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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DY 036, 048 & 060
3, 4 & 5 NOMINAL TONS
14.00 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack-
age air conditioners with a common cabinet and a common
roof curb for the 3, 4 and 5 ton sizes. The units were
designed for light commercial and commercial applications.
They can easily be installed on a roof curb, slab, roof jack or
frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 750 hour salt
spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
®
•
Simplicity
Control Board
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
CSA agency listing on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
•
Ten-year parts warranty on the gas-fired heat
exchangers.
343615-YTG-B-0308
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Summary of Contents for York DY 048
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Page 1: Description
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Magnum™ units are convertible single pack- age air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. -
Page 2: Table Of Contents
DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES . -
Page 3: Product Nomenclature
343615-YTG-B-0308 PRODUCT NOMENCLATURE 3-5 Ton Sunline Magnum™ Model Number Nomenclature D Y 048 N04 A 2 A AA 2 0 1 2 4 A Product Category D = A/C, Single Pkg., R-22 Product Identifier Y = 14.0 SEER Nominal Cooling Capacity 036 = 3.0 Ton 048 = 4.0 Ton 060 = 5.0 Ton... -
Page 4: Features
• BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity fort™, Novar, Honeywell, Johnson, and CPC. -
Page 5: Unit Cutaway
343615-YTG-B-0308 Gas/Electric HACR breaker Economizer hood Knockout for side power entry Slide-in economizer Smoke detector 3/4 " PVC female condensate drain GFCI convenience outlet Knockout for side control entry Electric/Electric and Heat Pump Knockout for side power entry Economizer hood Slide-in economizer Smoke... -
Page 6: Factory-Installed Options
Factory installed option only. • BAS - Building Automation System Controls ® Simplicity INTELLI-Comfort™ CONTROL - The York® ® Simplicity INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a... -
Page 7: Field-Installed Accessories
343615-YTG-B-0308 Factory installed Smoke Detectors in the Return Air, may be subjected to freezing temperatures during "off" times due to Out Side Air infiltration. These Smoke Detectors have an operational limit of 32°F to 131°F. Smoke Detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms. -
Page 8: Capacity Ratings - (Ari 210/240)
• ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. • BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work. • FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this... -
Page 9: Dy036 Indoor Sound Power Levels (Horizontal Ducted Inlet)
343615-YTG-B-0308 TABLE 4: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. -
Page 10: Vertical Ducted Inlet
TABLE 6: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. -
Page 11: Dy048 Indoor Sound Power Levels
343615-YTG-B-0308 TABLE 8: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. -
Page 12: Dy048 Indoor Sound Power Levels
TABLE 10: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment . 2. -
Page 13: Horizontal Ducted Inlet
343615-YTG-B-0308 TABLE 12: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. -
Page 14: Vertical Ducted Inlet
TABLE 14: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP ID Blower Octave Center Freq. Only (dB) 1000 2000 4000 8000 1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Eq uipment . 2. -
Page 15: Dy036 Cooling Capacities (3 Ton)
343615-YTG-B-0308 TABLE 16: DY036 COOLING CAPACITIES (3 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 1050 1200 1350 1500 1050 1200 1350 1500 1050 1200 1350 1500 The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Perfor- mance table for the kW of the supply air blower motor. -
Page 16: Dy048 Cooling Capacities (4 Ton)
TABLE 17: DY048 COOLING CAPACITIES (4 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor. -
Page 17: Dy060 Cooling Capacities (5 Ton)
343615-YTG-B-0308 TABLE 18: DY060 COOLING CAPACITIES (5 TON) Air on Evap- orator Coil Sensible Capacity (MBH) Total Total Cap. Input (°F) (MBH) (kW) 73.9 39.9 35.6 67.1 50.5 46.3 1500 60.7 60.7 55.2 57.7 57.7 57.7 76.2 44.3 39.2 69.2 55.9 50.9 1750... -
Page 18: Supply Air Blower Performance
TABLE 19: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION UNIT MOTOR TONNAGE SPEED 1582 1538 MED/HI 1488 1440 1339 1292 MED/LOW 1233 1184 1081 2056 2017 MED/HI 1866 1832 1680 1641 MED/LOW 1582 1541 1300 1258 2256... -
Page 19: Static Resistances
343615-YTG-B-0308 TABLE 21: STATIC RESISTANCES DESCRIPTION 1000 ECONOMIZER 0.07 7-15KW 0.04 ELECTRIC HEATERS 20-30KW 0.06 COOLING ONLY 0.08 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables. 3. -
Page 20: Pg. # 23 Electrical Data - Dy036, 048 & 060 Direct Drive W/O Powered Convenience Outlet
TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET OD Fan Compressors Motors Size (each) Volt (each) (Tons) RLA LRA 208-1-60 11.3 68.0 17.5 230-1-60 11.3 68.0 17.5 208-3-60 8.3 68.0 13.0 (3.0) 230-3-60 8.3 68.0 13.0 460-3-60 5.1... - Page 21 343615-YTG-B-0308 TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT) OD Fan Compressors Motors Size (each) Volt (each) (Tons) RLA LRA 208-1-60 28.8 145.0 45.0 230-1-60 28.8 145.0 45.0 208-3-60 17.3 123.0 27.0 (5.0) 230-3-60 17.3 123.0 27.0 460-3-60 9.6...
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Page 22: Electrical Data - Dy036, 048 & 060 Direct Drive W/ Powered Convenience Outlet
TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET OD Fan Compressors Motors Size (each) Volt (each) (Tons) RLA LRA 208-1-60 11.3 68.0 17.5 230-1-60 11.3 68.0 17.5 208-3-60 8.3 68.0 13.0 (3.0) 230-3-60 8.3 68.0 13.0 460-3-60 5.1... - Page 23 343615-YTG-B-0308 TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET (CONT) OD Fan Compressors Motors Size (each) Volt (each) (Tons) RLA LRA 208-1-60 28.8 145.0 45.0 230-1-60 28.8 145.0 45.0 208-3-60 17.3 123.0 27.0 (5.0) 230-3-60 17.3 123.0 27.0 460-3-60 9.6...
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Page 24: Dy Physical Data
TABLE 25: DY PHYSICAL DATA EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR Quantity Per Unit (15” X 20” X 1” or 2“) Quantity Per Unit (14” X 25” X 1” or 2“) FILTERS CHARGE TABLE 26: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE MODELS... -
Page 25: Typical Field Power & Control Wiring
343615-YTG-B-0308 COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL TERMINALS STRIP TB1 24 VOLT TRANSFORMER 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER... -
Page 26: Unit Dimensions (3 - 5 Ton Cooling Only/ Electric Heat) Front View
343615-YTG-B-0308 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Johnson Controls Unitary Products... -
Page 27: Unit With Economizer Rainhood
343615-YTG-B-0308 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Johnson Controls Unitary Products... -
Page 28: Unit Dimensions (Rear View)
FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) Filter Access Blower Motor Access Dot Plugs Field-Supplied Disconnect Switch Location Mounting Bracket for Disconnect Switch (Field Supplied) Wiring Entry (See Detail “B”) Disconne t Switch Location and Motor Access Panel for Unit with “Belt-Drive” Option FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 28: UTILITIES ENTRY HOLE... -
Page 29: Typical Applications
343615-YTG-B-0308 FIGURE 9 - TYPICAL APPLICATIONS Johnson Controls Unitary Products... -
Page 30: Four And Six Point Loading
BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 10 -FOUR AND SIX POINT LOADING TABLE 30: DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DY036 Cooling/ Electric DY036N04 DY036D06 DY036N08 DY036D10 DY048 Cooling/ Electric DY048(D,N)06 DY048(D,N)10 DY060 Cooling/ Electric DY060D06... -
Page 31: Roof Curb Dimensions
343615-YTG-B-0308 TABLE 32: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11 -ROOF CURB DIMENSIONS Johnson Controls Unitary Products DY (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper 3 TON... -
Page 32: Guide Specifications
GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single pack- age units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. - Page 33 343615-YTG-B-0308 Coils: Evaporator and condenser coils shall have alumi- num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design.
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Page 34: Other Pre-Engineered Accessories Available
OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are inter- locked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. - Page 35 343615-YTG-B-0308 Johnson Controls Unitary Products...
- Page 36 Subject to change without notice. Printed in U.S.A. 343615-YTG-B-0308 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 343615-YTG-A-0807 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...
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