec...

  • Page 45: Troubleshooting Tips

    DPM-500 Digital Panel Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities.

  • Page 46: Eu Declaration Of Conformity

    EU Declaration of Conformity Issued in accordance with ISO/IEC 17050-1:2004. Precision Digital Corporation 233 South Street Hopkinton, MA 01748 USA as the manufacturer, declare under our sole responsibility that the product(s), Model PD6000 Series Process Meter to which this declaration relates, is in conformity with the European Union Directives shown below: 2014/35/EU Low Voltage Directive...
  • Page 47 DPM-500 Digital Panel Meter Instruction Manual Contact BinMaster Technical Support Call: (800) 278-4241 or (402) 434-9102 Fax: (402) 434-9133 Email: support@binmaster.com Sales Support Call: (800) 278-4241 or (402) 434-9102 Fax: (402) 434-9133 Email: info@binmaster.com Place Orders Email: info@binmaster.com For the latest version of this manual please visit www.binmaster.com...

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