Sulzer ABS Piranha S10/4-60 Installation, Operating And Maintenance Instructions
Submersible grinder pump 60 hz
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Summary of Contents for Sulzer ABS Piranha S10/4-60
- Page 1 Submersible Grinder Pump Type ABS Piranha S10 - PE125 60 Hz Installation, Operating and Maintenance Instructions www.sulzer.com...
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Page 2: Table Of Contents
Instructions on how to drain and fill the oil chamber ....................16 12.4 Oil-fill quantities .................................17 12.5 Bearings and mechanical seals ..........................17 12.6 Maintenance of lifting stations........................... 17 12.7 Cleaning ..................................17 Troubleshooting guide ............................18 Sulzer reserves the right to alter specifications due to technical developments ! -
Page 3: Application Areas
Symbols and notices used in this booklet: Presence of dangerous voltage. Non-compliance may result in personal injury. Danger of an explosion occurring. ATTENTION! Non-observance may result in damage to the unit or negatively affect its performance. NOTE: Important information for particular attention. Application areas Piranha submersible grinder pumps have been designed for the pumping of sewage containing faecal matter from buildings and sites where the location is below the sewer level. -
Page 4: Performance Range
The general and specific health and safety requirements are described in detail in the “Safety Instructions for Sulzer Products Type ABS” booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer Sulzer. -
Page 5: Technical Data
Detailed technical information is available in the technical data sheet “Submersible Grinder Pump Type ABS Piranha 09 - 125” which can be downloaded from www.sulzer.com > Products > Pumps > Submersible Pumps. Maximum noise level ≤ 70dB. This may be exceeded in certain circumstances. -
Page 6: General Design Features
General design features Submersible grinder pump fitted with a shredding system hydraulic. The shredding system is located before the impeller and consists of a shredding rotor in combination with a stationary cutting ring fixed to a spiral bottom plate. Design features Piranha-S Shredding system Cast iron lifting handle and Bottom plate adjustment... -
Page 7: Design Features Piranha-S Hh
Design features Piranha-S HH Oil chamber Impellers Cutting ring Oil chamber drain plug / Bottom plate Volute pressure test point Shredding rotor Diffuser Mechanical seal... -
Page 8: Design Features Piranha-Pe
Design features Piranha-PE Submersible grinder pump fitted with a shredding system hydraulic and a Premium Efficiency motor. Pressure release screw Upper bearing - single row Motor chamber drain plug/ pressure test point Motor housing Motor with thermal sensors Volute 10-pole terminal block Stainless steel shaft Impeller Moisture sensor (DI) -
Page 9: Types Of Operation And Frequency Of Starting
Weight per foot (lbs) 0.29 0.42 0.74 1.18 1.98 Weights of accessories, other than or in addition to those listed, must also be included when specifying the working load of any lifting equipment. Please consult with your local Sulzer representative prior to installation. -
Page 10: Lifting, Transport And Storage
The lifting equipment, e.g. crane and chains, must have adequate lifting capacity. The hoist must be adequately dimensioned for the total weight of the Sulzer units (including lifting chains or steel ropes, and all accessories which may be attached). The end user assumes sole responsibility that lifting equipment is certified, in good condition, and inspected regularly by a competent person at intervals in accordance with local regulations. -
Page 11: Mounting And Installation
Mounting and installation The regulations covering the use of pumps in sewage applications together with all regulations involving the use of explosion-proof motors should be observed.The cable ducting to the control panel should be sealed off in a gas-tight manner by the use of a foaming material after the cable and control circuits have been pulled through. -
Page 12: Electrical Connection
Electrical connection Before commissioning an expert should check that one of the necessary electrical protective devices is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations of the local electricity supply authority and a qualified person should check that these are in perfect order. -
Page 13: Temperature Monitoring
Operation with frequency inverters (Piranha-PE three phase): The stator design and the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters. It is however essential that the following conditions are met: • The guidelines for EMC (electromagnetic compatibility) are complied with. -
Page 14: Wiring Diagrams
10.3 Wiring diagrams 3 PE R S C S10/4 S10/4-Ex S20/2 S20/2-Ex Piranha S26/2 single S26/2-Ex phase S26/2-HH PE25/2C-Ex * NOTE: PE35/2C-Ex * PE45/2C-Ex * R = Run S = Start C = Neutral (Common) 1, 2 = Thermal sensor S10/4 3 = Seal monitor S10/4-Ex... -
Page 15: Changing Direction Of Rotation
10.5 Changing direction of rotation The direction of rotation should only be altered by a qualified person. If the direction of rotation is incorrect then this is altered by changing over two phases of the power supply cable in the control panel. The direction of rotation should then be rechecked NOTE: The direction of rotation measuring device monitors the direction of rotation of the mains supply or that of an emergency generator. -
Page 16: General Maintenance Hints
When carrying out repairs, only original spare parts supplied by the manufacturer should be used. Sulzer warranty conditions are only valid provided that any repair work has been carried out in an Sulzer appro- ved workshop and where original Sulzer spare parts have been used. -
Page 17: 12.4 Oil-Fill Quantities
Shaft sealing is by means of double mechanical seals (Piranha-PE), and mechanical seal / lip seal (Piranha-S). ATTENTION! Once removed, bearings and seals must not be re-used, and must be replaced in an approved workshop with genuine Sulzer spare parts. 12.6 Maintenance of lifting stations. -
Page 18: Troubleshooting Guide
Troubleshooting guide Fault Cause Pump does not Moisture sensor shutdown. Check for loose or damaged oil plug, or locate and replace faulty mechanical seal / damaged o-rings. Change oil. Air lock in volute Shake or raise and lower the pump repeatedly until resulting air bubbles no longer appear at surface level. - Page 19 SERVICE LOG Pump Type: Serial No: Date Hours of Operation Comments Sign...
- Page 20 Sulzer Pump Solutions Ireland Ltd. Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200, www.sulzer.com...
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