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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE AIR
CONDITIONERS
DJ 180, 210, 240 & 300
15 & 25 NOMINAL TONS
11.80 EER (15 TONS), 11.70 EER (17.5 TONS),
11.3 EER (20 TONS), 10.5 EER (25 TONS)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack-
age high efficiency rooftops. All models have independent
dual refrigerant circuits for efficient part load operation.
Although the units are primarily designed for curb mounting
on a roof, they can also be slab-mounted at ground level or
set on steel beams above a finished roof.
All units include:
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WARRANTY
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Powder Paint finish that meets ASTM-B-117 750 hour
salt spray standards
Two-stage cooling provided by dual independent
refrigeration circuits with expansion valves, filter-driers,
high and low pressure/loss of charge switches and
freezestats
Scroll compressors
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Belt Drive Blower Motor with high static drive option
Manufactured under the quality standards of ISO9001
Simplicity™ Control Board
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tooless latched doors
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
One-year parts warranty
A Five-year parts warranty on the compressors and
electric heat elements
Ten-year parts warranty on the gas-fired heat
exchangers
036-21410-001-A-0502
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Summary of Contents for York SUNLINE MAGNUM 300
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Page 1: Description
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Magnum™ units are convertible single pack- age high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation. -
Page 2: Table Of Contents
DESCRIPTION ......1 NOMENCLATURE ......3 FEATURES . -
Page 3: Product Nomenclature
036-21410-001-A-0502 PRODUCT NOMENCLATURE Unitary Products Group... - Page 4 PRODUCT NOMENCLATURE - Continued 15-25T Sunline Magnum™ Model Number Nomenclature None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch Hinged Filter Door &...
- Page 5 036-21410-001-A-0502 Johnson UNT Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS &...
- Page 6 Johnson UNT Controller, DFS, APS & Phase Monitor Johnson UNT Controller, DFS, APS & Coil Guard Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Cond.
- Page 7 036-21410-001-A-0502 Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
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Page 8: Features
FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. -
Page 9: Factory-Installed Options
• BAS Controls - York’s Magnum series units offer factory mounted BAS controls such as Novar, Honeywell, Johnson, and CPC. FACTORY-INSTALLED OPTIONS •... -
Page 10: Field-Installed Accessories
• FILTER OPTIONS - Standard units are shipped with 2” throw-away filters installed. 2” pleated and 4” pleated fil- ters are offered as a factory installed option. • CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or you may order the unit with a “non-powered”... - Page 11 036-21410-001-A-0502 • ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. • BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work. •...
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Page 12: Sound Power Rating
TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE 6,000 1.00 1,080 210/240 8,000 1.00 1,120 10,000 1.30 1160 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. -
Page 13: Cooling Cap For Dj 180 At 85°F
036-21410-001-A-0502 TABLE 4: COOLING CAPACITIES FOR DJ180 AT 85°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 210.2 193.0 4500 177.6 182.7 216.7 198.9 5250 183.1 188.4 223.2 204.9 6000 188.6 194.0 229.7 210.8 6750 194.0 199.6 236.1 216.7 7500 199.5 205.2 1. -
Page 14: Cooling Cap For Dj 180 At 95°F
TABLE 5: COOLING CAPACITIES FOR DJ180 AT 95°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 201.7 184.2 4500 172.1 173.0 207.4 189.4 5250 177.0 177.9 213.1 194.6 6000 181.8 182.8 219.3 200.2 6750 187.1 188.1 225.4 205.8 7500 192.3 193.4 1. -
Page 15: Cooling Cap For Dj 180 At 105°F
036-21410-001-A-0502 TABLE 6: COOLING CAPACITIES FOR DJ180 AT 105°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 190.3 173.9 4500 163.2 162.5 195.4 178.5 5250 167.5 166.9 200.4 183.2 6000 171.9 171.2 206.1 188.4 6750 176.7 176.0 211.8 193.5 7500 181.6 180.9 1. -
Page 16: Cooling Cap For Dj 180 At 115°F
TABLE 7: COOLING CAPACITIES FOR DJ180 AT 115°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 178.8 163.6 4500 154.2 152.0 183.3 167.7 5250 158.1 155.8 187.8 171.8 6000 161.9 159.6 193.0 176.5 6750 166.4 164.0 198.1 181.3 7500 170.9 168.4 1. -
Page 17: Cooling Cap For Dj 180 At 125°F
036-21410-001-A-0502 TABLE 8: COOLING CAPACITIES FOR DJ180 AT 125°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 167.4 153.3 4500 145.3 141.5 171.3 156.9 5250 148.6 144.7 175.1 160.4 6000 152.0 148.0 179.8 164.7 6750 156.1 151.9 184.5 169.0 7500 160.1 155.9 1. -
Page 18: Cooling Cap For Dj 210 At 85°F
TABLE 9: COOLING CAPACITIES FOR DJ210 AT 85°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 238.9 221.2 6000 207.4 197.6 246.1 227.9 6500 213.7 203.6 253.4 234.6 7000 220.0 209.6 258.4 239.3 7875 224.4 213.8 263.5 243.9 8750 228.7 217.9 1. -
Page 19: Cooling Cap For Dj 210 At 95°F
036-21410-001-A-0502 TABLE 10: COOLING CAPACITIES FOR DJ210 AT 95°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 222.9 207.1 6000 197.6 186.0 231.8 215.4 6500 205.5 193.5 240.7 223.6 7000 213.3 200.9 243.3 226.0 7875 215.6 203.0 245.9 228.4 8750 217.9 205.2 1. -
Page 20: Cooling Cap For Dj 210 At 105°F
TABLE 11: COOLING CAPACITIES FOR DJ210 AT 105°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 210.2 195.1 6000 186.9 174.4 218.3 202.6 6500 194.1 181.1 226.4 210.1 7000 201.3 187.8 228.5 212.1 7875 203.2 189.6 230.6 214.0 8750 205.0 191.3 1. -
Page 21: Cooling Cap For Dj 210 At 115°F
036-21410-001-A-0502 TABLE 12: COOLING CAPACITIES FOR DJ210 AT 115°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 197.6 183.1 6000 176.3 162.8 204.8 189.9 6500 182.8 168.8 212.1 196.6 7000 189.3 174.8 213.7 198.1 7875 190.7 176.1 215.2 199.5 8750 192.1 177.4 1. -
Page 22: Cooling Cap For Dj 210 At 125°F
TABLE 13: COOLING CAPACITIES FOR DJ210 AT 125°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 184.9 171.1 6000 165.7 151.2 191.4 177.1 6500 171.5 156.5 197.8 183.1 7000 177.3 161.8 198.9 184.1 7875 178.2 162.6 199.9 185.1 8750 179.2 163.5 1. -
Page 23: Cooling Cap For Dj 240 At 85°F
036-21410-001-A-0502 TABLE 14: COOLING CAPACITIES FOR DJ240 AT 85°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 273.1 248.6 6000 231.2 216.6 278.7 253.8 7000 236.0 221.1 284.4 259.0 8000 240.8 225.6 291.0 265.0 8700 246.4 230.8 297.7 271.0 9400 252.0 236.1 1. -
Page 24: Cooling Cap For Dj 240 At 95°F
TABLE 15: COOLING CAPACITIES FOR DJ240 AT 95°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 257.3 237.3 6000 215.2 221.2 264.7 244.2 7000 221.5 227.6 272.2 251.0 8000 227.7 234.0 277.5 256.0 8700 232.2 238.6 282.9 260.9 9400 236.6 243.2 1. -
Page 25: Cooling Cap For Dj 240 At 105°F
036-21410-001-A-0502 TABLE 16: COOLING CAPACITIES FOR DJ240 AT 105°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 244.1 225.3 6000 202.7 211.7 250.6 231.3 7000 208.1 217.3 257.0 237.3 8000 213.5 222.9 264.1 243.8 8700 219.4 229.0 271.1 250.3 9400 225.2 235.2 1. -
Page 26: Cooling Cap For Dj 240 At 115°F
TABLE 17: COOLING CAPACITIES FOR DJ240 AT 115°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 230.8 213.4 6000 190.2 202.2 236.4 218.5 7000 194.8 207.0 241.9 223.6 8000 199.4 211.9 250.6 231.7 8700 206.6 219.5 259.4 239.7 9400 213.8 227.2 1. -
Page 27: Cooling Cap For Dj 240 At 125°F
036-21410-001-A-0502 TABLE 18: COOLING CAPACITIES FOR DJ240 AT 125°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 217.6 201.4 6000 177.7 192.7 222.2 205.6 7000 181.5 196.8 226.8 209.9 8000 185.2 200.8 237.2 219.5 8700 193.7 210.0 247.6 229.1 9400 202.3 219.2 1. -
Page 28: Cooling Cap For Dj 300 At 85°F
TABLE 19: COOLING CAPACITIES FOR DJ300 AT 85°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 332.2 327.2 7500 321.0 313.6 329.6 324.6 8750 318.4 311.1 326.9 321.9 10000 315.8 308.5 333.6 328.6 11250 322.3 314.9 340.4 335.2 12500 328.8 321.3 1. - Page 29 036-21410-001-A-0502 TABLE 20: COOLING CAPACITIES FOR DJ300 AT 95°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 324.4 305.5 7500 301.1 292.2 326.8 307.7 8750 303.3 294.3 329.1 309.9 10000 305.5 296.4 336.1 316.4 11250 311.9 302.7 343.1 323.0 12500 318.4 309.0 1.
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Page 30: Cooling Cap For Dj 300 At 105°F
TABLE 21: COOLING CAPACITIES FOR DJ300 AT 105°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 301.8 289.0 7500 283.6 271.5 306.8 293.9 8750 288.3 276.1 311.8 298.7 10000 293.1 280.6 318.7 305.4 11250 299.6 286.8 325.6 312.0 12500 306.0 293.0 1. -
Page 31: Cooling Cap For Dj 300 At 115°F
036-21410-001-A-0502 TABLE 22: COOLING CAPACITIES FOR DJ300 AT 115°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 279.1 272.6 7500 266.0 250.9 286.9 280.1 8750 273.3 257.9 294.6 287.6 10000 280.7 264.8 301.4 294.3 11250 287.2 270.9 308.2 300.9 12500 293.6 277.0 1. -
Page 32: Cooling Cap For Dj 300 At 125°F
TABLE 23: COOLING CAPACITIES FOR DJ300 AT 125°F RETURN AIR GROSS CAPACITY TEMP °F (MBH) 256.5 256.1 7500 248.4 230.3 266.9 266.3 8750 258.4 239.7 277.3 276.5 10000 268.3 249.0 284.0 283.2 11250 274.8 255.0 290.7 289.8 12500 281.3 261.0 1. -
Page 33: Supply Air Blower Performance (15 Ton) - Cooling Only
036-21410-001-A-0502 TABLE 24: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH SPEED DRIVE 1025 1065 1095... -
Page 34: Supply Air Blower Performance (17.5 Ton) - Cooling Only
TABLE 25: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - COOLING ONLY 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1010 1020 1035 1050 1075... -
Page 35: Supply Air Blower Performance (20 Ton) - Cooling Only
036-21410-001-A-0502 TABLE 26: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1010 1020 1035 1050... -
Page 36: Supply Air Blower Performance (15 Ton) - Gas Heat
TABLE 27: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH SPEED DRIVE 1025 1065 1125 1170... -
Page 37: Supply Air Blower Performance (17.5 Ton) - Gas Heat
036-21410-001-A-0502 TABLE 28: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - GAS HEAT 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1025 1050 1065 1100... -
Page 38: Pg. # 29 Supply Air Blower Performance (20 Ton) - Gas Heat
TABLE 29: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1025 1050 1065 1100 230/460/575 VOLT AND STANDARD DRIVE... -
Page 39: Supply Air Blower Performance (25 Ton) - Gas Heat
036-21410-001-A-0502 TABLE 30: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT 300 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 7500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 1005 1040 1070 1100 1135 1165 208 VOLT AND HIGH SPEED DRIVE 1140 1180 1215... -
Page 40: Blower Motor And Drive Data
TABLE 31: BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL DRIVE RANGE SIZE EFF. (RPM) HP FRAME Standard 850/1065 High 15 TON 184 T Speed 965/1190 Access Standard 870/1025 17.5 & High 213 T 20 TON Speed 950/1120 Access Standard 975/1165 High 25 TON 254 T... -
Page 41: Dj Electrical Data
036-21410-001-A-0502 TABLE 34: DJ ELECTRICAL DATA Unitary Products Group... -
Page 42: Dj Voltage Limitations
TABLE 35: DJ VOLTAGE LIMITATIONS VOLTAGE LIMITATIONS POWER SUPPLY VOLTAGE 208/230-3-60 LIMITATIONS 460-3-60 575-3-60 1. Utilization Range “A” in accordance with ARI Standard 110. TABLE 36: PHYSICAL DATA VOLTAGE MIN. MAX. 036-21410-001-A-0502 Unitary Products Group... -
Page 43: Dj Field Wiring Diagram
036-21410-001-A-0502 TABLE 37: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE FIGURE 2: DJ FIELD WIRING DIAGRAM Unitary Products Group kW CAP. MULTIPLIER 1.00 0.92 0.92 0.92 CONTROL WIRING POWER WIRING... -
Page 44: Unit Dimensions Front View
FIGURE 3: UNIT DIMENSIONS DJ180, 210, 240 & 300 (FRONT VIEW) TABLE 38: MINIMUM CLEARANCES LOCATION Front 24” (Less Economizer) Back 49” (With Economizer) 24” (Less Economizer) Left Side (Filter Access) 36” (With Economizer) Right Side (Cond. Coil) Below Unit 72”... -
Page 45: Unit Dimensions Rear View
036-21410-001-A-0502 FIGURE 4: UNIT DIMENSIONS (REAR VIEW) Units are shipped with the bottom duct openings ocov- NOTE: ered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: Remove the side panels from the supply and return air compartments to gain access to the bottom supply and return air duct covers. -
Page 46: Unit Dimensions Rainhood
FIGURE 6: UNIT DIMENSIONS DJ180, 210, 240 & 300 (RAINHOOD) FIGURE 7: TYPICAL UNIT APPLICATIONS ROOF JACK INSTALLATION 036-21410-001-A-0502 ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION Unitary Products Group... -
Page 47: Four And Six Point Loads
036-21410-001-A-0502 FIGURE 8: FOUR AND SIX POINT LOADS TABLE 40: FOUR AND SIX POINT LOADS Unitary Products Group... -
Page 48: Unit Roof Curb Dimensions
FIGURE 9: UNIT ROOF CURB DIMENSIONS FIGURE 10:ROOF CURB DUCT OPENINGS DIMENSION The 2” space between the ducts allows for “jumping” an existing roof joist. The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72”... -
Page 49: Simplicity Control Wiring Diagram
036-21410-001-A-0502 FIGURE 12:SIMPLICITY CONTROL WIRING DIAGRAM Unitary Products Group... -
Page 50: Guide Specifications
GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single pack- age units. All models have dual independent refrigerant cir- cuits for efficient part load operation and maximum comfort control. -
Page 51: Refrigerant Components
036-21410-001-A-0502 bearings, internally protected against overload conditions and staged independently. REFRIGERANT COMPONENTS Compressors: Shall be Scroll compressors internally protected with internal high-pressure relief and over temperature protection. Shall have internal spring isolation and sound muf- fling to minimize vibration and noise, and be exter- nally isolated on a dedicated, independent mounting. - Page 52 UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125° F outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 25° F outdoor temperature. Accessory low ambient kit shall be available for operation to 0°...
- Page 53 036-21410-001-A-0502 • TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL • ELECTRONIC SINGLE ENTHALPY ECONOMIZER • DIRTY FILTER SWITCH • PHASE MONITOR • COIL GUARD • POWERED GFI CONVENIENCE OUTLET • NON-POWERED GFI CONVENIENCE OUTLET • BAS CONTROLS (CPC, JOHNSON, HONEYWELL, NOVAR) Unitary Products Group •...
- Page 54 036-21410-001-A-0502 Unitary Products Group...
- Page 55 036-21410-001-A-0502 Unitary Products Group...
- Page 56 Subject to change without notice. Printed in U.S.A. Copyright © by Unitary Products 2002. All rights reserved. Unitary Products Group Supersedes: Nothing 5005 York Drive 036-21410-001-A-0502 Norman 73069...
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