Related Manuals for ASM POSIROT Series
Summary of Contents for ASM POSIROT Series
- Page 1 POSIROT / PRDS ® Digital Magnetic Angle Sensors Installation and operation manual Please read carefully before installation and operation!
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Page 2: Table Of Contents
Position magnets..............37 Assembly of the magnets............45 Mounting plates for PRDS2/PRDS3........46 Mounting possibilities PRDS2/PRDS3........47 Coupling MK4................48 Service, calibartion, disposal............. 49 Reliability Characteristics............50 Declaration of conformity............51 MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 3: Contents Safety Instructions
Indicates a situation that can result in minor personal injury if not properly avoided. WARNING, Risk of Property Damage: NOTICE Indicates a situation that can result in minor to major property damage if not properly avoided. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 4: Intended Use
Damaged shaft sealing: sensor out of service and Screw tight mounting parts Put sensor out of service replace damaged parts with recommended torque, and send it to ASM for resp. send sensor to ASM if applicable use bolt repair for repair adhesive Deinstallation Disconnect electrical connections. Loosen fixing screws. -
Page 5: Delivery / Shipment
In case of any damage or equipment not operating appropriately, please contact supplier or ASM GmbH Moosinning. To avoid shipment damages, use original packing for further shipment. Return Return consignment for calibration or repair: only with the RMA number (Return Material Authorization). -
Page 6: Description
For sensors with shaft use shaft couplings resp. torque arms (e.g. flexible ones) to avoid misalignment errors (see Accessoires „Cou- plings“ p. 48) Mechanical information PRDS27 • Mount the sensor on a flat surface. NOTICE • Do not deform the sensor housing! Placement and alignment of the position magnet MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 7: Reference Position
The zero point of the characteristic is given when markings on magnet and housing match. Reference position CAN output (CANopen, J1939) The average value of the characteristic is given when markings on magnet and housing match. The characteristic can be defined by configuration via CAN bus. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... - Page 8 PRMAG7-Z-VA 0 ... 7.5 0 ... 5 PRMAG20 0 ... 5.5 0 ... 5 0.15 – PRMAG21 0 ... 3 0 ... 5 – PRMAG22 0 ... 8.5 0 ... 5 MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
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Page 9: Electrical Installation
10000 *) 6000 10000 *) 10000 *) 10000 *) 10000 *) 10000 *) 10000 *) 10000 *) 10000 *) 10000 *) *) Speed limited by mechanical restrictions of the rotating magnet © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 10: Reference Position
Shield plate PRAS27-MSHIELD For all sensors with cable: Cable diameter Ø 5.2 mm in motion not in motion Min. bending radius 10 x cable diameter, 5 x cable diameter 10 million cycles MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 11: Prds1
Non-magnetic material Magnetic material nicht magnetisches Material magnetisches Material Reference position Markierung Marking PRDS1 Markierung Marking A zero imlpuls Z, Z (see pages 15/16) is generated at the reference position. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 12: Prds2
A zero imlpuls Z, Z (see pages 15/16) is generated at the reference position. Reference position Flat area Marking PRDS3 Marking (back side) Marking Shaft (back side) Hollow shaft Allowable shaft load 100 N radial, 100 N axial MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 13: Prds5
A zero imlpuls Z, Z (see pages 15/16) is generated at the reference PRMAG5-Z position. Reference position PRDS5-V Shaft Flat area Abflachung Marking Markierung Allowable shaft load 120 N radial, 120 N axial © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 14: Prds6
Markierung Markierung Marking Marking Markierung Marking Markierung Marking Markierung Markierung Marking PRDS6-KAB PRDS6-M12A PRMAG6-Z PRMAG6-Z PRDS6-M12R PRMAG6-Z A zero imlpuls Z, Z (see pages 15/16) is generated at the reference position. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 15: Prds7
Reference position PRDS7 Reference position PRDS7 Marking Markierung Markierung Marking Marking Markierung Marking Markierung PRDS7-M12R PRDS7-M12A PRMAG7-Z PRMAG7-Z A zero imlpuls Z, Z (see pages 15/16) is generated at the reference position. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 16: Specification Of The Outputs
Signal Connector pin. no. Cable color Signal wiring Excitation + white brown yellow pink green grey blue View to sensor connector M12A8 / M12R8 MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 17: Htl
Signal wiring pin no. pin no. M12A5 / M12R5 M12A8 / M12R8 Excitation + white brown yellow pink green grey blue View to sensor connector M12A8 / M12R8 M12A5 / M12R5 © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 18: Ssi
Signal name Connector pin no. Cable color Signal wiring Excitation + white Excitation GND brown CLOCK green CLOCK yellow DATA grey DATA pink Connection View to sensor connector M12A8 / M12R8 MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 19: Canopen
1 kV (V AC, 50 Hz, 1 min.) EMC Automation EN 61326-1:2013 Signal name Connector pin no. Cable color Signal wiring Shield brown Excitation+ white blue CAN-H black CAN-L grey Connection View to sensor connector M12A5 / M12R5 © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... - Page 20 (heartbeat message) by the slave within producer heartbeat time window. Following the CAN example protocols included in this manual the sensor may be used without CANopen master device. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 21 In «synch mode» a TPDO is transmitted on reception of a number of one or multiple SYNC commands. Enable or disable a TPDO by setting Bit 31 of the COB-Id ‘0’ resp. ‘1’ (Default: «0» Enabled). © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 22 4FFh 481h .. 4FFh PDO4 Transmission-Type 0 .. FFh PDO4 Inhibit time 0 .. 7FFFh PDO4 Event timer 0 .. 7FFFh *) Reset into default settings except Bitrate and Node ID. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 23 ® Output CANopen Index Sub- Value Range / Object Access Type Default [hex] index Note TPDO1-Mapped Object1 1A00 60040020h TPDO2-Mapped Object1 1A01 60040020h TPDO4-Mapped Object1 1A03 63000108h NMT-Startup 1F80 0, 8 © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 24 Cam 1-8 hysteresis 1...4 6337 Operating Parameters Bit Code cs = 0 Code sequence CW cs = 1 Code sequence CCW sfc = 0 Scaling function disabled sfc = 1 Scaling function enabled MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 25 2FFh Sync Mode TPDO-04: CAM Status, 1 Byte 4FFh Change of State Mode Index Bit rate Bit rates 1 MBit/s 800 kBit/s 500 kBit/s 250 kBit/s 125 kBit/s reserved 50 kBit/s © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 26 Example protocols are prepared using the IXXAT USB-to-CAN PC-Interface with CAN-Monitor „mi- niMon“ (IXXAT Automation GmbH, D-88250 Weingarten). These examples enable the user to con- figure and to run the CANopen slaves from a host PC without using a CANopen master ECU. The miniMon-screen has the configuration and status window at left side, a receive message window and a transmit message window below. Configuration Exemple 1 - screenshot MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 27 Note: Changes of of node-Id and bit rate will become effective on next POWER ON sequence. So the SAVE command has to address the old SDO-COB-Id. screenshot explanation: Boot-Up message Set node Id to 7Eh Response Set baud rate to 1000 kbit/s Response SAVE Response © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 28 Set PDO1 Event Timer 500 Response Set PDO1 COB-Id to 1F1 Response Set Autostart Response SAVE Response .. POWER OFF Boot Up on POWER ON Cyclic PDO Transfer on Power On MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 29 Do not use single stub lines longer than 0.5 m. wiring Connect terminating resistors 120 Ohm at both ends of the trunk line. Terminating T-Connector CAN bus cable resistor Sensor © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
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Page 30: Can Sae J1939
1 kV (V AC, 50 Hz, 1 min.) EMC Automation EN 61326-1:2013 Signal name Connector pin no. Cable color Signal wiring Shield brown Excitation+ white CAN-H black CAN-L grey Connection View to sensor connector M12A5 / M12R5 MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... - Page 31 Peer-to-peer message (PGN 0x00EF00), send/receive format 8 Byte data frame Index Rd/Wr 4-Byte Data (Node-ID) HIGH Request: Control Unit → Sensor → 0EFh Response: Control Unit ← Sensor ← 0EFh Acknowledge codes: 0: Acknowledge, 81: Read only parameter, 82: Range overflow, 83: Range underflow, 84: Parameter does not exist Sensor Node-ID (Default 0F7h, 247d) Control-Unit Node-ID © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 32 Example: Read Transmit Cycle value, Index 31 → 0EFh ← 0EFh Example: Store Parameters permanently, Index 28 → 0EFh ← 0EFh Example: Reload factory defaults, Index 29 → 0EFh ← 0EFh MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 33 Process data Process data are transmitted by broadcast proprietary-B-Message PGN 0x00FFxx where the low byte is configurable. Data field of process data Error Position value Byte Error codes: 0 = no error, 1 = error, internal error © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 34 Do not use single stub lines longer than 0.5 m. wiring Connect terminating resistors 120 Ohm at both ends of the trunk line. Terminating T-Stück CAN bus cable resistor Device 1 Device 2 Device n Sensor MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
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Page 35: Accessories
KAB - XM - M12/8F/G - LITZE KAB - XM - M12/8F/G/69K - LITZE IP69K: Length in m Connector pin / cable color Signal wiring M12, 8 pin white brown green yellow grey pink blue © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... - Page 36 5 pin M12 CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance 5 pin M12 Order code: CAN bus KAB - RTERM - M12/5M/G - CAN MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
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Page 37: Position Magnets
1.3 kgmm plastic Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Dimensions in mm [inch] A misalignment of the position magnet has an effect on the linearity. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... - Page 38 PRMAG21 approx. 3 g 0.1 kgmm plastic Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 39 PRMAG22 approx. 19 g 3 kgmm plastic Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 40 67 g stainless steel 1.4404 10.9 kgmm Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 41 275 g stainless steel 1.4404 149.7 kgmm Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 42 PRMAG6-Z-VA approx. 315 g 190 kgmm 1.4404 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
- Page 43 146 g stainless steel 1.4404 68 kgmm Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. A misalignment of the position magnet has an effect on the linearity. © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com...
- Page 44 Material Mounting of the PRMAG20 Screw(s) M4 magnets PRMAG21 Screw(s) M2,5 PRMAG22 Screw(s) M4 or M6 PRMAG5-Z Screws M8 PRMAG6-Z Screws M6 PRMAG7-Z Screws M6 Anti-rotation element – A2 or non-magnetic MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com...
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Page 45: Assembly Of The Magnets
(z.B. Al, POM usw.) PRMAG5-Z/6-Z/7-Z PRMAG20/21/22 flush-mounted surface-mounted bündig nicht bündig PRMAG Magnetic material magnetisches (e.g. St, Ck etc.) Material (z.B. St, Ck usw.) PRMAG5-Z/6-Z/7-Z – PRMAG20/21/22 © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 46: Mounting Plates For Prds2/Prds3
PRPT-BFS2 (3 x M4). Weight approx. 30 g. Mounting plate PRPT-BPL3 (frontal mounting) Weight approx. 30 g. Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 47: Mounting Possibilities Prds2/Prds3
POSIROT – PRDS ® Mounting possibilities PRDS2/PRDS3 Mounting possibilities PRDS2/PRDS3 PRPT-BPL2 PRPT-BFS2 PRPT-BPL1 PRPT-BFS2 PRPT-BPL2 PRPT-BFS1 PRPT-BPL1 PRPT-BFS1 Mounting clamp/bracket for PRDS2/PRDS3 Mounting clamp BFS1 Mounting bracket BFS2 © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... -
Page 48: Coupling Mk4
MK4-37-6-6 Ø6H7 [.236 +.0005] Ø10H7 [.394 +.0006] MK4-37-6-10 MK4-37-6-12 Ø6H7 [.236 +.0005] Ø12H7 [.472 +.0007] axially pluggable pluggable side Screws (ISO4029) 2 x M4 Dimensions in mm [inch] Torque 2,5 Nm MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 49: Service, Calibartion, Disposal
The recommended calibration interval is 1 year. Test protocol is available on request. Repair and Sensors and accessories have to be repaired and adjusted at ASM head- quarters in Moosinning, Germany. disposal In order to avoid risk of injury and improper handling do not try to repair. No warranty or liability will be granted for opened sensors. -
Page 50: Reliability Characteristics
Probability of failure PFH (λ 877 Fit Life period MTTF 130 years Working life 10 years Mechanical life period L 400 x 10 revolutions Standards Failure rate of electronic components SN 29500 (Siemens) MAN-PRDS-E-17 © by ASM GmbH www.asm-sensor.com / USA: www.asmsensors.com... -
Page 51: Declaration Of Conformity
Directives: 2014/30/EU (EMC) Standards: EN 61326-1:2013 (EMC) Moosinning, 28 September 2017 p.p. Peter Wirth Head of Development © by ASM GmbH MAN-PRDS-E-17 www.asm-sensor.com / USA: www.asmsensors.com... - Page 52 Tel. +49 8123 986-0 Fax +1 (630) 832-3204 Fax +44 845 1222-124 Fax +49 8123 986-500 info@asmsensors.com info@asm-sensor.com info@asm-sensor.de © ASM Automation Sensorik Messtechnik GmbH 2017 - All rights reserved. 2.2.3 / 10.2017. Subject to change without notice. See protection note DIN 34!
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