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Zebra Z6Mplus User Manual

Industrial/commercial printer
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Z4Mplus/Z6Mplus™
Zebra
®
Industrial/Commercial Printer

User Guide

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  • Page 1: User Guide

    Z4Mplus/Z6Mplus™ Zebra ® Industrial/Commercial Printer User Guide...
  • Page 2 Copyright © ZIH Corp. This copyrighted guide and the label printers described herein are owned by Zebra Technologies. All rights are reserved. Unauthorized reproduction of the guide or the software in the label printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506).
  • Page 3: Table Of Contents

    Printer Media Compartment ..........6 13163L Rev. 3 5/20/2004 Contents Z4Mplus/Z6Mplus User Guide...
  • Page 4: Contents

    Print a Configuration Label ..........43 Z4Mplus/Z6Mplus User Guide...
  • Page 5 Loading Factory Defaults ..........100 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide Contents...
  • Page 6 Index ............117 Z4Mplus/Z6Mplus User Guide...
  • Page 7: Proprietary Statement

    Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries (“Zebra Technologies”). It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies.
  • Page 8: Canadian Doc Compliance Statement

    Zebra Technologies has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
  • Page 9: Declaration Of Conformity

    Have been shown to comply with the applicable technical standards of the FCC For Home, Office, Commercial, and Industrial use If no unauthorized change is made in the equipment, and if the equipment is properly maintained and operated. 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide...
  • Page 10 __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 viii Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 11: Warranty Information

    (12) months from the purchase date. Printheads Since printhead wear is part of normal operation, the original printhead is covered by a limited warranty as indicated below. Warranty period begins on purchase date. 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide...
  • Page 12 Zebra printers. Warranty Period 6 months 12 months Warranty Period 1 month 3 months 1 month 1 year 1 year 6 months 3 months 1 year 1 month 3 years Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 13 Zebra to be valid. 13163L Rev. 3 5/20/2004 Zebra Technologies 333 Corporate Woods Parkway Vernon Hills, IL 60061-3109 U.S.A. Phone +1 847.634.6700 or +1 800.423.0442 Fax + 1 847.913.8766 Z4Mplus/Z6Mplus User Guide Warranty Information www.zebra.com...
  • Page 14 __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 15: Preface

    The Preface discusses the topics and illustrates standards that are used throughout this guide. Contents Contacts ............. . xiv Support .
  • Page 16: Contacts

    Preface Contacts Contacts You can contact Zebra Technologies Corporation, USA at any of the following: Visit us at: http://www.zebra.com Our Mailing Address: Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A Telephone: +1 847.634.6700 Facsimile: +1 847.913.8766...
  • Page 17: Document Conventions

    Document Conventions The following conventions are used throughout this document to convey certain information: Alternate Color (online only) Cross-references contain hot links to other sections in this guide. If you are viewing this guide online in .pdf format, you can click the cross-reference blue text ) to jump directly to its location.
  • Page 18: Related Documents

    • ZebraNet PrintServer II™ Installation and User Guide (part number 45537L). • The Z4Mplus and Z6Mplus Maintenance Manual (Zebra part number 13358L) contains the information you need to maintain your printer. provides an example. Figure 1 • Example of an Illustration with Callouts...
  • Page 19: Introduction

    Printer Media Compartment ..........6 13163L Rev. 3 5/20/2004 Introduction Z4Mplus/Z6Mplus User Guide...
  • Page 20: External View

    Introduction External View External View Figure 2 shows the outside of the printer. Figure 2 • External View Electronics cover Front panel Media door Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 21: Front Panel

    Figure Figure 3 • Front Panel Controls and LEDs PAUSE Power LED Pause LED Error LED Data LED PLUS (+) Key SETUP/EXIT Key CANCEL Key PAUSE Key FEED Key SELECT Key MINUS (–) Key Z4Mplus/Z6Mplus User Guide Introduction Front Panel...
  • Page 22: Lcd Display Settings

    Tear-Off (default setting), Peel-Off, Cutter, Rewind. For more details, see Table Non-continuous (default setting), Continuous Web (default setting), Mark Auto Select (default setting), Reflective, Transmissive Thermal transfer (default setting using a ribbon), Direct thermal (no ribbon) Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 23: Print Modes

    After the printed label is removed the next label prints. Printer automatically cuts the label after it is printed. core as they are printed. Z4Mplus/Z6Mplus User Guide Introduction Front Panel for more detailed information. Print...
  • Page 24: Printer Media Compartment

    Depending on installed options, your printer may look slightly different. Figure 4 • Media Compartment Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 25: Printer Setup

    Coated Side of Ribbon..........17 13163L Rev. 3 5/20/2004 Printer Setup Z4Mplus/Z6Mplus User Guide...
  • Page 26: Before You Begin

    Printer Operation on page Unpack and Inspect the Printer on page 11. To attach the power cord and connect the Connect the Printer to a Power Source on page Ribbon on page Z4Mplus/Z6Mplus User Guide Select a Communication 13163L Rev. 3 5/20/2004...
  • Page 27: Unpack And Inspect The Printer

    The printer may be stored under the following conditions: • Temperature: –40°F to 140°F (–40°C to 60°C) • Relative humidity: 5% to 85%, non-condensing 13163L Rev. 3 5/20/2004 Zebra Technologies Corporation is not responsible for any damage incurred Z4Mplus/Z6Mplus User Guide Printer Setup Unpack and Inspect the Printer...
  • Page 28: Select A Site For The Printer

    Table 3 • Operating Temperature and Humidity Temperature 41° to 104°F (5° to 40°C) 32° to 104°F (0° to 40°C) Select a Communication Interface on page Z4Mplus/Z6Mplus User Guide Relative Humidity 20 to 85% non-condensing 20 to 85% non-condensing 13163L Rev. 3 5/20/2004...
  • Page 29: Connect The Printer To A Power Source

    13163L Rev. 3 5/20/2004 Connect the Printer to a Power Source Figure 5 • Power Cord Specifications AC power plug for your country 3-conductor HAR cable IEC 320 connector Neutral earth live in contact view Z4Mplus/Z6Mplus User Guide Printer Setup...
  • Page 30 • The AC power plug and IEC 320 connector must bear the certification mark of at least one of the known international safety organizations shown in Figure 6 • International Safety Organization Marks Z4Mplus/Z6Mplus User Guide Figure 13163L Rev. 3 5/20/2004...
  • Page 31: Select A Communication Interface

    Select a Communication Interface Data Connections on page Figure Printer Computer Male Null modem adaptor (if using a standard modem cable) 50 ft. (15 mm) maximum Z4Mplus/Z6Mplus User Guide Printer Setup 101. 7) requires choosing the Serial Data Port on page 102...
  • Page 32: Cable Requirements

    RS-422 and RS-485 applications should use twisted shielded pairs as recommended in the TIA/EIA-485 Specification. Figure 8 • Communicating Using a Parallel Port Printer 36-pin male 10 ft. (3 mm) maximum Z4Mplus/Z6Mplus User Guide Figure 8) does not require special Parallel Data Port Computer 25-pin female...
  • Page 33: Types Of Media

    13163L Rev. 3 5/20/2004 Figure 9 • Roll and Fanfold Media Roll Media Z4Mplus/Z6Mplus User Guide Printer Setup Types of Media Fanfold Media...
  • Page 34: Non-Continuous Media

    Figure 11 shows a sample of non-continuous black mark media. Figure 11 • Non-Continuous Black Mark Media (Figure 12) is one uninterrupted roll of material without gaps, holes, Figure 12 • Continuous Media Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 35: Ribbon

    Figure 13 • Ribbon Coated on Outside or Inside Outside Z4Mplus/Z6Mplus User Guide Printer Setup Ribbon Figure 13), which Inside...
  • Page 36 Observe the results again. The ink from the ribbon should have adhered to the label. If the ink did not stick either time, repeat the adhesive test with a stickier adhesive, or perform the ribbon scratch test. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 37 Observe the results again. The ribbon should have left a mark on the paper. If not, repeat the test, starting with the first side again. You may need to scratch the surface of the ribbon harder. Z4Mplus/Z6Mplus User Guide Printer Setup Ribbon...
  • Page 38 __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 39: Printer Operation

    Install Memory Card ........... . . 48 13163L Rev. 3 5/20/2004 Printer Operation Z4Mplus/Z6Mplus User Guide Before You Begin...
  • Page 40: Front Panel

    14. Descriptions for each are located in Figure 14 • Front Panel PAUSE Power LED Pause LED Error LED Data LED PLUS (+) Key SETUP/EXIT Key CANCEL Key PAUSE Key FEED Key SELECT Key MINUS (–) Key Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 41: Front Panel Keys

    Scrolls to the previous selection. (scroll mode) MINUS (–) • Decreases the value. (change mode) • Selects the digit you wish to change. • Answers no. 13163L Rev. 3 5/20/2004 Table 4 • Front Panel Keys Z4Mplus/Z6Mplus User Guide Printer Operation Front Panel...
  • Page 42: Front Panel Lights

    CANCEL is pressed and a format is successfully cancelled. The printer is unable to accept more data from the host. The printer is receiving data. A partial format has been received and no subsequent data activity. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 43: Load Roll Media

    13163L Rev. 3 5/20/2004 Figure 15 • Tear-Off Mode Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Printed Label Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media...
  • Page 44: Cutter Mode

    Place the roll of media on the media supply hanger and orient the media properly. Flip up the media supply guide. Figure 16 • Cutter Mode Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Cutter Module Catch Tray Z4Mplus/Z6Mplus User Guide Figure 13163L Rev. 3 5/20/2004...
  • Page 45 Close the printhead assembly. If the printer is paused (the Pause light is on), press 13163L Rev. 3 5/20/2004 PAUSE Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media to enable printing.
  • Page 46: Peel-Off Mode

    Figure 17 • Peel-Off Mode Printhead Assembly Transmissive Sensor Media Supply Guide Media Supply Hanger Dancer Media Guide Printhead Open Lever Peel Assembly Label Peel Lever Tear-Off/Peel/Off Bar Z4Mplus/Z6Mplus User Guide Figure 17 shows the 13163L Rev. 3 5/20/2004...
  • Page 47 Close the peel assembly using the peel lever. The printer is paused (the Pause light is on), press PAUSE to enable printing. Peeling starts automatically. Press FEED to test. 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media...
  • Page 48: Liner Take-Up Mode

    Place a roll of media onto the media supply hanger as shown. Figure 18 • Liner Take-Up Mode Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Liner Take-Up Dancer Label Guide Printhead Open Lever Peel Assembly Label Peel Lever Tear-Off/Peel-Off Bar Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 49 If the printer is paused (the pause light is on), press PAUSE to enable printing. Peeling starts automatically. Press FEED to test. 13163L Rev. 3 5/20/2004 Figure 19) in the spindle of the liner take-up. Ensure that Figure 19 • Liner Take-Up Spindle Slot Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media...
  • Page 50: Liner Removal

    Figure 20 • Removing Liner from Liner Take-Up Spindle Slide the liner from the take-up spindle. The liner slide moves back in place after the liner is removed. Note • Liner Slide Liner Slide Tab Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 51: Rewind/Peel-Off Mode

    Transmissive Sensor Label Supply Guide Label Supply Hanger Rewind Spindle Rewind Label Guide Thumbscrew Dancer Label Guide Media Alignment Spindle Printhead Open Lever Peel Assembly Label Rewind Base Assembly Peel Lever Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media Figure...
  • Page 52 Rotate the take-up spindle counterclockwise until the rewind media guide is in the 12 o’clock position. Loosen the thumbscrew and slide the rewind media guide to the end of the take-up spindle. Slide the core with the liner from the take-up spindle. Figure 22 • Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 53: Rewind Mode

    Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Rewind Spindle Rewind Label Guide Thumbscrew Dancer Label Guide Media Alignment Spindle Printhead Open Lever Rewind Base Assembly Peel Assembly Peel Lever Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media Figure...
  • Page 54: Media Removal

    Rotate the take-up spindle counterclockwise until the rewind media guide is in the 12 o’clock position. Loosen the thumbscrew and slide out the rewind media guide to the end of the take-up spindle. Slide the core with the roll of media from the take-up spindle. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 55: Adjust Media Alignment For Rewind Option

    Turn the dial counter clockwise to move the media away from the mainframe. 13163L Rev. 3 5/20/2004 Figure Figure 24 • Rewind Option Adjustment Dial Rewind Spindle Backplate Rewind Spindle Adjustment Dial Printhead Assembly Z4Mplus/Z6Mplus User Guide Printer Operation Load Roll Media...
  • Page 56: Load Fanfold Media

    Fanfold media feeds through either the bottom or rear access slot. See Figure 25 • Loading Fanfold Media Rear Feed Bottom Feed Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Z4Mplus/Z6Mplus User Guide Figure 13163L Rev. 3 5/20/2004...
  • Page 57 Ensure the media is against the back of the transmissive sensor. Then, slide in the media guide until it just touches, but does not restrict, the edge of the media. Close the printhead assembly. Press PAUSE. 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide Printer Operation Load Fanfold Media...
  • Page 58: Load The Ribbon

    Figure 26 • Ribbon Path Strip Plate Printhead Assembly Release Knob Tension Blades Ribbon Take-Up Spindle Ribbon Supply Spindle Ribbon Sensor Printhead Open Lever Figure Figure Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 59: Remove The Ribbon

    Then, slide the ribbon off the ribbon take-up spindle. 13163L Rev. 3 5/20/2004 Normal Position (Spindle End Cap Extended) Low-Tension Position (Spindle End Cap Retracted) Z4Mplus/Z6Mplus User Guide Printer Operation Load the Ribbon...
  • Page 60: Calibrate The Printer

    Calibrate the Printer Auto Calibration The Z4Mplus and Z6Mplus automatically calibrate on power up. During auto calibration, the printer determines the label length and sensor settings. Auto calibration occurs when the printer is turned on and each time the printer recovers from an error condition.
  • Page 61: Print A Configuration Label

    Controls and LEDs, on page Release CANCEL after the DATA light turns off (approximately five seconds). A configuration label prints showing the printer’s currently stored parameters (similar to the labels shown in Z6Mplus - 300dpi 13163L Rev. 3 5/20/2004 Figure 28).
  • Page 62: Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004

    Basic Configuration on page • Check the position of the media sensor and move if necessary. Follow the directions in Sensor on page Z4Mplus/Z6Mplus User Guide to make sure that 17. If you are using direct Load Fanfold Position the Label...
  • Page 63: Print A Network Configuration Label

    Confirm printing. A network configuration label prints 13163L Rev. 3 5/20/2004 Print a Network Configuration Label L I S T N E T W O R K (Figure 29). Figure 29 • Network Configuration Label Z4Mplus/Z6Mplus User Guide Printer Operation...
  • Page 64: Adjust Printhead Pressure

    The smallest block (fully counterclockwise) is considered position 1 and the largest block (fully clockwise) is considered position 4. The same is true for the Z6Mplus, except it has seven positions. Set Printhead Pressure Depending on which printer you have, use for your media.
  • Page 65 3 in. (75 mm) 4 in. (100 mm) 5 in. (125 mm) 5.5 in. and up (140 mm and up) 13163L Rev. 3 5/20/2004 Table 7 • Z6Mplus Printhead Pressure Left Dial Z4Mplus/Z6Mplus User Guide Printer Operation Adjust Printhead Pressure...
  • Page 66: Install Memory Card

    To verify that the card has successfully initialized, print a configuration label and review it to see if the new memory card information is listed. Figure 31 • Installing the PCMCIA Card Notch PCMCIA Card Z4Mplus/Z6Mplus User Guide Figure 31). Card Eject Button 13163L Rev. 3 5/20/2004...
  • Page 67: Configuration

    Configuration and Calibration LCD Displays ........57 ® ZebraNet 13163L Rev. 3 5/20/2004 Configuration Wired and Wireless Print Server LCD Displays ..... 72 Z4Mplus/Z6Mplus User Guide...
  • Page 68: Overview

    Press SELECT again to use PLUS (+) and MINUS (–) to scroll to the desired menu item. for more information), the front panel displays ® PrintServer II required). For information, see Z4Mplus/Z6Mplus User Guide P R I N T E R 13163L Rev. 3 5/20/2004...
  • Page 69: Exit Configuration Mode

    Press SELECT to select the displayed choice. Press SETUP/EXIT to save your choice. 13163L Rev. 3 5/20/2004 display appears. Configuration and Calibration LCD Loading factory defaults causes the printer to auto-calibrate. Z4Mplus/Z6Mplus User Guide Configuration Overview (Table SETUP/EXIT except the...
  • Page 70: Change Password-Protected Parameters

    After entering the password, press SELECT. The parameter that you selected is displayed, and the value may be modified if the password was entered correctly. ØØØØ ^KPØ via the Ø Z4Mplus/Z6Mplus User Guide (Define Password) ZPL/ZPL II command. To ^KPx , where (zero). ENTER PASSWORD prompt.
  • Page 71: Basic Configuration

    Press PLUS (+) to increase the speed or MINUS (–) to decrease the speed. Press SELECT to accept the changes. Press PLUS (+) to move to the next option. TEAR OFF displays. Continue with Z4Mplus/Z6Mplus User Guide Configuration Basic Configuration for more detailed PRINT SPEED Speed.
  • Page 72 Rewind). Press SELECT to accept the change. Press PLUS (+) to move to the next option. M E D I A T Y P E displays. Continue with Z4Mplus/Z6Mplus User Guide PRINT MODE PRINT MODE Select Print Mode. MEDIA TYPE Select Media Type.
  • Page 73 Press PLUS (+) to move to the next option. SENSOR SELECT displays. Continue with displays. Continue with Select Print Z4Mplus/Z6Mplus User Guide Configuration Basic Configuration Types of Media on page 15 S E N S O R T Y P E Select Sensor Type.
  • Page 74 Save Changes and Exit. displays. For other save options, see displays. One or more labels may feed out, depending on your P R I N T E R R E A D Y Z4Mplus/Z6Mplus User Guide Exit 13163L Rev. 3 5/20/2004...
  • Page 75: Configuration And Calibration Lcd Displays

    Press PLUS (+) to increase print speed. Press MINUS (–) to decrease print speed. Press SELECT to accept any changes and deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Z4Mplus/Z6Mplus User Guide Configuration Table 10 Basic Configuration FEED Self...
  • Page 76 (web). Default: Web Selections: Web, mark Press SELECT to select the parameter. Press PLUS (+) or MINUS (–) to display other choices. Press SELECT to accept any changes and deselect the parameter. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 77 Press SELECT to accept any changes and deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Types of Media on page 15 to help you choose the appropriate sensor Printing Specifications on page 111 Z4Mplus/Z6Mplus User Guide Configuration for further information...
  • Page 78 This selection is used to print a configuration label, which lists the current printer configuration information. (Same label as Press SELECT to select the parameter. Press PLUS (+) to print a configuration label. Press SELECT to deselect the parameter. Figure 40 on page Z4Mplus/Z6Mplus User Guide 96.) 13163L Rev. 3 5/20/2004...
  • Page 79 Configuration and Calibration LCD Displays Figure 29 on page 45.) ARE YOU SURE? and cancel the request. prompt is displayed. Y E S and begin initialization. displays. Depending on the amount of memory in the FORMAT CARD displays. Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 80 P R I N T E R R E A D Y Figure 32 • Media Sensor Profile Z4Mplus/Z6Mplus User Guide I N I T I A L I Z E F L A S H 13163L Rev. 3 5/20/2004...
  • Page 81 Press SELECT to deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays C A L I B R A T E is displayed. is displayed. is displayed. is displayed. is displayed. Z4Mplus/Z6Mplus User Guide Configuration Sensor Profile...
  • Page 82 Default: 8 BITS Selections: 7 BITS, 8 BITS Press SELECT to select the parameter. Press PLUS (+) or MINUS (–) to display other choices. Press SELECT to accept any changes and deselect the parameter. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 83 Press PLUS (+) to increase the value of the selected digit. Press MINUS (–) to move to the next digit. Press SELECT to accept any changes and deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 84 For any errors, check that your communication parameters are correct. Set the print width equal to or less than the label width used for the test. See on page 59 Figure 33 • Communication Diagnostics Test Printout for more information. Z4Mplus/Z6Mplus User Guide Figure Setting Print Width 13163L Rev. 3 5/20/2004...
  • Page 85 Press PLUS (+) to increase the value of the selected digit. Press MINUS (–) to move to the next digit. Press SELECT to accept any changes and deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 86 • FEED: Feeds the label to the first web. Press SELECT to select the parameter. Press PLUS (+) or MINUS (–) to display other choices. Press SELECT to accept any changes and deselect the parameter. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 87 For a negative value, enter the value before changing to the minus sign. Press SELECT to accept any changes and deselect the parameter. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 88 Press SELECT to select the parameter. Press PLUS (+) to increase the value of the selected digit. Press MINUS (–) to move to the next digit. Press SELECT to accept any changes and deselect the parameter. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 89 Press PLUS (+) or MINUS (–) to display other choices. Press SELECT to accept any changes and deselect the parameter. 1 Appears when a ZebraNet wired or wireless print server is installed. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 90: Zebranet ® Wired And Wireless Print Server Lcd Displays

    4 This parameter appears 1) when no wireless card is inserted or 2) when the wireless card is associated to the WLAN and the card supports LEAP. Table 10 display only if you have the ZebraNet PrintServer II, Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 91 4 This parameter appears 1) when no wireless card is inserted or 2) when the wireless card is associated to the WLAN and the card supports LEAP. 13163L Rev. 3 5/20/2004 Configuration and Calibration LCD Displays Y E S ARE YOU SURE? to cancel the request. Y E S and reset the network. Z4Mplus/Z6Mplus User Guide Configuration...
  • Page 92 __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 93: Routine Care And Adjustments

    Position the Label Sensor....... . 84 Select the Transmissive Sensor ......86 Z4Mplus/Z6Mplus User Guide...
  • Page 94: Cleaning Procedures

    * Zebra recommends using the Preventive Maintenance Kit, Part Number 47362 or a solution of 90% Isopropyl and 10% deionized water) Zebra Technologies Corporation will not be responsible for damage caused by the use Note • of cleaning fluids on the Z4Mplus/Z6Mplus printer.
  • Page 95: Clean The Printhead And Platen Roller

    In addition, keep the peel engaged while cleaning the platen roller (media must be unloaded to do this) to reduce the risk of bending the tear-off/peel-off bar. Figure 34 • Cleaning the Printhead and Platen Roller 13163L Rev. 3 5/20/2004 Routine Care and Adjustments Printhead Assembly Platen Roller Z4Mplus/Z6Mplus User Guide Cleaning Procedures...
  • Page 96 If performing this procedure does not improve print quality, try cleaning the Note • printhead with Save-A-Printhead cleaning film. This specially coated material removes contamination buildup without damaging the printhead. Call your authorized Zebra reseller for more information. 34. Open the printhead assembly. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 97: Clean The Sensors

    For printers with the peel-off, liner take-up, and/or rewind option(s) installed, clean the take label sensor as well. 13163L Rev. 3 5/20/2004 Routine Care and Adjustments Figure 35 • Cleaning the Sensors Transmissive Sensor Reflective Sensor Ribbon Sensor Take-Label Sensor Z4Mplus/Z6Mplus User Guide Cleaning Procedures...
  • Page 98: Clean The Rewind Option

    Close the peel assembly. Close the printhead assembly. Figure 36 and perform the following procedure if Figure 36 • Cleaning the Rewind Option Printhead Assembly Tear-Off/Peel-Off Bar Pinch Roller Peel Assembly Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 99: Clean The Peel-Off Assembly

    When cleaning the tear-off/peel-off bar or the pinch roller, remove excess solvent Note • with a pad to ensure the solvent has dried before printing. Close the printhead assembly. 13163L Rev. 3 5/20/2004 Apply minimum force when cleaning the tear-off/peel-off bar. Excessive Z4Mplus/Z6Mplus User Guide Routine Care and Adjustments Cleaning Procedures...
  • Page 100: Clean The Cutter Module

    If the cutter continues to perform unsatisfactorily, contact an authorized service technician. Figure 37 • Cleaning the Cutter Module Thumbscrew and Lock Washer Cutter Shield Upper Cutter Blade Lower Cutter Blade Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 101: Lubrication

    Push the end cap in slightly, then insert the tip of a flat blade screwdriver into the slot in the end cap and turn clockwise to engage it. 13163L Rev. 3 5/20/2004 Routine Care and Adjustments Z4Mplus/Z6Mplus User Guide Lubrication...
  • Page 102: Position The Label Sensor

    If you have difficulties with calibration, use the transmissive sensor. See Transmissive Sensor on page Figure 38 • Adjusting the Reflective Sensor Printhead Assembly Reflective Sensor Adjustment Lever Printhead Open Lever Z4Mplus/Z6Mplus User Guide Select the 13163L Rev. 3 5/20/2004...
  • Page 103 The glow of the red light assists in the proper placement of the reflective sensor. Close the printhead assembly. 13163L Rev. 3 5/20/2004 Routine Care and Adjustments Z4Mplus/Z6Mplus User Guide Position the Label Sensor...
  • Page 104: Select The Transmissive Sensor

    The standard transmissive sensor is in a fixed position and enabled from the front panel. For more detailed information, see Standard Transmissive Sensor Adjustable Transmissive Sensor (optional) Selecting Sensor on page Figure 39 • Location of Transmissive Sensors Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 105: Troubleshooting

    Communication Diagnostics Test ......99 Loading Factory Defaults ....... 100 Z4Mplus/Z6Mplus User Guide...
  • Page 106: Lcd Error Conditions And Warnings

    63). Via the front panel, locate the SENSOR SELECT menu item (see on page 59) and manually select the correct sensing method. Z4Mplus/Z6Mplus User Guide Table Load the Media and Ribbon Sensor Selecting Print Load Roll Media Media and Ribbon Selecting Sensor 13163L Rev.
  • Page 107 Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers. printer. Inspect the cutter module for debris and clean as needed following the cleaning instructions in on page Z4Mplus/Z6Mplus User Guide Troubleshooting Position the Label Selecting Print Method Selecting Print Clean the Cutter Module...
  • Page 108 Ensure that the device, such as FLASH memory or PCMCIA card, is installed and not write protected or full. Ensure that the data is not directed to a device that is not installed or available. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 109: Print Quality Problems

    Set the pressure to the minimum required for good print quality. See Pressure on page Make sure that the media guide and media supply guide touch the edge of the media. Z4Mplus/Z6Mplus User Guide Troubleshooting Print Quality Problems Clean the Printhead and Set Printhead...
  • Page 110: Calibration Problems

    Calibration (Manual Calibration) on page Reload the media and ensure that the reflective sensor is properly positioned (see Adjust the Reflective Sensor on page 84). Z4Mplus/Z6Mplus User Guide MEDIA TYPE Adjust the Reflective 59) and manually select the 84). Clean Media and Ribbon Sensor 63).
  • Page 111: Communication Problems

    Verify the prefix and delimiter characters. Selecting Prefix and Delimiter Characters (next three parameters) on page Check the communication settings on the computer. Ensure that they match the printer settings. Z4Mplus/Z6Mplus User Guide Troubleshooting Communication Problems Cable Setting Protocol on page...
  • Page 112: Miscellaneous

    (if the language does not change, you need to scroll to a different save option by pressing SELECT). Reenter configuration mode and press MINUS ( – ) to see which language is displayed. Repeat this process, if necessary, until you reach the desired language. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 113: Printer Diagnostics

    During this test sequence, the front panel lights and liquid crystal display (LCD) monitor the progress of the POST. If the printer fails any of these tests, the word FAILED is display. If this occurs, notify an authorized Zebra reseller. 13163L Rev. 3 5/20/2004 Z4Mplus/Z6Mplus User Guide Troubleshooting Printer Diagnostics PRINT WIDTH...
  • Page 114: Cancel Self Test

    Release CANCEL after the DATA light turns off (approximately five seconds). 40. Depending on the options ordered, your label may look different. Figure 40 • Sample Configuration Labels for further information about the configuration procedure. Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 115: Pause Self Test

    The printer prints 15 labels at the printer’s maximum speed. To exit this self test at any time, press and hold CANCEL . 13163L Rev. 3 5/20/2004 Figure 41 • PAUSE Test Label Z4Mplus/Z6Mplus User Guide Troubleshooting Printer Diagnostics Figure...
  • Page 116: Feed Self Test

    –3 to 3), adjust the darkness setting on your printer by adding or subtracting that relative darkness value from the current darkness setting. See on page 57 for more information. Adjusting Print Darkness Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 117: Feed And Pause Self Test

    ( O ) to exit this self test. This label prints upside-down. Note • Figure 43 • Communication Diagnostics Test Printout 13163L Rev. 3 5/20/2004 Setting Communication Diagnostics Z4Mplus/Z6Mplus User Guide Troubleshooting Printer Diagnostics Figure 43. Turn the printer Off...
  • Page 118: Loading Factory Defaults

    To load the factory defaults, complete these steps: Press SETUP/EXIT two times. Use PLUS (+) or MINUS (–) to scroll through the When LOAD DEFAULTS S A V E C H A N G E S displays, press SETUP/EXIT. Z4Mplus/Z6Mplus User Guide choices. 13163L Rev. 3 5/20/2004...
  • Page 119 Parallel Cabling Requirements ......107 Parallel Port Interconnections......107 Z4Mplus/Z6Mplus User Guide...
  • Page 120: Serial Data Port

    Serial Data Port Hardware Control Signal Descriptions For all RS-232 input and output signals, the Z4Mplus and Z6Mplus printers follow both the Electronics Industries Association (EIA) RS-232 and the Consultative Committee for International Telegraph and Telephone (CCITT) V.24 standard signal level specifications.
  • Page 121: Serial Data Port

    Transmit data—data output from printer Data terminal ready—output from printer Signal ground Data set ready—input to printer Request to send—output from printer Clear to send—input to printer +5 V DC +5 VDC 106). Z4Mplus/Z6Mplus User Guide Data Connections Serial Data Port for details).
  • Page 122 SG (signal ground) DSR (data set ready) RTS (request to send) CTS (clear to send) +5 VDC signal source NOTE • Pin 1 is unused and unterminated at the printer. Z4Mplus/Z6Mplus User Guide Figure 44 shows the internal (RD) (TD) (DTR)
  • Page 123 Note • Pin 1 of DB-9 connector is unused and unterminated. 13163L Rev. 3 5/20/2004 Figure 46 Figure 46 • DB-9 to DB-25 Internal Connections Connector +5 VDC SIGNAL Z4Mplus/Z6Mplus User Guide Data Connections Serial Data Port shows the connections required Female DB-25 Adapter Connector (plugs into cable)
  • Page 124 Figure 47 • RS-422 and RS-485 Adapter Internal Connections Shield Signal Ground Data Input A (–) Data Output A (–) Data Input B (+) Data Output B (+) Z4Mplus/Z6Mplus User Guide Figure 47 shows DB-25P Connector to Printer 13163L Rev. 3 5/20/2004...
  • Page 125: Parallel Data Port

    PError/ACKDataReq Select/Xflag nAutoFd/HostBusy Not used Ground +5V @ 750 mA The maximum current draw may be limited by option configuration. Ground nInit nFault/NDataAvail Not used +5V through a 1.8KΩ Resistor NSelectin/1284 active Z4Mplus/Z6Mplus User Guide Data Connections Parallel Data Port...
  • Page 126 __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 127: B • Specifications

    Specifications This appendix contains specifications for the Z4Mplus and Z6Mplus printers. Contents General Specifications ....... . . 110 Printing Specifications.
  • Page 128: General Specifications

    Specifications General Specifications General Specifications Table 19 • Z4Mplus and Z6Mplus General Specifications General Specifications Z4Mplus Height 13.3 in. Width 10.9 in. Depth 18.7 in. Weight (without options) 32.4 lbs. Electrical 90-265 VAC, 48-62 Hz, 5 Amps (fused) 90-265 VAC, 48-62 Hz, 5 Amps Agency Approvals UL 1950, CISPR 22 (class B), CSA 22.2 No.
  • Page 129: Printing Specifications

    Printing Specifications Table 20 • Z4Mplus and Z6Mplus Printing Specifications Printing Specifications Print resolution Dot size 203 dpi (width x length) 300 dpi Maximum print 203 dpi width 300 dpi Minimum print length Maximum print 203 dots/inch length 300 dots/inch...
  • Page 130: Media Specifications

    Specifications Media Specifications Media Specifications Table 21 • Z4Mplus and Z6Mplus Media Specifications Media Specifications Label length Minimum Tear-off Peel-off Rewind Cutter Maximum Label width Minimum Maximum Tear/Cutter Peel/Rewind Total thickness Minimum (includes liner, if any) Maximum Core size Maximum roll diameter...
  • Page 131: Ribbon Specifications

    Ribbon Specifications Table 22 • Z4Mplus and Z6Mplus Ribbon Specifications Ribbon Specifications Ribbon must be wound with the coated side out Ribbon width (Zebra recommends using ribbon at least as wide as the media to protect the printhead from wear.)
  • Page 132: Printer Options

    Specifications Printer Options Printer Options Table 23 • Z4Mplus and Z6Mplus Options Option Cutter Peel-off Liner take-up PCMCIA card socket (supports Zebra Rapid Flash and ATA formats) Linear Memory Card (Zebra Rapid Flash) 8MB and 32MB Compact Flash 32MB, 64MB, 128MB, and 256MB...
  • Page 133: Zebra Programming Language (Zpl Ii) Features

    Controlled via mainframe, mini, PC, portable data terminal • In-Spec OCR-A and OCR-B • UPC/EAN (nominal 100% magnification 6 dots/mm printheads only) • Serialized fields 13163L Rev. 3 5/20/2004 Zebra Programming Language (ZPL II) Features ° Z4Mplus/Z6Mplus User Guide Specifications...
  • Page 134: Supported Bar Codes

    Specifications Supported Bar Codes Supported Bar Codes Z4M/Z6Mplus Bar Code Features Code 11 Code 39 (supports ratios of 2:1 to 3:1) Code 49 (2-dimensional bar code) Code 93 Code 128 (supports serialization in all subsets and UCC case codes) Codabar (supports ratios of 2:1 to 3:1)
  • Page 135: Index

    52 enter configuration mode, 50 exit configuration mode, 51 LCD displays, 57 configuration label printing and example, 43 connect printer to data source, 13 contacts, xiv continuous media, 16 control prefix character, 67 Z4Mplus/Z6Mplus User Guide Index...
  • Page 136 107 RS-232, 104 RS-422/RS-485, 106 interfaces data connections, 101 system connections, 13 international safety organization marks, 12 IP settings default gateway, 72 IP address, 72 protocol, 72 subnet mask, 72 Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 137 Power-On Self Test (POST), 95 power-up media action, 68 print configuration label, 43 print darkness adjustment, 57 print method selection, 59 print modes described, 5 selection, 58 tear-off mode, 25 print network configuration label, 45 print quality problems, 91 Z4Mplus/Z6Mplus User Guide Index...
  • Page 138 59 setting sensor type, 58 transmissive sensor locations, 86 serial communications setting through front panel, 64 serial data port, 102 setup checklist, 8 shipping damage, 9 site requirements, 10 spacing requirements, 10 Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 139 72 encryption, 73 ESSID, 72 IP address, 72 IP protocol, 72 MAC address, 72 reset network, 73 subnet mask, 72 Zebra Programming Language (ZPL II) features, 115 prefix and delimiter characters, 67 selecting ZPL mode, 68 Z4Mplus/Z6Mplus User Guide Index...
  • Page 140 __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ To provide feedback on this document, please send your comments to techpubs@zebra.com, or write your comments on this page and fax to the following: Fax: 1.847.821.1795 Attention: TechPubs — CTC Z4Mplus/Z6Mplus User Guide 13163L Rev. 3 5/20/2004...
  • Page 142 Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A. Telephone: +1 847.634.6700 Facsimile: +1 847.913.8766 Zebra Technologies Europe Limited Zebra House The Valley Centre, Gordon Road High Wycombe Buckinghamshire HP13 6EQ, UK Telephone: +44 (0) 1494 472872...

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