York BP 036 Technical Manual

Single package heat pump units
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TECHNICAL GUIDE
SINGLE PACKAGE HEAT PUMP UNITS
BP 036 thru 072
3 - 6 NOMINAL TONS
HIGH EFFICIENCY
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

YORK Sunline 2000™ heat pumps are convertible single
package units with a common cabinet and a common roof
curb for the 3-6 ton sizes. The units were designed for light
commercial and commercial applications. They can easily be
installed on a roof curb, slab, roof jack or frame.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Manufactured under the quality standards of ISO9001
®
Simplicity
Control Board
Copper tube/aluminum fin coils
Easy access to all components
Rigging holes in base rails for lifting
Fork lift slots on three sides
Single point power connection
Complete factory package - tested, charged and wired
CSA agency listing on all units
WARRANTY
Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
255027-YTG-B-0507

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Summary of Contents for York BP 036

  • Page 1: Description

    FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline 2000™ heat pumps are convertible single package units with a common cabinet and a common roof curb for the 3-6 ton sizes. The units were designed for light commercial and commercial applications.
  • Page 2: Table Of Contents

    DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES .
  • Page 3: Product Nomenclature

    255027-YTG-B-0507 PRODUCT NOMENCLATURE B P 048 C00 A 2 A AA 1 0 1 2 4 A Product Category B = HP, Single Pkg., R-22 Product Identifier P = 13.0 SEER HP Nominal Cooling Capacity 036 = 3.0 Ton 048 = 4.0 Ton 060 = 5.0 Ton 072 = 6.0 Ton Heat Type and Nominal Heat Capacity...
  • Page 4: Features

    • BAS Controls - York’s Sunline™ series units offer fac- tory mounted BAS controls such as Simplicity Comfort™, Novar, Honeywell, Johnson, and CPC.
  • Page 5: Factory-Installed Options

    Factory-installed option only. • BAS - Building Automation System Controls ® INTELLI-Comfort™ CONTROL - The York® Simplicity ® Simplicity INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor.
  • Page 6: Field-Installed Accessories

    ® • Simplicity INTELLI-Comfort™ with ModLINC CON- ® TROL - The York® Simplicity INTELLI-Comfort™ with ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 7: Sound Power Rating

    255027-YTG-B-0507 Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports. • POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the condi- tioned space from being over-pressurized during econo-...
  • Page 8: Bp036 Cooling Capacities (3 Ton)

    TABLE 3: BP036 COOLING CAPACITIES (3 TON) Air on Evaporator Coil Total Total Capacity Input (MBh) (kW) (°F) 42.7 16.5 39.8 22.0 36.8 27.5 35.2 35.1 44.9 18.5 41.7 24.9 38.6 31.4 36.9 36.9 34.3 34.3 47.0 20.4 43.7 27.9 1050 40.5 35.3...
  • Page 9: Bp048 Cooling Capacities (4 Ton)

    255027-YTG-B-0507 TABLE 3: BP036 COOLING CAPACITIES (3 TON) (CONT.) Air on Evaporator Coil Total Total Capacity Input (MBh) (kW) (°F) 32.5 11.4 29.8 19.1 27.2 26.9 26.7 26.7 33.6 15.8 30.9 21.9 28.1 27.9 27.6 27.6 26.0 26.0 34.7 20.2 31.9 24.6 1050...
  • Page 10 TABLE 4: BP048 COOLING CAPACITIES (4 TON) (CONT.) Air on Evaporator Coil Total Total Capacity Input (MBh) (kW) (°F) 52.5 21.8 47.4 28.2 1000 42.3 34.6 38.1 38.1 54.9 24.5 49.6 31.5 1200 44.2 38.6 39.8 39.8 40.5 40.5 57.3 27.1 51.8 34.8...
  • Page 11: Bp060 Cooling Capacities (5 Ton)

    255027-YTG-B-0507 TABLE 5: BP060 COOLING CAPACITIES (5 TON) Air on Evaporator Coil Total Total Capacity Input (°F) (MBh) (kW) 73.6 31.0 66.3 38.7 1250 59.0 46.5 53.8 53.8 76.2 33.5 68.6 41.8 1500 61.0 50.2 55.7 55.7 50.2 50.2 78.7 36.0 70.9 44.9...
  • Page 12: Bp072 Cooling Capacities (6 Ton)

    TABLE 5: BP060 COOLING CAPACITIES (5 TON) (CONT.) Air on Evaporator Coil Total Total Capacity Input (MBh) (kW) (°F) 58.7 21.9 53.0 31.7 1250 47.3 41.6 42.9 42.9 60.3 25.9 54.5 35.3 1500 48.6 44.8 44.1 44.1 44.3 44.3 62.0 29.9 55.9 39.0...
  • Page 13 255027-YTG-B-0507 TABLE 6: BP072 COOLING CAPACITIES (6 TON) (CONT.) Air on Evaporator Coil Total Total Capacity Input (MBh) (kW) (°F) 75.0 30.3 69.6 41.1 1500 64.2 51.8 58.3 58.3 78.3 34.1 72.6 45.9 1800 67.0 57.8 60.9 60.9 60.7 60.7 81.6 37.8 75.7...
  • Page 14: Bp036-072 Heating Capacities

    TABLE 7: BP036-072 HEATING CAPACITIES Air Over Evaporator Size Coil (Tons) DB (°F) 1200 1500 1200 1600 2000 1500 2000 2500 Outdoor Temperature (°F @ 72% RH) Capacity & kW 10.6 12.3 13.7 15.6 14.0 12.7 15.8 14.2 12.9 16.7 15.1 13.8 255027-YTG-B-0507...
  • Page 15: Supply Air Blower Performance (Bp036 Belt Drive) - Side Duct Application

    255027-YTG-B-0507 TABLE 7: BP036-072 HEATING CAPACITIES (CONT.) Air Over Evaporator Size Coil (Tons) DB (°F) 1800 2400 3000 1. These capacities do not include the supply air blower motor heat. For net capacity, add motor heat, MBh = 3.415 x kW. TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (BP036 BELT DRIVE) - SIDE DUCT APPLICATION FLOW...
  • Page 16: Supply Air Blower Performance (Bp036 Belt Drive) - Bottom Duct Application

    TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (BP036 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW WATTS 1000 1100 0.36 1200 0.40 1300 0.44 1400 0.49 1500 0.55 1600 0.61 1700 0.68 1800 0.75 1900 0.83 2000 0.92 FLOW WATTS 0.49 0.51 1000 0.54 1100...
  • Page 17: Supply Air Blower Performance (Bp048 Belt Drive) - Side Duct Application

    255027-YTG-B-0507 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (BP048 BELT DRIVE) - SIDE DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 1100 1200 1300 1400 1500 0.62 819 1600 0.67 844 1700...
  • Page 18: Supply Air Blower Performance (Bp048 Belt Drive) - Bottom Duct Application

    TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (BP048 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 1100 1200 1300 1400 0.58 789 1500 0.63 813 1600 0.69 840...
  • Page 19: Supply Air Blower Performance (Bp060 Belt Drive) - Side Duct Application

    255027-YTG-B-0507 TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (BP060 BELT DRIVE) - SIDE DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1200 1300 1400 1500 1600 1700 0.74 871 1800 0.80 901 1900...
  • Page 20: Supply Air Blower Performance (Bp060 Belt Drive) - Bottom Duct Application

    TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (BP060 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1000 1100 1200 1300 1400 1500 1600 0.60 890 1700 0.67 919 1800...
  • Page 21: Supply Air Blower Performance (Bp072 Belt Drive) - Side Duct Application

    255027-YTG-B-0507 TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (BP072 BELT DRIVE) - SIDE DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1500 1600 1700 1800 0.87 964 1900 939 0.95 966...
  • Page 22: Supply Air Blower Performance (Bp072 Belt Drive) - Bottom Duct Application

    TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (BP072 BELT DRIVE) - BOTTOM DUCT APPLICATION FLOW RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP RPM WATTS BHP 1500 1600 1700 0.79 957 1800 930 0.86 959 0.90 989...
  • Page 23: Supply Air Blower Performance (Bp036, 048, 060 & 072 Direct Drive) - Side Flow Application

    255027-YTG-B-0507 TABLE 16: SUPPLY AIR BLOWER PERFORMANCE (BP036, 048, 060 & 072 DIRECT DRIVE) - SIDE FLOW APPLICATION UNIT MOTOR TONNAGE SPEED 1582 1538 MED/HI 1488 1440 1339 1292 MED/LOW 1233 1184 1081 2056 2017 MED/HI 1866 1832 1680 1641 MED/LOW 1582 1541 1300...
  • Page 24: Belt Drive Blower Motor And Drive Data

    TABLE 18: BELT DRIVE BLOWER MOTOR AND DRIVE DATA ADJUSTABLE MOTOR PULLEY MOTOR BLOWER MODEL RANGE SIZE HP FRAME DESIGNATION (RPM) 600/920 1 1/2 1VL40 790/1120 1 1/2 1VL40 850/1220 1 1/2 1VL40 900/1250 1 1/2 1VL44 1. All motors have solid bases and are inherently protected. these motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device.
  • Page 25: Electrical Data - Bp036-072 Direct Drive W/Opowered Convenience Outlet

    255027-YTG-B-0507 TABLE 21: ELECTRICAL DATA - BP036-072 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.5 68.0 230-1-60 11.5 68.0 208-3-60 68.0 230-3-60 68.0 208-1-60 17.9 102.0 230-1-60 17.9 102.0 208-3-60 12.8 84.0 230-3-60 12.8 84.0 Unitary Products Group OD FAN...
  • Page 26 TABLE 21: ELECTRICAL DATA - BP036-072 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT.) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 230-3-60 17.3 123.0 208-3-60 19.2 146.0 230-3-60 19.2 146.0 1. HACR Type per NEC. 2.
  • Page 27: Electrical Data - Bp036-072 Belt Drive W/Opowered Convenience Outlet

    255027-YTG-B-0507 TABLE 22: ELECTRICAL DATA - BP036-072 BELT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.5 68.0 230-1-60 11.5 68.0 208-3-60 68.0 230-3-60 68.0 460-3-60 34.0 575-3-60 26.0 208-1-60 17.9 102.0 230-1-60 17.9 102.0 208-3-60 12.8 84.0 230-3-60...
  • Page 28 TABLE 22: ELECTRICAL DATA - BP036-072 BELT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT.) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 230-3-60 17.3 123.0 460-3-60 70.0 575-3-60 53.0 208-3-60 19.2 146.0 230-3-60 19.2 146.0 460-3-60 73.0...
  • Page 29: Pg. # 23 Electrical Data - Bp036-072 Direct Drive W/ Powered Convenience Outlet

    255027-YTG-B-0507 TABLE 23: ELECTRICAL DATA - BP036-072 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.5 68.0 230-1-60 11.5 68.0 208-3-60 68.0 230-3-60 68.0 208-1-60 17.9 102.0 230-1-60 17.9 102.0 208-3-60 12.8 84.0 230-3-60 12.8 84.0 Unitary Products Group OD FAN CONV...
  • Page 30 TABLE 23: ELECTRICAL DATA - BP036-072 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET (CONT.) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 230-3-60 17.3 123.0 208-3-60 19.2 146.0 230-3-60 19.2 146.0 1. HACR Type per NEC. 2.
  • Page 31: Electrical Data - Bp036-072 Belt Drive W/ Powered Convenience Outlet

    255027-YTG-B-0507 TABLE 24: ELECTRICAL DATA - BP036-072 BELT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 11.5 68.0 230-1-60 11.5 68.0 208-3-60 68.0 230-3-60 68.0 460-3-60 34.0 575-3-60 26.0 208-1-60 17.9 102.0 230-1-60 17.9 102.0 208-3-60 12.8 84.0 230-3-60 12.8...
  • Page 32 TABLE 24: ELECTRICAL DATA - BP036-072 BELT DRIVE W/POWERED CONVENIENCE OUTLET (CONT.) COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-1-60 25.0 150.0 230-1-60 25.0 150.0 208-3-60 17.3 123.0 230-3-60 17.3 123.0 460-3-60 70.0 575-3-60 53.0 208-3-60 19.2 146.0 230-3-60 19.2 146.0 460-3-60 73.0 575-3-60...
  • Page 33: Physical Data

    255027-YTG-B-0507 TABLE 25: PHYSICAL DATA MODELS Centrifugal Blower (Belt Drive) (Dia. x Wd. in.) Centrifugal Blower (Direct Drive) (Dia. x Wd. in.) EVAPORATOR BLOWER Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) EVAPORATOR COIL Face Area (Sq. Ft.) CONDENSER FANS CONDENSER...
  • Page 34: Typical Field Power & Control Wiring

    JUMPER 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1...
  • Page 35: Unit Dimensions - Front View

    255027-YTG-B-0507 FIGURE 3 - UNIT DIMENSIONS - FRONT VIEW FIGURE 4 - UNIT WITH ECONOMIZER RAINHOOD Unitary Products Group DETAIL “A”...
  • Page 36: Unit With Fixed Outdoor Air/Motorized Damper Rainhood

    255027-YTG-B-0507 DETAIL “B” FIGURE 5 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD FIGURE 6 - UNIT DIMENSIONS (REAR VIEW) Unitary Products Group...
  • Page 37: Disconnect/Blower Access Location

    255027-YTG-B-0507 FIGURE 7 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 28: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) 7/8” KO Control Wiring 2” KO 1 1-5/8” KO 1-1/2” KO 1. Opening in the bottom to the unit can be located by the side in the insulation. 2.
  • Page 38: Typical Applications

    255027-YTG-B-0507 FIGURE 8 - TYPICAL APPLICATIONS Unitary Products Group...
  • Page 39: Four And Six Point Loading

    255027-YTG-B-0507 BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 9 - FOUR AND SIX POINT LOADING Size Weight (lbs.) Model (Tons) Shipping Operating TABLE 30: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS Electric Heater ACCY. Barometric Relief / Fixed Air Damper Unitary Products Group APPROXIMATE CENTER OF GRAVITY...
  • Page 40: Guide Specifications

    FIGURE 10 - ROOF CURB DIMENSIONS GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline 2000 units are convertible single package heat pumps. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 41 255027-YTG-B-0507 side. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications.
  • Page 42 UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125°F outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compres- sor, with standard controls, shall be capable of oper- ation down to 0°F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only).
  • Page 43 255027-YTG-B-0507 Unitary Products Group...
  • Page 44 Subject to change without notice. Printed in U.S.A. Copyright © 2007 by Unitary Products Group. All rights reserved. Unitary Products Group Supersedes: 255027-YTG-A-0506 5005 York Drive 255027-YTG-B-0507 Norman 73069...

This manual is also suitable for:

Bp 048Bp 060Bp 072

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