Hirschmann PAT DS 85/0002 Calibration Manual

Load moment indicator; central unit/ console
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HIRSCHMANN
www.hirschmann.com
LOAD MOMENT INDICATOR
DS 85/0002
Central Unit/ Console
CALIBRATION MANUAL
P/N 031-300-190-169 REV B 01/06/2004

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Summary of Contents for Hirschmann PAT DS 85/0002

  • Page 1 HIRSCHMANN www.hirschmann.com LOAD MOMENT INDICATOR DS 85/0002 Central Unit/ Console CALIBRATION MANUAL P/N 031-300-190-169 REV B 01/06/2004...
  • Page 3 Calibration Manual DS85 NOTICE The information in this document is subject to change without notice. PAT makes no warranty of any kind with regard to this material, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose. PAT shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance,...
  • Page 4: Table Of Contents

    Calibration Manual DS85 Table of Contents QUICK CALIBRATION REFERENCE..................... 1 QUICK REFERENCE TO "C" AND "E" CALIBRATION ..............3 ....................4 OOM WITH LOCK ....................... 4 OOM WITH X: C ......................5 UNCTION UTOFF TEST ................... 5 ROCEDURE FOR LOAD CORRECTION 2.4.1 Mainboom - Function C.......................
  • Page 5: Quick Calibration Reference

    Quick calibration reference Quick calibration reference Warning switch power off when installing or removing components in the central unit. Note: There should be no large change from the start software. If the desired display can not be achieved the problem could be; wrong software, bad transducer or air in hydraulic line, angle or length set wrong or bad sensor.
  • Page 6 Calibration Manual DS85 CRANE MODEL: SERIAL NUMBER LMI COMPONENTS TYPE SERIAL NUMBERS Console/ Central unit Cable reel Pressure transducer piston side Pressure transducer rod side REFERENCE VOLTAGES DGA CHANGES DGB CHANGES Crane power (Term #1) = DGA 7.1.3= DGB 6.20 = DGA 7.1.4= DGB 6.21 = Console Service Display Voltages...
  • Page 7: Quick Reference To "C" And "E" Calibration

    Quick Reference to "C" and "E" CALIBRATION Quick Reference to "C" and "E" CALIBRATION WARNING ALWAYS USE THE LOAD CHART FOR SAFE OPERATING DO NOT EXCEED THE RADIUS ON THE LOAD CHART 1. Contact PAT before continuing with a "C" or "E" calibration. 2.
  • Page 8: Main Boom With Hook Block

    Calibration Manual DS85 Main Boom with Hook Block User Inputs Hand Terminal Display Remarks OM= XXXX,LS= XX.XX inside LS, MB-V= X PRESS "J" B NR. (last address used) Enter 3.1.7 3.1.7 = XXX PRESS "K" to transmit data Change this value until load display is correct Note: Only a +/- 100 is allowed PRESS "K"...
  • Page 9: Function X: Cutoff Test

    Quick Reference to "C" and "E" CALIBRATION Function X: Cutoff test User Input Hand Terminal Display PRESS "X" Enter measured radius or "ENTER" Enter measured radius, Press RAT LOAD = XXXX "ENTER“ ACT LOAD = XXXX Enter actual load. Press RAT R/A = XXXX The cutoff percent will be shown ENTER...
  • Page 10: Extensions - Function E

    Calibration Manual DS85 2.4.2 Extensions - Function E If the hook block needs to be adjusted use the following procedure: NOTE: Adjustment of radius display empty and empty tackle display is possible for any boom length 1) Use the “E” function to correct from high to low angle. Do not change the radius during the “E”...
  • Page 11: List Of Addresses Used For Accucal

    Quick Reference to "C" and "E" CALIBRATION List of addresses used for AccuCal This is a listing of the data EEPROM addresses that can be changed during the AccuCal calibration. There are many other addresses that can be changed but these are the only ones I expect to have to change.
  • Page 12: Dgc Function "O" - Mainboom

    Calibration Manual DS85 2.7.1 DGC Function “O” - Mainboom 1.2.5 SAE Radius display factor 1.6.1 Correction angle number 1 (first angle varies e.g. 78°) 1.6.2 Block correction in lbs. 1.6.3 Load correction in % 1.6.4 Block radius correction in ft. 1.6.5 Load radius correction in ft/1000 LB 1.7.1...
  • Page 13: Dgc Function "O" - Extensions

    Quick Reference to "C" and "E" CALIBRATION 2.7.2 DGC Function “O” - Extensions 3.2.5 SAE Radius display factor 3.6.1 Correction angle number 1 (first angle varies e.g. 78°) 3.6.2 Block correction in lbs. 3.6.3 Load correction in % 3.6.4 Block radius correction in ft. 3.6.5 Load radius correction in ft/1000 LB 3.7.1...
  • Page 14: Iflash

    Calibration Manual DS85 iFLASH iFLASH PC introduction iFLASH PC supports the user in the terminal, uploading, and downloading BRN files.: iFLASH PC is a program for Microsoft Windows operating systems as of Windows 98. The user and control system primarily communicate via a terminal program by using a serial interface. Within the terminal program, basic functions can be executed using the menu selection.
  • Page 15: Flash Loader Upload

    iFLASH 3.3.2 Flash loader upload This dialog is used to transfer data (BRN files) into the Flash storage of the system. There are 3 different file types system, data, and TLK that will be uploaded for operation. Upload one or all three files as necessary to update your system.
  • Page 16 Calibration Manual DS85 Select directory of where the software is stored in from the “look in” box. Highlight the software file you choose to upload. Ensure that file extension reads .BRN and press Open. The following is an explanation of the software file names: •...
  • Page 17 iFLASH Ensure the parameters correspond with the settings below before proceeding, and select “OK”. At this point, the upload process will begin. 031-300-190-169 REVISION B 01/06/04 190169_B...
  • Page 18 Calibration Manual DS85 After file successfully transferred, as indicated in the Status bar. Select the “EXIT” icon. Exit If necessary, this process will need to be completed for each of the three file system, data, and TLK. If there is a transfer failure you will get an error message in the status bar, retry the procedure or contact PAT service.
  • Page 19: Flash Loader Download

    iFLASH 3.3.3 Flash loader download This dialog is used to transfer data from the flash memory of the iFLEX5 onto the PC. A download is executed as follows: 1. Initiate the upload process by selecting Flash loader upload from the Program Pull-down Menu. “Generate BRN file”...
  • Page 20 Calibration Manual DS85 The down load will be complete when the status bar shows in green “LMB_Download successfully finished”. The progress bar will increase in blue as the precentage. Choose the open folder icon to “select parameterfile for download process” and browse for file location.
  • Page 21 iFLASH 11. The down load will be complete when the status bar shows in green “LMB_Download successfully finished”. The progress bar will increase in blue as the precentage. If there is a transfer failure you will get an error message in the status bar, retry the procedure or contact PAT service.

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