Emerson ROSEMOUNT Analytical SPS 4000 Series Instruction Manual
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Emerson ROSEMOUNT Analytical SPS 4000 Series Instruction Manual

Emerson ROSEMOUNT Analytical SPS 4000 Series Instruction Manual

Single probe autocalibration sequencer
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Instruction Manual
IB-106-340AC
Rev. 1.3
January 2003
SPS 4000
Single Probe
Autocalibration Sequencer
http://www.processanalytic.com

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Summary of Contents for Emerson ROSEMOUNT Analytical SPS 4000 Series

  • Page 1 Instruction Manual IB-106-340AC Rev. 1.3 January 2003 SPS 4000 Single Probe Autocalibration Sequencer http://www.processanalytic.com...
  • Page 2 The information contained in this document is subject to change without notice. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St.
  • Page 3 HIGHLIGHTS OF CHANGES Effective Feb., 1999 Rev. 1.0 Page Summary Page 1-1 Added note concerning the Oxymitter 5000. Page 1-2 Added the Oxymitter 5000 to the product matrix in Table 1-1. Removed the disposable gas bottles and flow regulators from the product matrix in Table 1-1 and created Table 1-2 to distinguish these components as separate order items because the calibration gas bottles cannot be shipped via airfreight.

  • Page 5: Table Of Contents

    Pressure Regulator (Optional) Maintenance ..............4-6 Flowmeter Adjustments ....................4-6 Flowmeter Replacement....................4-6 TROUBLESHOOTING ....................5-1 Overview.......................... 5-1 SPS 4000 Troubleshooting.................... 5-1 RETURN OF MATERIAL ....................6-1 REPLACEMENT PARTS ....................7-1 INDEX..........................8-1 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 6 Product Matrix......................1-2 Table 1-2. Calibration Components ..................1-2 Table 5-1. SPS 4000 Fault Finding..................5-2 Table 7-1. SPS 4000 Replacement Parts ................7-1 Table 7-2. Calibration Replacement Parts ................7-1 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 7: Preface

    The number in the lower right corner of each illustration in this publication is a manual illus- tration number. It is not a part number, and is not related to the illustration in any technical manner. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 8: Safety Instructions

    9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions. 10. All graphical symbols used in this product are from one or more of the follow- ing standards: EN61010-1, IEC417, and ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 9: Description And Specifications

    Optional Mounting Hardware (for pipe mounting) For information on equipping your existing Oxymitter 4000 with an integrally mounted SPS Figure 1-1. Typical SPS 4000 Package 4000, contact Rosemount. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 10: Table 1-1. Product Matrix

    *Calibration gas bottles cannot be shipped via airfreight. When the bottles are used with “CALIBRATION RECOMMENDED” features, the bottles should provide 2 to 3 years of calibrations in normal service. Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 11: Figure 1-2. Autocalibration System Installation Options

    Rosemount’s autocalibration These autocalibration systems are most cost capability by utilizing the SPS 4000. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 12: Specifications

    Maximum 300 ft (91 m) Approximate shipping weight ......10 lbs (4.5 kg) Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the product requirements in Europe. Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 13: Physical Description

    SWITCH CALIBRATION GAS 2 (LOW CAL GAS) CALIBRATION GAS 1 SOLENOID (HIGH CAL GAS) SOLENOID POWER SUPPLY BOARD INTERFACE BOARD TERMINAL COVER 26010002 Figure 1-3. SPS 4000 Components Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 14: Theory Of Operation

    The permanent calibration gas connections al- quencer receives the signal, the PLD low for auto-calibrations to occur without op- deenergizes the calibration gas 2 solenoid. erator intervention. The following paragraphs Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 15: Figure 1-4. Sps 4000 Calibration Setup

    (SEE NOTE 1) INSTRUMENT AIR IN (SEE NOTE 2) SPS 4000 CALIBRATION CALIBRATION GAS 1 GAS 2 (HIGH O ) (LOW O ) 26010004 Figure 1-4. SPS 4000 Calibration Setup Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...
  • Page 16 Instruction Manual IB-106-340AC Rev. 1.3 SPS 4000 January 2003 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 17: Installation

    Use the following procedure to connect the cali- connected to the CAL GAS port on the bration gases and reference air. Oxymitter 4000. Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 18: Figure 2-1. Installation

    DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES. THREE 1/2 IN. NPT PORTS ARE PROVIDED FOR LOGIC I/O AND SIGNAL CONNECTIONS. THE CABLE ROUTING WILL BE DETERMINED BY THE CUSTOMER. 26010006 Figure 2-1. Installation Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 19: Electrical Connections

    Once all connections are made, install ter- minal cover (19, Figure 4-1) and secure with c. Route the handshake logic I/O wires screws (20). through one of the 1/2 in. NPT conduit ports Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 20: Figure 2-2. Electrical Connections

    CAL INITIATE CAL FAIL IN CAL 4000 VOLTAGE NEUTRAL INPUT NOT USED NOT USED FACTORY WIRING TO INTERFACE BOARD FACTORY WIRING TO POWER SUPPLY BOARD 26010007 Figure 2-2. Electrical Connections Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 21: Operation

    415/592-7303 gases down the calibration gas line. 9950 Chemical Road A typical calibration setup for the Oxymitter Pasadena, Texas 77507 4000 is shown in Figure 1-4. 713/474-4141 Rosemount Analytical Inc. A Division of Emerson Process Management Operation...

  • Page 22: Calibration Gas Flow Setup

    4000. For more information on remote-site calibrations, refer to the documentation for Handshake mode is configured at the fac- the system in use. tory or can be accessed through HART/ Operation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 23: Maintenance And Service

    (34), and screws (37) securing power sup- Install manifold cover (28) and secure with ply board (23) and interface board (31) to manifold cover lock (21) and screw (22). spacers (35). Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 24: Figure 4-1. Sps 4000, Exploded View

    A STANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS. OPTIONAL STAINLESS STEEL TUBING AND FITTINGS ARE ALSO AVAILABLE. REFER TO SECTION VI FOR ORDERING INFORMATION. 26010009 Figure 4-1. SPS 4000, Exploded View Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 25: Solenoid Replacement

    Remove manifold cover (28). e. Remove two screws (32) attaching spacers o. Install manifold cover (28) and secure with (35) to manifold (38). manifold cover lock (21) and screw (22). Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 26: Figure 4-2. Board Connections

    CAL INITIATE WHITE CONTACT INPUT CAL FAIL STATUS BLUE INDICATOR ORANGE OUTPUT GREEN IN CAL YELLOW YELLOW LOGIC I/O BROWN HANDSHAKE TO OXYMITTER 4000 26010012 Figure 4-2. Board Connections Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 27: Pressure Switch Replacement

    (32). Ensure o-rings (36) are in- stalled between the spacers and the mani- Turn on the calibration gases at the fold surface. cylinders. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...

  • Page 28: Check Valve Replacement

    4000. Adjusting the flowmeter at any other downward and away to disengage and re- time can pressurize the cell and bias the move the flowmeter bracket from mounting calibration. bracket (3). Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 29 (3) to engage the bottom bracket slots and screws. Tighten screws. For calibration gas flowmeter (46), remove elbow fittings (44 and 47). m. Turn on the calibration gases at the cylinders. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...
  • Page 30 Instruction Manual IB-106-340AC Rev. 1.3 SPS 4000 January 2003 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 31: Troubleshooting

    4000 site or using HART/AMS. This cated on the keypad or in the HART/ condition may indicate an aging cell in AMS STATUS sub-menu, the failure is the Oxymitter 4000. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 32: Table 5-1. Sps 4000 Fault Finding

    Power supply failure Replace power supply board per paragraph 4-3. Solenoid Solenoid failure Replace solenoid per para- graph 4-4. Pressure switch Pressure switch failure Replace pressure switch per paragraph 4-5. Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 33: Figure 5-1. Sps 4000 Troubleshooting Flowchart (Sheet 1 Of 2)

    CHECK FUSE F1 ON POWER SUPPLY BOARD. REPLACE FUSE PER FUSE PARAGRAPH 4-2. BLOWN? POWER SUPPLY BOARD CONTINUED ON SHEET 2 OF 2 35970001 Figure 5-1. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...
  • Page 34 DISCONNECT CAL GAS LINE AT MANIFOLD OUTPUT PORT. REPLACE SOLENOID IS THERE PER PARAGRAPH 4-4. FLOW? REPLACE PRESSURE SWITCH PER PARAGRAPH 4-5. 35970002 Figure 5-1. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2) Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 35: Return Of Material

    3. Site from where the equipment was order and shipping instructions. removed. Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material...
  • Page 36 Instruction Manual IB-106-340AC Rev. 1.3 SPS 4000 January 2003 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 37: Replacement Parts

    Calibration Gas Bottles — 0.4% and 8% O2, balance nitrogen — 550 liters each* Figure 1-4 1A99119G02 Two flow regulators (for calibration gas bottles) Figure 1-4 1A99119G03 Bottle rack *Calibration gas bottles cannot be shipped via airfreight. Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts...
  • Page 38 Instruction Manual IB-106-340AC Rev. 1.3 SPS 4000 January 2003 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 39: Index

    Troubleshooting, 5-1, 5-2, 5-3, 5-4 Handshake Signal, 1-4, 2-3, 3-2 HART, 1-6, 3-2, 5-1, 5-2, 5-3 Humidity, 1-4 Weight, 1-4 Input Power, 1-4 Interface Board, 1-6, 2-4, 4-1, 4-3, 4-4, 5-1, 5-2, 5-4 Rosemount Analytical Inc. A Division of Emerson Process Management Index...
  • Page 40 Instruction Manual IB-106-340AC Rev. 1.3 SPS 4000 January 2003 Index Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 41 WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become ap- parent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
  • Page 42 Rev. 1.3 SPS 4000 January 2003 SPS 4000 Part no. ____________ Serial no. ____________ Order no. ____________ Emerson Process Management Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co. Process Analytic Division Industriestrasse 1 1201 N. Main St. 63594 Hasselroth Orrville, OH 44667-0901...

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